Instruction manual

ManualsBrandsRKC INSTRUMENT ManualsMusical equipmentCB900

RKC INSTRUMENT INC.

ll Rights Reserved, Copyright  1998, RKC INSTRUMENT INC.

Digital Controller

CB100/CB400/CB500/CB700/CB900

INSTRUCTION MANUAL

IMCB25-E3

Thank you for purchasing the RKC instrument. In order to achieve maximum

performance and ensure proper operation of your new instrument, carefully read all the

instructions in this manual. Please place this manual in a convenient location for easy

reference.

• An external protection device must be installed if failure of this

instrument could result in damage to the instrument, equipment or

injury to personnel.

• All wiring must be completed before power is turned on to prevent

electric shock, fire or damage to instrument and equipment.

• This instrument must be used in accordance with the specifications

to prevent fire or damage to instrument and equipment.

• This instrument is not intended for use in locations subject to

flammable or explosive gases.

• Do not touch high-voltage connections such as power supply

terminals, etc. to avoid electric shock.

• RKC is not responsible if this instrument is repaired, modified or

disassembled by other than factory-approved personnel.

Malfunction can occur and warranty is void under these conditions.

• This is a Class A instrument. In a domestic environment, this

instrument may cause radio interference, in which case the user

may be required to take adequate measures.

• This instrument is protected from electric shock by reinforced

insulation. Provide reinforced insulation between the wire for the

input signal and the wires for instrument power supply, source of

power and loads.

• Be sure to provide an appropriate surge control circuit respectively

for the following:

- If input/output or signal lines within the building are longer than 30

meters.

- If input/output or signal lines leave the building, regardless the

length.

• This instrument is designed for installation in an enclosed

instrumentation panel. All high-voltage connections such as power

supply terminals must be enclosed in the instrumentation panel to

avoid electric shock by operating personnel.

• All precautions described in this manual should be taken to avoid

damage to the instrument or equipment.

• All wiring must be in accordance with local codes and regulations.

• All wiring must be completed before power is turned on to prevent

electric shock, instrument failure, or incorrect action. The power

must be turned off before repairing work for input break and output

failure including replacement of sensor, contactor or SSR, and all

wiring must be completed before power is turned on again.

• To prevent instrument damage of failure, protect the power line and

the input/output lines from high currents with a protection device

such as fuse, circuit breaker, etc.

• Prevent metal fragments or lead wire scraps from falling inside

instrument case to avoid electric shock, fire or malfunction.

• Tighten each terminal screw to the specified torque found in the

manual to avoid electric shock, fire or malfunction.

• For proper operation of this instrument, provide adequate

ventilation for heat dispensation.

• Do not connect wires to unused terminals as this will interfere with

proper operation of the instrument.

• Turn off the power supply before cleaning the instrument.

• Do not use a volatile solvent such as paint thinner to clean the

instrument. Deformation or discoloration will occur. Use a soft, dry

cloth to remove stains from the instrument.

• To avoid damage to instrument display, do not rub with an abrasive

material or push front panel with a hard object.

• Do not connect modular connectors to telephone line.

NOTICE

• This manual assumes that the reader has a fundamental knowledge

of the principles of electricity, process control, computer technology

and communications.

• The figures, diagrams and numeric values used in this manual are

only for purpose of illustration.

• RKC is not responsible for any damage or injury that is caused as a

result of using this instrument, instrument failure or indirect damage.

• Periodic maintenance is required for safe and proper operation of

this instrument. Some components have a limited service life, or

characteristics that change over time.

• Every effort has been made to ensure accuracy of all information

contained herein. RKC makes no warranty expressed or implied,

with respect to the accuracy of the information. The information in

this manual is subject to change without prior notice.

• No portion of this document may be reprinted, modified, copied,

transmitted, digitized, stored, processed or retrieved through any

mechanical, electronic, optical or other means without prior written

approval from RKC.

1. PRODUCT CHECK

(1)

Control action

F: PID action with autotuning

(

Reverse action

)

D: PID action with autotuning

(

Direct action

)

W: Heat/cool PID action with autotuning

(

Water cooling

)

A : Heat/cool PID action with autotuning

(

Air cooling

)

(2)

Input type,

(3)

Range code

See “9. INPUT RANGE TABLE.”

(4) First control output [OUT1] (Heat-side)

M: Relay contact T: Triac V: Voltage pulse

8: Current (4 to 20 mA DC) G: Trigger (for triac driving)

(5) Second control output [OUT2] (Cool-side)

No symbol: When control action is F or D. M: Relay contact

T: Triac V: Voltage pulse 8: Current (4 to 20 mA DC)

(6) Alarm 1 [ALM1], (7) Alarm 2

[

ALM2

]

N: No alarm H: Process high alarm

A: Deviation high alarm J: Process low alarm

B: Deviation low alarm K: Process high alarm with hold action

C: Deviation high/low alarm L: Process low alarm with hold action

D: Band alarm P: Heater break alarm

(

CTL-6

)

E: Deviation high alarm S: Heater break alarm

(

CTL-12

)

with hold action R: Control loop break alarm

F: Deviation low alarm V: SV high alarm

with hold action W: SV low alarm

G: Deviation high/low alarm with hold action

(8) Communication function

N: No communication function 5: RS-485

(

2-wire system

)

(9) Waterproof/dustproof

N: No waterproof/dustproof 1: Waterproof/dustproof

(10) Case color

N: White A: Black

No self-tuning function is provided in the W or A control action type.

Heater break alarm cannot be specified in case of ALM1. Also, it isn’t

possible to specify when control output is current output.

As control loop break alarm, only either the ALM1 or ALM2 is selected.

Check that power supply voltage is also the same as that specified

when ordering.

2. MOUNTING

2.1 Mounting Cautions

(1) This instrument is intended to be used under the following

environmental conditions.

(

IEC61010-1

)

[OVERVOLTAGE CATEGORY II, POLLUTION DEGREE 2]

(2) Use this instrument within the following ambient temperature and

ambient humidity.

• Allowable ambient temperature: 0 to 50 °C

• Allowable ambient humidity: 5 to 95 % RH

(Absolute humidity: MAX. W. C 29 g/m

dry air at 101.3 kPa)

(3) Avoid the following when selecting the mounting location.

• Rapid changes in ambient temperature which may cause

condensation.

• Corrosive or inflammable gases.

• Direct vibration or shock to the mainframe.

• Water, oil, chemicals, vapor or steam splashes.

• Excessive dust, salt or iron particles.

• Excessive induction noise, static electricity, magnetic fields or noise.

• Direct air flow from an air conditioner.

• Exposure to direct sunlight.

• Excessive heat accumulation.

 Mounting frame (CB100): 1

 Mounting brackets (CB400/CB500/CB700/CB900): 2 *

 Instruction manual

(

IMCB25-E3): 1

*CB900 waterproof/dustproof option: 4 pieces

CAUTION

WARNING

CB100

CB400

CB500

CB700

CB900

-＊ - //Y

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

Summary of content (12 pages)

PAGE 1
Digital Controller CB100/CB400/CB500/CB700/CB900 1. PRODUCT CHECK INSTRUCTION MANUAL CB100 CB400 CB500 CB700 (1) (2) CB900 IMCB25-E3 Thank you for purchasing the RKC instrument. In order to achieve maximum performance and ensure proper operation of your new instrument, carefully read all the instructions in this manual. Please place this manual in a convenient location for easy reference.
PAGE 2
.2 Dimensions 2.3 Mounting Procedures Individual mounting 45 0 +0.6 25 45 0 9.2 25 25 48 1. Prepare the panel cutout as specified in 2.2 Dimensions. 2. Insert the instrument through the panel cutout. 3. Insert the mounting frame into the mounting from the rear of the instrument. 4. Push the mounting frame forward until the frame is firmly secured to the panel. (Fig.1) 5. Fix the instrument to the panel by using the two screws. (Fig.2) +0.6 44.8 (Unit: mm) CB100 25 CB100 61.6 +0.
PAGE 3
. WIRING 3.1 Wiring Cautions • For thermocouple input, use the appropriate compensation wire. • For RTD input, use low resistance lead wire with no difference in resistance between the three lead wires. • To avoid noise induction, keep input signal wire away from instrument power line, load lines and power lines of other electric equipment. • If there is electrical noise in the vicinity of the instrument that could affect operation, use a noise filter.
PAGE 4
Power supply CB700 AC L 24V Triac OUT2 3 4 OUT1 5 Triac out Triac OUT1 4 OUT1 T1 5 G 6 4 Triac out 5 + 5 − 2 OUT1 5 NO − 6 W, A action types Voltage pulse Current 6 T/R(B) 9 10 11 12 13 14 15 16 17 18 12 CT input Current transformer input CT1 15 (Option) Input RTD input 16 17 6 0 to 20 mA DC 4 to 20 mA DC RTD NO Current input TC input A 5 NC 3 B 17 + 17 L 18 4 OUT1 5 Triac out Triac 4 OUT1 + 3 3 OUT1 4 Triac out 4 OUT1 5 5 5 NO − 6 W, A action typ
PAGE 5
4. PARTS DESCRIPTION CB400 CB100 PV (1) AT OUT1 OUT2 ALM1 ALM2 PV CB700, CB900 SV (2) (1) AT (3) SV SET (2) R/S SET RKC (1) PV (2) SV CB500 (4) (5) (6) (7) OUT1 OUT2 ALM1 SET ALM2 OUT2 ALM1 (3) (4) (1) (3) ALM2 R/S SV RKC CB500 CB100 AT OUT1 PV (5) (6) (2) (7) AT R/S OUT1 SET RKC CB400 OUT2 ALM1 ALM2 (3) R/S RKC CB900 (4) (4) (5) (6) (7) (1) Measured value (PV) display [Green] Displays PV or various parameter symbols.
PAGE 6
5.2 Parameter List Parameter symbols which are not related to existing functions on the controller are not displayed. Symbol Name Setting range Description Temperature input: Deviation alarm, Process alarm, SV alarm: −1999 to +9999 °C [°F] or −199.9 to +999.9 ° C [°F] Voltage/current inputs: Deviation alarm: −span to +span (Within 9999) Process alarm, SV alarm: Same as input range Set the alarm 1 set value and alarm 2 set Temperature input: 50 (50.0) value. Heater break alarm (HBA) 1 set value 1 0.
PAGE 7
1 Heater Break Alarm (HBA) function The HBA function monitors the current flowing through the load by a dedicated current transformer (CT), compares the measured value with the HBA set value, and detects a fault in the heating circuit. Low or No current flow (Heater break, malfunction of the control device, etc.
PAGE 8
6. OPERATIONS CAUTIONS All mounting and wiring must be completed before the power is turned on. If the input signal wiring is disconnected or short-circuited (RTD input only), the instrument determines that burnout has occurred.
PAGE 9
7. INITIAL SETTING WARNING ! Parameters in the Initialization mode should be set according to the application before setting any parameter related to operation. Once the Parameters in the Initialization mode are set correctly, those parameters are not necessary to be changed for the same application under normal conditions. If they are changed unnecessarily, it may result in malfunction or failure of the instrument.
PAGE 10
7.4 Input Type Selection (SL1) When any parameter setting is changed in the Initialization Mode, check all parameter set values in SV Setting Mode and Parameter Setting Mode. Factory set value varies depending on the input type.
PAGE 11
7.7 SV Alarm Type Selection (SL11) Factory set value varies depending on the instrument specification. For ALM1 setting, the first digit from the right is set to “0” in the following cases. • When the instrument does not have ALM1 output. • When the ALM1 output is used for process/deviation/ band alarm or Loop Break Alarm (LBA). For ALM2 setting, the third digit from the right is set to “0” in the following cases. • When the instrument does not have ALM2 output.
PAGE 12
8. ERROR DISPLAYS Error display Turn off the power once. If an error occurs after the power is turned on again, please contact RKC sales office or the agent. RAM failure (Incorrect set data write, etc.) Overscale and Underscale Measured value (PV) [Flashing] PV is outside of input range. [Flashing] [Flashing] WARNING ! Overscale: PV is above the high input display range limit. To prevent electric shock, always turn off the power before replacing the sensor.