CAT-1000B Repeater Controller Computer Automation Technology, Inc 4631 N.W. 31st Avenue, Suite 142 Fort Lauderdale, Florida 33309 Phone: (954) 978-6171 Fax: (561) 488-2894 Internet: http://www.catauto.
Table of Contents Chapter 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Page Introduction and Specifications System Configuration Repeater Control Repeater Operation Repeater Programming (DTMF) Repeater Programming (MODEM) Interfacing to Other Equipment RBI-1 Remote Base Interface RLS-1000B Remote Base Switch DL-1000C Audio Delay DR-1000 Digital Voice Recorder WS-1000 Weather Station Interface Voice Synthesizer Vocabulary Drawings Schematics Parts List REVISED: 2/22/05 Program: (V4.
Foreword For your convenience, this manual is divided into seventeen description of each chapter and its contents are listed below. chapters. Chapter 1 - This chapter describes some of the CAT-1000B features. the technical specifications. A brief Also included are Chapter 2 - This chapter describes the various configurations for the CAT-1000B, dipswitch settings and modes of operation. Chapter 3 - This chapter describes how to control the CAT-1000B.
I Don't Have Time To Read This Manual If you are anxious to get the CAT-1000B in operating and don't have time to read this manual, the following short version will appeal to you. This is a list of the minimum steps required to install the CAT-1000B and verify its operation. Now fire-up your soldering iron and lets get started. 1. Open the connector kit, remove the 2.5mm power plug and the 25 pin "D" male connector.
13. Key-up and send [*3101], followed by the three digit numbers that represents your call letters for voice ID #1. Refer to Chapter 13, Voice Vocabulary Word List. Example: Load Repeater ID #1 with "W4XYZ Repeater" Message Number──┐ W 4 X Y Z ┌──Repeater Programming──┐ │ │ │ │ │ │ │ Command *31 01 890 004 920 930 950 746 14. Key-up and send [*3102], followed by the three digit numbers that represents your call letters for voice ID #2. 15.
Chapter 1 - Introduction and Specifications Congratulations on your purchase of the CAT-1000B Repeater Controller. The CAT-1000B is packed with features normally reserved for controllers costing thousands of dollars more. Built on the foundation of the very successful CAT-500, this controller incorporates the features suggested by customers like you. Programming the CAT-1000B is a snap. It is carefully structured with uniform programming commands throughout.
User Function Switches Eight user function switches are provided to control equipment at your repeater site. These switches can be controlled manually by DTMF commands, or by the scheduler during automatic operation. They can be made to turn OFF, ON or Momentarily change state, any time you choose. Digital Voice Recorder An optional DVR, controlled by the CAT-1000B can be added to your repeater. Control of the DVR is fully integrated into the CAT-1000B control and command structure.
Active Memory Save Configure the CAT-1000B to suite your special requirements. Active Memory Save permits you to store the current settings of the control channels, timers, codes and the first twelve voice messages. Memory space is provided for eight memory saves. These memory saves can be later recalled with a simple DTMF command.
Voice Synthesizer Digital Voice Recorder Paging Tones User Function Outputs Hardware Inputs Audio Input Receiver Audio Output Logic Inputs Logic Outputs Power Size Warranty Messages (40) Maximum Word Length (31) Tracks (16) Maximum Record Time (4 minutes) (20) Two-Tone, One Second - Three Second (8) Switch 40VDC @ 60mA. (8) 10K ohm input impedance 0.2 - 2VAC adjustable 10K ohms Transmitter 2VAC adjustable 600 ohms Low (0 to 0.8VDC) High (2.
Chapter 2 - System Configuration Repeater With Fixed Frequency Transceiver In this configuration the CAT-1000B supports a repeater with a CTCSS decoder and a transceiver on a fixed frequency, second repeater or control receiver. Also shown is the DVR-1000 Digital Voice Recorder with eight expanded user function switches. Modular jack J3 connects to the telephone line. A positive voltage applied to the phone Busy #1 input will disable autopatch activity, when a shared telephone line is off hook.
Remote Base Transceiver Mode In the remote base mode, the CAT-1000B is optimized to operate a transceiver as a remote base controlled through the repeater input. If full control of the repeater is desired through the remote base receiver, the control bridge must be turned on from the repeater side. Use the same control bridge command described in the link transceiver mode section.
The Doug Hall RBI-1 Remote Base Interface supports the Kenwood transceivers listed in Figure 2-3. Not all transceivers are capable of remote control of CTCSS encoder frequency and transmitter power settings. Consult the Kenwood manual.
Switch 8 This switch is used to program a new unlock number. Set switch 8 to ON. The voice will say: "ENTER CONTROL." After the seven-digit unlock number is entered, set switch 8 to OFF. This switch is also used to activate the CAT-1000B computer interface. This permits programming of the CAT-1000B through the RS-232 serial port. Set dipswitch 8 to ON and apply power to the CAT-1000B. After the power up message is complete, the CAT1000B will automatically switch to the computer terminal programming mode.
Chapter 3 - Repeater Control The CAT-1000B has a maximum capacity of 64 remote control channels. These channels are segregated into eight zones according to their function. In addition to being controlled by the scheduler, these channels can be manually controlled by DTMF commands on the repeater, transceiver or telephone inputs. Interrogation of Repeater Control Status by Radio Key-up and send the control operator prefix number followed by the zone number and a zero.
Zone 3 1. 2. 3. 4. 5. 6. 7. 8. Repeater ID #1 (At Rest) Repeater ID #2 (Active) Squelch Tail Message #1 Squelch Tail Message #2 Dropout Message #1 Dropout Message #2 Time of Day Request Grandfather Clock Zone 4 1. 2. 3. 4. 5. 6. 7. 8. Autopatch Autopatch Timeout Timer Long Distance Emergency 911 Speed Dial Phone Number Read Back Autopatch Radio Mute Autopatch Pre-Dial Zone 5 1. 2. 3. 4. 5. 6. 7. 8.
Zone 1 Repeater Control 1. Repeater Transmitter Enable This is the master repeater switch. This channel must be enabled for normal repeater operation. The CAT-1000B will continue to respond to control operator commands even when the repeater's transmitter is disabled. This channel will automatically be enabled after an initialization reset. 2.
8. Control Operator CTCSS Enable When this channel is enabled, a CTCSS input is required for the CAT-1000B to accept control or program inputs from the control operator. Zone 2 Repeater Control 1. Repeater Timer Enable Repeater timeout is user programmable with the [*601*] timer programming command. When the CAT-1000B is initialized, this timer defaults to 3 minutes. When this channel is turned off, the repeater will not time-out. 2.
2. Repeater ID #2 (Active) Enable When this channel is enabled, the Repeater ID Message #2 setting of the ID timer. This ID will consist of up to voice vocabulary table and is programmed with the [*3102] #1 and #2 are enabled, ID messages selection will be repeater is at rest or a QSO is in progress. will repeat subject to the 31 words selected from the command. When Repeater ID determined by whether the 3.
3. Long Distance Enable During an autopatch, the CAT-1000B counts the number of entries. Numbers in excess of eight digits are considered a long distance call or an error in dialing. The controller will immediately terminate the autopatch. When this channel is enabled, phone numbers with more than eight digits will be accepted. 4. Emergency 911 Enable This channel must be enabled to process Emergency 911 requests. The controller examines all three-digit entries.
3. Long Distance Dial (1) Enable When this channel is enabled, the CAT-1000B will accept a (1) as the first entry of the telephone number even when Zone 4 Channel 3 "Long Distance Enable" is not turned ON. A (0) as the first entry will continue to be locked out. 4. Telephone Off Hook Enable When this channel is enabled, the CAT-1000B will take the phone off hook, key the repeater's transmitter and provide an audio path to manually dial a phone number. 5.
5. Transceiver Voice Enable When this channel is enabled and the remote base is enabled, voice messages will be transmitted by the transceiver. When this channel is off, PTT #2 will not activate unless repeater COR #1 is active. 6. Transceiver Auto Disconnect Enable When this channel is enabled, the link will disconnect automatically after a period of repeater inactivity. Voice message #16 will be called to announce the transceiver has disconnected.
Zone 8 User Function Outputs 1. Output #1 Enable When this channel is enabled, user function switch #1 is turned on. Connector J1 pin 5 will switch 28VDC and sink 150 MA. This feature provides remote control of other equipment at the repeater site. 2. Output #2 Enable When this channel is enabled, user function switch #2 is turned on. 6 will switch 28 VDC and sink 150 MA. 3. Output #3 Enable When this channel is enabled, user function switch #3 is turned on. 7 will switch 28 VDC and sink 150 MA. 4.
Chapter 4 - Repeater Operation Time of Day Request Key-up, and enter [400], the time of day access code. Un-key, and the voice synthesizer will announce the time. Example: The voice will say: "THE TIME IS 7:30 PM". The time of day announcement is stored in voice message buffer [07] and can be changed with the [*3107] programming command. DTMF Keypad Test Key-up, and enter [375], the DTMF keypad access code followed by the keypad numbers and letters to be tested.
Autopatch Speed Dial Access Key-up, and enter the speed dial number. Un-key, and the voice will read back the call letters assigned to that speed dial location, wait two seconds and then dial the number. Speed dial capacity is three hundred numbers, divided into three groups of one hundred numbers each. The speed dial code can be any number from one to seven digits and is user selectable with the [*515* for group 1], [*516* for group 2] and [*517* for group 3] programming commands.
Monitor Repeater By Telephone This feature permits a control operator to monitor repeater activity through the telephone. Call the repeater, when the CAT-1000B answers, a beep will be heard. Enter the monitor repeater prefix [850] followed by a [#]. Any signal received by the repeater will be heard on the phone. To make a call or join a conversation in progress, enter [1#]. The repeater will remain in the transmit mode with an audio path to the transmitter. To return to monitor only, enter [4#].
Transceiver Receive Only Connect To connect just the Transceiver's receiver, Key-up on the repeater's input and enter the transceiver control number [500], followed by a 2. The CAT-1000B will connect the transceiver's receiver to the repeater and disable the repeater's time-out timer. Receiver activity will be repeated on the output of the repeater, however the transceiver's transmitter will be disabled and repeater activity will not be transmitted.
Voice Message Selection Key-up and enter the VOICE prefix followed by the message number. The CAT-1000B will key the transmitter and play the message stored at that location. Example: With a VOICE prefix number of 700, play message stored at table position seven. Key-up and enter: 7 0 0 0 7 └─┼─┘ └─┴──── Voice Message Number └─────────── Voice Prefix Number DVR Track Selection Key-up and enter the DVR prefix followed by the track number.
Active Memory Identification Key-up and enter the memory recall prefix number followed by a 0. Un-key and the voice synthesizer will read back the memory file number. Example: With memory recall prefix number of 175, and current memory compares to file 5. Key-up and enter: 1 7 5 0 └─┼─┘ └──── Memory File Read Back └──────── Memory Recall Prefix Number. The voice will say: "FILE ID IS FIVE.
300 Baud Modem Connect Call the repeater by telephone. When the CAT-1000B answers the phone a beep will be heard. Enter the control operator prefix code [100], followed by a [#]. The voice will say: "CONTROL READY." Enter the modem activation command [*9#] to hear the modem tone. Connect your modem to the line and check for a lock indication. Press the carriage return and the screen will request the password. The default password is "cat1000." 300 Baud Modem Auto Answer Call the repeater by telephone.
Link Bridging Command When the link is in the backbone mode, the CAT-1000B will only respond to DTMF command from the backbone to turn the link on and off. This greatly reduces the possibility of the CAT-1000B responding to a command meant for another repeater on the backbone. However, there may be times when it is desirable to control the CAT-1000B through the link input. This can be accomplished by using the link bridging command. Example: With a bridge command number of 150, turn ON the bridge.
Chapter 5 - Repeater Programming By DTMF Tone This chapter describes how the CAT-1000B controller is programmed by the repeater owner using a DTMF keypad. The various types of program commands are described in detail and examples are given in the following text. Initialization To initialize the CAT-1000B, set dipswitch #7 to ON and cycle DC power. During powerup, the voice will say: "RESET DATA LOAD COMPLETED." Set dipswitch #7 to OFF.
Internal Command Structure The Internal Command Structure is a series of commands used to program the scheduler, eight hardware input switch buffers and the macro strings. Each command is limited to four digits. Even number pointer commands will interrupt a QSO, while odd number pointers commands will not execute if PTT is active. The following CAT-1000B operations are controlled by the Internal Command Structure.
Copy To Courtesy Tone Buffers The Internal Command Structure can be used to change the repeater and transceiver courtesy tone buffers. The commands consists of pointers 44 and 46 followed by the courtesy tone number 00-09 or voice message number 20-40. Scheduler Command Memory This memory area is reserved for storage of scheduler activity. time the command is to be executed, and the action to be taken. This includes the Read Scheduler Locations (01-60) Key-up and send [*10XX].
Read Macro Locations (01-40) Key-up and send [*13XX]. Un-key and voice will read back the macro control number followed by the macro data commands stored at that memory location. If the location is empty, the voice will say: "POSITION XX IS CLEAR." Program Macro Locations (01-40) Key-up and send [*14XX] followed by internal commands (See Figure 5-1) to "CONTROL OK." Example: Program a macro the time and turn on Zone 2, Channel 4. the macro control number and the string of be executed.
┌───────────────Day of Week (1-7) Minutes (0-59)───────────┐ │ ┌────────────Day of Month (01-31) Hours (0-23)────────┐ │ │ │ ┌─────────Month of Year (01-12) *21 14 55 2 25 01 Day of Week Table Day of Week Sun=1 Mon=2 Tue=3 Wed=4 Thr=5 Fri=6 Sat=7 Voice Synthesizer Memory Storage Space is provided for forty user programmable messages of up to 31 words each. Repeater ID #1 and ID #2 can be turned on at the same time. This is also true for the Squelch Tail and Drop Out messages.
Program Voice Message With Time Variables To insert the time-of-day into a voice messages load the number [100]. Example: Load ID #1 with "THE TIME IS [ACTUAL TIME] AND THIS IS THE W4XYZ REPEATER." Other time variables include: [101 - Day of the Week], [102 - Day and Month] and [103 Salutation]. Message Number─┐ ┌─────[Actual Time] │ │ *31 01 830 838 482 100 231 833 482 830 890 004 920 930 950 746 User Function Control by Voice Message.
Load Courtesy Tone Transceiver Key-up and send [*3112], followed by the three-digit number that represents the desired courtesy tone. Un-key and the voice will say: "CONTROL OK." Example: Select courtesy tone #5. Programming Command──┐ Command *31 ┌───────Message Number 12 165──Courtesy Tone #5 Courtesy tones [160] and [161] are programmed with default values. Tones [162] through [169] are blank.
Erase Repeater CW ID (1-2) Key-up and send [*35X]. Un-key and the voice will say: "CONTROL OK." If the CW ID buffer is empty and a repeater user keys-up during a voice ID, the voice ID will continue. Read DTMF Generator Locations (01-40) Key-up and send [*36XX]. at that memory location. IS CLEAR.
Erase Remote Base Frequency Locations (01-40) Key-up and send [*42XX]. Un-key and the voice will say: "CONTROL OK." Expanded User Function Switches The DR-1000 Digital Voice Recorder board makes available an additional eight switches to control a CTCSS encoder-decoder or any other equipment at the repeater site. The switch settings are stored as a group in a forty-position table. These switches can be changed by a DTMF command or automatically by the action of the scheduler.
DTMF Access Number [*505*] When the repeater is in the DTMF Access Mode it will not respond to a COR input. The repeater user must enter a DTMF access number to activate the repeater. When the repeater returns to rest for a period determined by the sleep timer, the number must be re-entered to activate the repeater. Example: To program a DTMF Access Number of 325, key-up and send [*505*325]. Un-key and the voice will say: "CONTROL OK.
User Speed Dial Prefix Number (Block #3) [*517*] This number must be entered to access a user speed dial. Example: To program the speed dial prefix 8, key-up and send [*517*8]. Un-key and the voice will say: "CONTROL OK." This number must precede the block #3 speed dial table location. With the prefix 8, the speed dial numbers will be 800 through 899. Emergency Speed Dial Prefix Number [*518*] This number must be entered to access an emergency speed dial location.
Control Number Table COMMAND CONTROL NUMBER DESCRIPTION PREFIX DEFAULT *501* CONTROL OPERATOR 100 *502* LINK BRIDGE CODE 150 *503* MEMORY RECALL PREFIX 175 *504* DTMF GENERATOR PREFIX 300 *505* DTMF ACCESS CODE 325 *506* DTMF PAD TEST CODE 375 *507* TIME OF DAY REQUEST CODE 400 *508* TRANSCEIVER CONTROL PREFIX 500 *509* REMOTE BASE FREQUENCY LOAD PREFIX 525 *510* USER FUNCTION SWITCH PREFIX 550 *512* DR-1000 SWITCH PREFIX 580 *513* AUTOPATCH ACCESS CODE * *514* AUTOPA
COR Drop to Courtesy Beep Timer [*604*] This timer determines the time between loss of COR and the generation of the courtesy beep. This timer is programmable between 0.1 and 9.9 seconds. When initialize, this timer will default to 1 second. Courtesy Beep to PTT Drop Timer [*605*] This timer determines the time between the generation of the courtesy beep and the time the repeater transmitter turns off. This timer is programmable between 0.1 and 9.9 seconds.
Repeater Programming Timer [*615*] During the programming mode, this timer determines the maximum time the controller remains unlocked. This timer is programmable between 1 and 1799 seconds. When initialize, this timer will default to 300 second. Audio Test Tone Timer [*616*] The courtesy beep tone generator will produce a continuous tone to adjust audio levels to the transmitter. This timer is programmable between 1 and 1799 seconds. When initialize, this timer will default to 30 seconds.
User Speed Dial Memory This memory area is reserved for letter identification. The memory each. Space is provided for a numbers, letters or words from the storage of three hundred phone numbers with call is divided into three groups of one hundred numbers sixteen-digit phone number with an ID of eleven Voice Vocabulary Word List. Read User Speed Dial (Block 1) Locations (00-99) Key-up and send [*70XX]. Un-key and the voice synthesizer will read back the status of the memory location.
Program Emergency Speed Dial Locations (0-9) Key-up and send [*81X] followed by a seven-digit phone number, a [*] separator and up to eight words from the voice vocabulary list. Un-key and the voice will say: "CONTROL OK." Example: 525-2500 FIRE DEPARTMENT (Store at table position 3) Phone Number─┐ FIRE ┌───DEPARTMENT │ │ │ *813 5252500 * 381 321 Erase Emergency Speed Dial Locations (0-9) Key-up and send [*82X].
Read Pre-Dial Number Key-up and enter [*89]. Un-key and the voice will read back the number. Program Pre-Dial Number Key-up and enter [*89] followed by the number. Space is provided for a pre-dial number of up to seven digits. Example: to program the number "7", key-up and enter [*897]. Un-key and the voice will say: "CONTROL OK". Suppress Caller ID To suppress caller ID key-up and enter [*89*67], un-key and the voice will say: "CONTROL OK".
Courtesy Tone Table TONE FREQUENCY TABLE 0=OFF 1=500 2=600 TONE DURATION 0=0 1=50 2=100 3=700 - 4=800 (Hertz) 5=900 6=1000 TONE SEPARATION TABLE 3=150 4=200 5=250 6=300 7=1100 8=1200 (Milliseconds) 7=350 8=400 9=450 Erase Courtesy Tone Location (0-9) Key-up and send [*93X]. Un-key and the voice will say: "POSITION X IS CLEAR" Select Courtesy Tone To select tone "163" as the repeater's courtesy beep, load Voice Message buffer #11 with "163." Example: Enter *3111 163.
Program Paging Tone Locations (01-20) Key-up and send [*98XX] followed by the paging tone group and tone number. Un-key and the voice will say: "CONTROL OK." Example: Program [707 - 1395Hz] tones at table position 2. Program Command ──┐ ┌────────First Tone Group │ │┌───────First Tone Number *98 02 24 68 Paging Tone │ │└────Second Tone Number Table Position──────┘ └─────Second Tone Group TWO-TONE SEQUENTIAL PAGING FREQUENCIES Tone Group 1 Group 2 Group 3 Group 4 Group 5 Group 6 1 349.0 600.9 288.
ENTRY *10XX *11XX *12XX *13XX *14XX *15XX *16X *17X *18X *190 *19X *20 *21 *280 *281 *282 *290 *291 *292 *298 *299 *30XX *31XX *32XX *33X *34X *35X *36XX *37XX *38XX *40XX *41XX *42XX *46XX *47XX *48XX *501* *502* *503* *504* *505* *506* *507* *508* *509* *510* *512* *513* *514* *515* *516* *517* *518* *519* *520* *521* *522* *523* *524* *525* *601* *602* *603* *604* *605* DESCRIPTION (DTMF Programming Table) READ SCHEDULER COMMAND PROGRAM SCHEDULER COMMAND ERASE SCHEDULER COMMAND READ MACRO PROGRAM MACRO
Chapter 6 - Repeater Programming By Modem This chapter describes how to program the CAT-1000B controller using the computer interface through the on board 300-baud modem or RS-232 port. 300-Baud Modem Auto Answer Call the repeater by telephone. When the CAT-1000B answers the phone a beep will be heard. Enter the control operator prefix code [100] followed by a [#]. The voice will say: "CONTROL READY." Turn on Zone 5 channel 6. (Modem Automatic Answer Enable) [561#].
Transfer Data Up/Down - xfer This command is used to transfer the contents of the CAT-1000B memory between the controller and a computer were it can be stored on disk as a back-up file or used with the editor program. The memory is divided into eight blocks. Data transfer is limited to one block at a time using the [xfer] command. Three and a half minutes are required to transfer each block using the internal 300-baud modem.
CAT-1000B Windows Editor The CAT Windows Editor offers a monumental break through in repeater controller programming. No endless string of DTMF tones to enter of confusing script files to write. Completely mouse driven, just point and click. Voice Messages From the voice message display window, place the hand on the message cell and doubleclick. The voice synthesizer editor dialogue box window will appear. From the voice message display window, place the hand on the message cell and double click.
User Speed Dial To program a speed dial window, place the hand on the telephone number cell and double click. The keypad window will appear. Use the keypad to enter the telephone number and click OK. Place the hand on the identification cell and double click. The voice synthesizer editor box window will appear. Double click the letters, words and numbers in the voice word table. Emergency Speed Dial To program an emergency speed dial location, use the emergency speed dial window.
Remote Base Frequencies To program a remote base memory location, from the remote base frequency window, place the hand on the remote base frequency window, place the hand on the frequency cell to be programmed and double click. The frequency position window will appear. Place the arrow in the frequency cell and click on the frequency and click on the frequency numbers to advance the frequency to the desired setting. Place the arrow in the TX OFFSET box and click to select MINUS, PLUS or SIMPLEX offset.
Control Codes From the repeater code window, place the hand on the CONTROL OPERATOR PREFIX cell and double click. The KEYPAD window will appear. Use the keypad to enter a new control operator prefix code and click OK. Windows-95 Serial Port Communications Problem. When communicating with the CAT-1000B, if you experience difficulties during memory file transfers, a hardware flow problem may exist.
Chapter 7 - Interfacing to Other Equipment Interfacing the CAT-1000B to your repeater system is a simple matter. A minimum of two inputs and two outputs are required for the CAT-1000B to control a repeater. They are: 1. 2. 3. 4. A COR signal to indicate when a signal is being received. A receive audio signal containing DTMF tones too processed for control. A Push-To-Talk signal to tell the repeater transmitter to turn ON.
Connector Kit Included with the controller is a connector kit containing two 25 pin “D” connectors to mate with J1 and J4, a 2.5mm power plug to mate with J2 (center pin is [+]), and two 2200 ohm resistors. If the COR inputs are active low, install the 2200 ohm resistors as pull-ups on the board at the R74 and R75 positions. If the receiver’s COR circuit in not capable of pulling down the 2200 ohm resistor increase the resistor value to 10K ohms.
Test Point TP3 - Telephone Audio Output This test point displays the audio generated by the controller and sent out the phone line during an autopatch or control operator call in. Also displayed is the modem transmitter tone. Test Point TP4 - Transmitter Audio (TX2) This test point displays Transceiver's transmitter. the audio generated by the Test Point TP5 - Transmitter Audio (TX1) This test point displays Repeater transmitter.
Repeater Interface (J1) - (J4) Connector J4 provides an interface to the repeater and transceiver. The number one serial interface card is also connected to J4. Connector J1 provides eight Hardware Inputs, eight User Function outputs and a RS-232 Serial Port. On board jumper selection converts the RS-232 to a TTL Port. J4 (DB25-F) J1 (DB25-M) 1. BUSY #2 (DVR) 1. INPUT #1 2. BUSY #1 (TELEPHONE) 2. TTL OUTPUT 3. CTCSS #2 3. TTL INPUT 4. CTCSS #1 4. RS-232 INPUT 5. COR #2 5. OUTPUT #1 6.
Accessory Interface (J6) Connector J6 provides the interface for the MF-1000 Serial Card. 1. +12 VOLTS 2. GROUND 3. NOT USED 4. STROBE #2 5. BUSY #2 DVR 6. SERIAL DATA 7. SERIAL CLOCK 8. NOT USED 9. NOT USED 10. STROBE #1 11. NOT USED 12. PLAY DVR 13. NOT USED 14. RECORD DVR Audio Delay Interface (J8 - J9) This interface is used to connect a audio delay board. The CAT-1000B is shipped from the factory with jumpers installed across J8 and J9 at pins 1 and 2.
Front Panel Display Interface (J11) This interface is used to connect a front panel LED to the CAT-1000B. The LED will be on whenever 12VDC is applied. Current limiting is provided by R62 on the CAT-1000B board. Additional inputs include PTT #1, PTT #2, Off Hook and DTMF Strobe #1 and #2. The DTMF strobe outputs must be buffered with an external NPN transistor to prevent loading. J11-1. +12VDC J11-6. PTT #1 J11-2. GROUND J11-7. OFF HOOK J11-3. DTMF STROBE #1 J11-8. PTT #2 J11-4.
CTCSS Decoder Connect the TS-64 CTCSS Encoder/Decoder assembly to the CAT-1000B as described in Figure 7-3. The decoder must be connected to discriminator audio. Speaker or volume control audio will have insufficient low frequency CTCSS tone content.
Positive Current Transmitter PTT The CAT-1000B keys the transmitter by grounding the PTT line. Some transmitters require a DC current usually from a 12volt DC supply to key. In these cases a switching device must be installed between the transmitter and the CAT-1000B Push-to Talk output at J4-10. Figure 7-4 describes two possible circuits that will supply the transmitter. Use caution when connecting this circuit. Do not apply +12VDC directly to J4-10. This will result in damage to U7. +12VDC 2.
Chapter 8 - Remote Base Interface Remote Base Transceiver With RBI-1 Interface In this mode the CAT-1000B supports the Doug Hall RBI-1 Interface. The RBI-1 receives serial data and clock information from the CAT-1000B and converts it to the format required to control the Kenwood transceivers. All connections to the transceivers are made through the mic jack. In addition to band, frequency, offset and transmitter power, CTCSS tones can be selected remotely.
During a frequency load, the CAT-1000B will automatically send the commands to turn on DC power, set transmitter power to low and disable the CTCSS encoder and decoder. If a frequency load includes a change in band, the CAT-1000B will send the DC power off command before loading the frequency and turning on the new band unit. Select Transceiver Memory To select a transceiver memory, key-up and enter the Remote Base Frequency Load prefix, followed by a [*] and the memory number.
CTCSS Control 50 Encoder OFF 51 Encoder ON 52 Decoder OFF 53 Decoder ON Read Remote Base RF Power To check the setting of the Remote Base RF power, key-up and enter the Remote Base Frequency Load prefix, followed by [6]. Set Remote Base RF Power To set the RF power, key-up and enter the Remote Base Frequency Load prefix, followed by the two-digit number that represents the desired power setting from Figure 8-5. Example: With a prefix of 525, set RF power to high.
CAT-1000B - RBI-1 Interface Fabricate a cable between J4 on the CAT-1000B and J2 on the RBI-1 Remote Base Interface. Follow the wiring described in Figure 8-1. Provide +12VDC and GROUND to the PHONO jack on the rear of the RBI-1 interface. Connect the Kenwood interface cables between the RBI-1 and the various MIC connectors on the Kenwood transceivers. Consult the RBI-1 Manual to determine if all the control features are available on a particular transceiver.
Chapter 9 - RLS-1000B Remote Link Switch The RLS-1000B provides a method to connect up to three transceivers to the remote base port of the CAT-1000B repeater controller. Transceiver selection is accomplished by grounding three control lines. Since the receiver audio and COR inputs are mixed, all three transceivers can be selected at the same time. To select a transceiver, connect the CAT-1000B user function switch outputs to the control line inputs on the RLS1000B.
Dip Switch Selection Switch #1 - Port #1 COR Polarity This switch determines COR input logic for the RLS-1000B port #1 input. Switch #1 should be ON if the COR input is active low and OFF if the COR input is active high. For an active low COR input a pull-up resistor may be required. Install a 2200 ohm .25W resistor on the RLS-1000B board at the R33 position. Switch #2 - Port #2 COR Polarity This switch determines COR input logic for the RLS-1000B port #2 input.
CAT-1000B - RLS-1000B Interconnect Figure 9-1 describes how to connect three remote base transceivers to the link port of the CAT-1000B controller. Control of the remote base is through user function switches one, two and three.
Chapter 10 - DL-1000C Audio Delay Board When placed in the receive audio path, the will eliminate the first chirp of DTMF tone during DTMF muting, and it will eliminate the squelch crash noise present on many repeater systems. A dipswitch selects delays of 50, 100, 200 or 400 milliseconds. The delayed audio is faithfully reproduced. Installation is easy. Remove the jumper plug from the CAT-1000B at J8. Replace the jumper with the cable from the DL-1000C.
The DL-1000C is inserted in the receive audio path before the controller's audio switch. This audio switch is controlled by the COR logic signal. Loss of COR will cause the audio switch to open, preventing the receive audio from reaching the transmitter. The DL-1000C provides time for the switch to open before the squelch crash noise reaches the switch's input.
Chapter 11 - Digital Voice Recorder The DR-1000 provides true voice message announcements on your repeater system. Substitute DVR tracks for voice messages, speed dial identifications and courtesy tones. With four minutes of total record time, sixteen audio tracks provide sufficient message capacity. Eight expanded user function switches are also included. Connect the cable to the CAT-1000B at J6. Apply power to the controller.
Track length The DR-1000 consists of sixteen tracks of fixed lengths.
Chapter 12 - WS-1000 Weather Station Interface Provide timely weather announcements on your repeater system. Connect a Peet Brothers Ultimeter ® U-100, U-800 or U-2000 Weather Station or a Davis Weather Wizard III to the serial port of your CAT-1000B and install the WS-1000 firmware. Integrate temperature, wind speed, direction, high and low temperature and rain fall rate into any of the CAT-1000B voice messages.
CAT-1000 GREEN 4.7K RESISTOR N W 3 TTL INPUT E S 20 FOUR CONDUCTOR MODULAR PHONE CABLE ULTIMETER 100 14 GROUND BLACK Figure 12-1 Peet Brothers Weather Station Setup Connect the weather station component cables as described in the weather station owner’s manual. Install the 9-volt battery. If you use the rain gage it will be necessary to set the weather station's clock so the rainfall will clear at midnight.
RS-232 Computer Interface The WS-1000 firmware will support the computer interface to upload and download the eight memory blocks. If you intend to use the computer interface, jumper J7 must be changed. TTL for the Peet Brothers Weather Station and RS232 for the computer interface. Solder a single pole double throw toggle switch to the three-conductor cable provided in the WS-1000 kit. Connect the header plug to J7 and mount the switch in a convenient location.
Program Voice Message With Wind Speed And Direction Variables To program a voice message with the wind speed Example: Load message 31 with the actual wind Say: "THE WIND IS OUT OF THE EAST AT 10 MILES miles per hour, the voice will say: "THE WIND IS and direction load the number [106]. speed and direction. The Voice will PER HOUR]." If the wind speed is 0 CALM".
Chapter 13 - Voice Vocabulary CAT-1000B Word Listing Zero............. One.............. Two.............. Three............ Four............. Five............. Six.............. Seven............ Eight............ Nine............. Ten.............. Eleven........... Twelve........... Thirteen......... Fourteen......... Fifteen.......... Sixteen.......... Seventeen........ Eighteen......... Nineteen......... Twenty........... Thirty........... Forty............ Fifty............ Sixty............ Seventy.
Hertz............ High............. Hold............. Home............. Hotel............ Hour............. Hours............ Hundred.......... 449 450 451 452 453 454 455 456 I................ Ice.............. Icing............ Identify......... Immediately...... In............... Inch............. Inches........... Increase......... India............ Information...... Ing(suffix)...... Inputs........... Intruder......... Is............... It...............
Slow............. Snow............. South............ Speed............ Squawk........... Star............. Start............ Stop............. Storm............ Sunday........... Switch........... System........... S (plural)....... 790 791 792 793 794 795 796 797 798 799 800 801 802 T................ Tango............ Target........... Telephone........ Temperature...... Terminal......... Test............. Than............. Thank-You........ That............. The(shortE)...... The(longE)....... Then....
Macro Macro Macro Macro Macro DTMF DTMF DTMF DTMF DTMF DTMF DTMF DTMF DTMF DTMF DTMF DTMF DTMF DTMF DTMF DTMF DTMF #5......... #6......... #7......... #8......... #9......... Tones Digit Digit Digit Digit Digit Digit Digit Digit Digit Digit Digit Digit Digit Digit Digit Digit 0..... 1..... 2..... 3..... 4..... 5..... 6..... 7..... 8..... 9..... *..... #..... A..... B..... C..... D.....
Chapter 14 - Drawings 14-2 14-3 14-3 14-3 CAT-1000B Controller Board RLS-1000B Remote Link Switch Board DL-1000C Audio Delay Board DR-1000 Digital Voice Recorder Board 14-1 Figure Figure Figure Figure 14-1 14-2 14-3 14-4
1 RESEN 3.58MHz +5V +5V C63 100pf TEST READY Vcc Vcc Vcc Vcc CLKIN U22 80C188 31 32 33 34 35 46 48 45 47 51 52 53 57 58 59 55 56 54 50 49 +5V P6 R65 10K INT0 INT1 INT2 INT3 INT4 T0IN T1IN T0OUT T1OUT CTS0 TXD0 RXD0 RXD1 TXD1 P2 P3 CTS1 P5 P6 P7 44 37 CLKOUT 38 RESIN RESOUT 14 18 1 23 42 64 14.
A2 A1 A0 A2 A1 A0 CS2 D0 D7 10 74HC04 U12E TP9 INT0 INT1 1 2 3 4 15 14 13 12 R3 2 15 3 14 4 13 12 1 R4 11 12 13 14 4 1 15 10 11 12 13 14 4 1 15 10 16 15 14 13 12 11 10 16 15 14 13 12 11 10 U29 MT8870 D0 OSC D1 D2 OSC D3 SGT REF + EST STB CS OUT U30 MT8870 D0 OSC D1 D2 OSC D3 SGT REF + EST STB CS OUT 18 2 3 6 7 19 18 2 3 6 7 19 R74 U1 ULN2004 1 01 I1 2 02 I2 3 03 I3 4 04 I4 5 05 I5 6 06 I6 7 07 I7 9 Gnd U3 ULN2004 1 01 I1 2 02 I2 3 03 I3 4 04 I4 5 05 I5 6 06 I6 7 07 I7 9 Gnd J1 1
VO T0 R44 5K 18K 33K CR6 1N4148 R10 10K 3.58MHz TXD0 RXD0 R55 2.2K R53 R58 +5VDC C34 .1 18K 33K R54 2.2K R52 18K 18K Voice Level C25 .1uf 18K R51 .015 C38 18K R51 .015 C41 R48 .015 C33 R48 R57 T1 M_ENB .1 C33 10K - + - + + - 7 8 14 LM348 U18D LM348 U18C LM348 U18B CDA CDT C26 .1uf 7 4 EXL FB 18 10 14 2 SQT 16 LB RXA1 13 19 MODE VAG 9 20 X1 TLA 11 17 TXD TXA 5 15 RXD RXA2 U14 MC145443 C39 .0047 13 12 C40 .0047 9 10 C36 .001 6 5 C30 .1uf .
4 U12B CS7 3 AG AF AE AD AC AB AA + R42 100 R43 100 10 RST 5 Vss 3 Vee 19 Vdd 6 23 7 22 9 20 21 8 R17 C21 10uf Phone Out Level 33K R13 R16 10K +5VDC -5VDC C20 10uf STB D A5 A4 A3 A2 A1 A0 100K U9D 13 14 + 12 LM348 2 4 1 28 27 26 25 24 U16 MT8808 Y4 X0 Y3 X1 Y1 X2 Y6 X3 Y0 X6 Y7 X7 Y5 X5 Y2 X4 RESOUT LM348 33K U9B 7 R30 R39 10K + - 6 5 R40 10K R59 10K R14 10K + C32 10uf C4 10uf 6 LV 7 OSC 8 V+ 3 GND + C62 22uf -5VDC +5VDC U17 ICL7660 2 CAP+ 4 CAP5 VOUT 50K Courtesy Bee
17 12 14 15 19 2 Output #3 +12 Volts In R24 4.7K Port R 1, 10, 23, 24, 25 20 Output #2 Ground 21 +12 Volt Output #1 Repeater COR Port R Port 3 Port 2 Port 1 16 18 Repeater PTT Control Lines 22 CTCSS Out 1 2 3 4 5 6 7 8 9 10 Port 3 PTT Port 2 PTT Port 1 PTT J5 Port 3 COR Port 2 COR Port 1 COR Option Pull Up Resistors R33 R35 C7 .1uf +12 Volt Port R Force On R34 +12 Volt 1 2 3 1 IN OUT U4 LM340T-5.
-5V + Out In U8E 100 R5 100 R4 R31 680 14 C18 10uf R30 620 U7C LM348 8 C3 10uf C4 10uf Filtered -5V + + - 9 10 10K 33K Filtered +5V M 13 R21 R23 R31 680 10K R18 + - 33K R31 680 2 3 R19 R31 680 10K R21 10K R21 10K R21 U7A 1 R31 680 R 2 Internal Audio Mix Bus 3 1 7 9 11 7 9 11 13 15 U8B In Out U8C In Out U8D In Out U2B In Out U2C In Out U2D In Out U2E In Out U2F In Out J 8 K 10 L 12 B 8 C 10 D 12 E 14 F 16 G 18 10K R2
C3 18pf C2 18pf Y1 2.
Vdd J3 Format SW1 2 1 1 U9 Gnd 3 +5V 2 2 1 +5V MCP101-485 RST Y1 12 MHz 11 13 14 15 16 17 18 19 35 10 21 20 P1.0 P1.1 P1.2 P1.3 P1.4 P1.5 P1.6 P1.7 P2.0 (A8) P2.1 (A9) P2.2 (A10) P2.3 (A11) P2.4 (A12) P2.5 (A13) P2.6 (A14) P2.7 (A15) PSEN ALE P0.0 (AD0) P0.1 (AD1) P0.2 (AD2) P0.3 (AD3) P0.4 (AD4) P0.5 (AD5) P0.6 (AD6) P0.7 (AD7) P89C52U P3.0 (RXD) P3.1 (TXD) P3.2 (INT0) P3.3 (INT1) P3.4 (T0) P3.5 (T1) P3.6 (WR) P3.
14-10
RLS-1000B Remote Link Switch Board Figure 14-2 DL-1000C Audio Delay Board Figure 14-3 DR-1000 Digital Recorder Board Figure 14-4 14-11
Chapter 15 - Schematic 15-2 15-3 15-4 15-5 15-7 15-8 15-9 15-10 CAT-1000B Controller Board CAT-1000B Controller Board CAT-1000B Controller Board CAT-1000B Controller Board RLS-1000B Remote Link Switch Board RLS-1000B Remote Link switch Board DL-1000C Audio Delay Board DR-1000 Digital Voice Recorder 15-1 Sheet Sheet Sheet Sheet Sheet Sheet Sheet Sheet 1 2 3 4 1 2 1 1 of of of of of of of of 4 4 4 4 2 2 1 1
Chapter 16 - Part List CAT-1000B Controller Board 3 2 4 2 2 2 2 12 Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor .015uF 50V .0047uF 50V .001uF 50V .0015uF 50V 12pF 50V 33pF 50V 100pF 50V 10uF 16V 2 1 1 1 29 Capacitor Capacitor Capacitor Capacitor Capacitor 22uF 16V 470uF 25V 1uF 50V .47uF 200V 0.
4 6 2 6 4 6 2 1 1 3 2 1 1 2 1 Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Relay Switch Sidactor Transformer Transistor 18K 5% 1/4W 33K 5% 1/4W 560K 5% 1/4W 100K 5% 1/4W 47K 5% 1/4W 10K Variable 50K Variable 5K Variable 10K 10pin 10K 8pin 12VDC DPDT Dip-8 Pole 600 ohm 2N3904 R32,R35,R39,R40,R45,R47 R50,R53,R56,R59,R65,R70 R48,R49,R51,R52 R16,R26,R30,R34,R57,R58 R66,R69 R7,R17,R63,R64,R67,R68 R25,R33,R60,R61 13,R23,R28,R31,R36,R41 21,R29 44 R6 R3,R4,R22 K1,K2 S
DL-1000C Audio Delay Board 7 3 2 1 1 1 1 1 1 1 2 1 1 1 1 1 3 1 1 1 2 3 1 1 1 1 Capacitor Capacitor Capacitor Capacitor Crystal Diode Header Header I.C. I.C. I.C. I.C. I.C. I.C. I.C. I.C. Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Switch Transistor 0.1uF 50V 10uF 16V 18pF 50V .001uF 50V 2.000Mhz 1N4148 1X3 1X5 74HC73 74HC02 74HC4520 CY7C187 MC7805AC 74HC4060 TP3054 7660CPA 10K 5% 1/4W 4.