Contents General information General information Safety and maintenance instructions Safety and maintenance instructions Danger list Danger list Operating instructions Operating instructions Explanation Explanationofofaccoustic accousticlevels levels Normal and prohibited Normal and prohibiteduse use Types Typesofoftools tools Technical Technicaldata data General Generaldimensions dimensions Transportation Transportation Electrical Electricalconnection connection Starting Startingup upthe themachine machine
General information Name and address of manufacturer: NV WERKHUIZEN LANDUYT Kolvestraat 44 B - 8000 BRUGGE BELGIUM The model has been examined by the following organisation: L'INSTITUT NATIONAL DE RECHERCHE ET DE SECURITE I.N.R.S.
Safety and maintenance instructions Working wood with machines is a pleasant job that will give you a lot of satisfaction. Nevertheless, working with a machine requires constant attention and care. Therefore, for your own safety, pay attention to the instructions summarised in this chapter. - The machine can only be used safely if the operator strictly follows the operating and safety instructions.
. Handling of tools In order to avoid severe cuts, safety measures must be taken when handling tools. Always wear safety gloves when handling tools, even a blunt tool can cause serious damage to the hands! 5. Installing tools Special equipment, such as tool setting gauges, must be only used when the machine is not operating. Table insert rings must be used in order to reduce to a minimum the space between the table and the spindle shaft. 6.
10. Working with the ring guard fence When working with the ring guard fence, a support must be used, except when a certain process does not allow this, i.e. when the piece is too large to make the use of the support practical, or when the piece is so small or so difficult to machine that it cannot be held in the support without danger. The final shape is obtained by holding the gauge against a guidance bearing which is fixed to the spindle while the piece is held against the tool.
Normal use and prohibited use CIRCULAR SAW NORMAL USE The table saw assembly is designed for the following working processes and equipped with protective devices. It is not designed to work materials such as ferrous or non-ferrous materials, and therefore tasks that differ from the ones stated below are prohibited. - Ripping with the parallel saw fence with/without tilted saw blade with the fence upright or in the low position.
PLANER-THICKNESSER NORMAL USE The planer-thicknesser is designed for the following processes and equipped with protection devices. 1 All working processes that do not comply with these instructions are therefore prohibited. - planing the wide surface of workpieces on the planer unit; - planing the narrow side of workpieces on the planer unit; - bevelling an edge on workpieces on the planer unit; - thicknessing on the thicknesser unit.
Types of tools Cutter blocks and toolholders with interchangeable knives are frequently used when moulding. The cutter blocks can be made in 1 piece, the cutting part being fitted in a body of hard steel, mostly chromium steel. The toolholders consist of the part on which the knives are fitted mechanically. Their cutting part is made out of hard-metal (HSS) or carbide (K), as is the case for the cutter blocks. Circular saw The use of saw blades in hard-metal (HSS) is strictly forbidden.
Technical Data Voltage Voltage Weight Weight PlanerPlaner- Thicknesser Thicknesser Diameter Diameter cutterblock cutterblock Knives Knives Dimensions Dimensions knife knife R.P.M. R.P.M. Cutterbloc Cutterbloc lenght lenght Max. Max.
General Dimensions 10
Transportation (fig. 1-2) Depending on the method of transport or shipping, you will receive the machine in a case or on transport blocks. Attention: always raise the spindle arbor to its full height before entering the machine with the forks of the forklift, thus avoiding contact with the spindle motor. Remove the sides of the case and lift the machine with a fork-lift truck, but severe shocks must be avoided. The crate made of heavy-duty particle board can easily be recycled.
Electrical connection (fig. 3-4) The electrical connection must be carried out by a qualified electrician who is able to calculate exactly the required wire section and amperage of the fuses. - Check that the mains voltage of your machine corresponds with the voltage in your workshop; then open the electrical connection box at the back of the machine. - Connect the 3 phases to the terminals marked LI, L2, L3 (fig.3). - If there is a neutral conductor (blue), it is connected to the terminal N.
Starting up the machine (fig.5-6) Turn the main switch to the ‘1’ position. Make sure the brake release switch is set at the ‘close position’ in order to be able to start up the machine. Set the selector switch at saw or spindle or jointer, and push the green start button.
Cirular saw Mounting of the saw blade (fig. 7) Warning : Before changing saw blades always turn off the main switch (fig.6.1). The maximum diameter of the saw blades used on the machine is 300 mm. Push the sliding table to the rear and open the saw cover (fig.8) and loosen the 2 wingnuts underneath the sliding table handle plate, slide the plate open to the left as can bee seen in the figure 7. Raise the main saw blade to its highest position and put the saw nut spanner onto the saw arbor nut.
Mounting of the scoring saw blade (fig. 7.1) Warning : Before changing saw blades always turn off the main switch (fig.6.1). Push the sliding table to the rear and open the saw cover (fig.8)and loosen the 2 wingnuts underneath the sliding table handle plate, slide the plate open to the left as can bee seen in the figure 7. Raise the scoring saw blade to its highest position and turn the arbor to the left. Now the forked spanner can be put onto the flattened part of the saw arbor.
Tilting and adjusting the scoring saw (fig. 7.2)) By turning the handwheel at the front side of the machine, the whole saw unit can be tilted and set at any angle between 90°and 45°. After setting, lock the saw unit in this position using the locking handle. The angle can be read at the scale. The lateral movement of the scorer saw blade is achieved by turning the knob and locking the serrated knob. The height setting of the scorer saw blade is done by turning the knob, and locking the serrated knob.
Mounting of the crown guard (fig. 9) The crown guard delivered with the machine is suited for the use of sawblades upto 300 mm of diameter. The guard can be put on-and off the riving knife without the aid of any tool. Never operate the machine without this safety guard! Locking handle fig.9 Parallel saw fence (fig.10) The saw fence is mounted onto the support rail and can be secured anywhere along the scale bar-guiding rail using the locking knob.
Operating the sliding table (fig.11) The machine is delivered with the sliding table mounted onto the machine and the postion of the sliding table relative to the machine is factory set and needs no further adjustments. When loading panels to the sliding table and when cutting using the parallel fence, the sliding table should be locked. This can be achieved simply by pulling the trigger in the slot in the lower part of the sliding table extension-handle.
Adjustment of the sliding table (fig.12) The sliding table is factory set and normally needs no adjustment. In case the table has to be readjusted, or has been removed from the machine, the table can be adjusted as follows: The adjusment bolts B are the height setting bolts(we recommend that the sliding table should be set at .2 mm above the cast saw table) To correct the parallelism between the sliding table and the saw blade use bolts A. After adjustment, tighten all the bolts previously loosened.
Mounting of the 90° cross-cut fence (fig.14) The cross-cut table has 4 precision holes allowing the fence to be put in two positions: at the back and at the front of the cross-cut table. Simply put the fence onto the table and lock it in position using the two serrated knobs at the underside of the table. The 90° right angle of the fence is factory set.
Mitre fence (fig.16) The mitre fence can be mounted onto the sliding table as illustrated below. The flat T-nut which holds the vertical post of the woodclamp is factory set and has to stay in its position to make the angle scale correspond. To set the required angle: unlock the vertical post and unlock the automatic release handle. To slide the mitre fence towards the sawblade; unlock the two automatic release handles holding the extrusion to the bracket.
Adjusting the spindle height (fig. 18) - Unlock the locking lever (4) by turning it to the left. - Now the spindle arbor can be raised or lowered using the handwheel (5). Please note that one turn equals 4 mm height adjustment of the arbor. - After height adjustment always secure the spindle arbor by locking the lever (4) by turning it to the right. - When, after intensive use of the locking lever (4), it is no longer possible to lock this lever, take off the nut (6) and remove the lever.
Changing tools (fig.20) To change tools, the whole pusher system can be cleared by flipping it over to the back of the spindle fence. - Simply push the horizontal rod of the woodpushers down a little and lift the cover plate up. Now the system can be flipped over to the back. To put it back in place simply lift the cover plate up again to clear it from the lock situated at the top, back side of the fence and push the system to the front.
Ring guard fence option (fig. 22 ) Warning: the use of a ring guard fence is obligatory when curved workpieces have to be machined. The ring guard fence is made for tools with a maximum diameter of 120 -150-mm and a spindle diameter of 30 mm. Fence mounting knob Locking knob Cutting depth adjustment Horizontal pusher Guiding when using bearing fig.22 Ring guard fence adjustments (fig. 23) Normally the workpiece is machined with the tool mounted underneath the guiding template.
Tenoning guard and table option (fig. 24) For tenoning, a special guard is mounted on the table. This guard allows tools up to 250 mm diameter and is mounted in the same fixing holes as used for the spindle fence (2). The front cover plate (3) is adjustable in height with 2 knobs (4) and has to be set as low as possible to assure maximum coverage of the tool for maximum safety. The 2 locking knobs assure the horizonal movement and protection of the tool.
Planer – Thicknesser – Mortiser Warning: 1. Always make sure there is no tool left in the mortising chuck before starting up the planer thicknesser. 2. Check very carefully whether the planer knives are well positioned and fastened. If this is not the case, they will come off when the machine is started, and this could lead to serious injuries for the operator and damage to the machine. Changing and setting of the planer knives (fig.25) - Unlock the bolts (1) in the wedge and remove the planer knives.
Planer fence (fig.26) - The planer fence can be adjusted according to the width of the workpiece: unlock the clamp handle and slide the fence to the front or back. - After unlocking the clamping handle the fence can be set at 45° and 90°. The 90° positive stop and the 45° positive stop which are put inside the pivoting support of the fence, are factory set and need no adjustments.
Thicknesser adjustment (fig.29) The rise and fall of the thicknesser can be adjusted with the handwheel. One turn of the handwheel equals 4 mm. After setting the height, the thicknesser table has to be locked with the lever. When after intensive use of the locking lever it is no longer possible to lock it, take off the nut which holds the lever and remove the lever. Then turn the lever 1/6 turn to the left and put it back on and tighten it again.
Putting the mortiser unit onto the frame (fig. 30) - Clean both mounting surfaces (1.2) - Slide the unit onto the two bolts (3). - Make sure the table is mounted horizontally before tightening the two bolts (3). Warning: - Always make sure both the mortiser chuck and the planer arbor safety guards are in place before starting work. - Only use left hand drill bits and, whenever possible, short drills. - Make sure the drill bit is fastened correctly.
Fixing the mortising chuck to the spindle (fig. 32) Always ensure that both the spindle and chuck threads are absolutely clean before assembly. Warning : the mortiser chuck has a left hand thread ! Put the chuck onto the spindle arbor upto the end and check if the V- groove (2) in the spindle matches with the 2 holes in the chuck if not, the spindle thread will be damaged! Introduce the 2 Allen screws (1) and tighten them well. These press screws are needed to prevent the chuck from loosening. fig.
Maintenance Attention: Always disconnect the machine from its power supply before starting all maintenance works !! The interior parts of the machine must be cleaned regulary in order to avoid an accumulation of dust and woodchips.
Drive belt tension (fig. 34, 35, 36) Circular saw: Remove the cover plate between the saw-and spindle table and tilt the saw unit to 30° for more easy access to the belts. By loosening the 4 bolts holding the motor to the cradle, the belts can be tensioned by shifting the motor towards the spindle. Type of belts: M38,5 Spindle unit: Loosen the 2 bolts holding the motor to the column and pull the motor towards you in order to tension the belts.
Changing speed and belt tension on the 4-speed spindle (fig 37, 38) The machine is equipped with the optional 4 speed spindle, the speed at which the spindle turns can be read both on the out-and inside of the machine. This enables you at any time to see at which speed the spindle will be started-up. After opening the machine rear access door the speed can be changed: first slide the sliding table to the front thus clearing the accces to the belt spanner system.
Electrical components spares list Q1 F F1/F2/F3 F4/F5 F6 T1 eb1 Au1 Au2 Au3 SE1 SE2 S1 K1 S5 M1 34 Main ON-OFF switch N8443 Fuse holder N8534 Fuses 10 A N8552 Fuses transformer primary 1 A aM N8554 Fuse Transformer secundary 2 A gl N8518 Transformer 400/230/24 V 40 VA N8470 Thermal overload single phase 230 V 2,2kW 7/11 Amp N8491 Thermal overload three phase 400 V 3 kW 5/8 Amp N8475 Thermal overload three phase 400 V 3,7 kW 7/11 Amp N8491 Emergency STOP switch N8498 Emergency STOP switch N8498 Emergency
Option A4376 Heavy duty tenoning table Ask your Robland dealer 54
Option A4376 Heavy duty tenoning table Ask your Robland dealer 55
Option A4375 Ask your Robland dealer 56
Option A9995 Spindle collet Ask your Robland dealer
