2X, 3 X AND 5X E LECTRONIC CROSSOVER O W N E R ’S MANUAL
Dear Customer, Congratulations on your purchase of America’s finest brand of car audio components. At Rockford Fosgate we are committed to musical reproduction at its best, and we are pleased you chose our product. Through years of engineering expertise, hand craftsmanship and critical testing procedures we have created a wide range of products that reproduce music with all the clarity and richness you deserve.
TABLE OF CONTENTS Punch 2X, 3X and 5X Packing List ................................................ 1 Introduction ................................................................................. 1 Operating Features ................................................................. 1 Design Features ............................................................................ 2 1. Gold Plated RCA Jacks ....................................................... 3 2. Power Terminals ..........................
P U N C H 2X/3X/5X P A C K I N G L I S T Punch Electronic Crossover Owner's Manual INTRODUCTION This manual provides information on the features, installation and operation of the Punch 2X, 3X and 5X Electronic Crossover. We suggest you save this manual for future reference. We strongly recommend you have your Authorized Rockford Fosgate Dealer install your new active crossover. If you do choose to install the unit yourself, please be sure to read the entire manual before beginning your installation.
D E S I G N F E AT U R E S REMOVING THE COVER The design of the 2X, 3X and 5X allows the cover to be removed for access to the crossovers and ease of installation. The cover can be installed in either direction to match the rest of the system. The top end of the cover has two tabs which fit snugly into slots at either end of the base. Care must be taken not to bend the securing tabs when removing the top cover. A screw secures the cover. Remove this screw to release the cover for removal.
Punch 5X - Top Inside View 5 7 6 8 Front Input 1 Rear Input 3 Front Output Front Dual-Filtered Output 1 Dual Filtered Non-Faded Output Rem B+ Rear Dual-Filtered Output GND Rear Output 4 7 2 1. Gold Plated RCA Jacks All input and output RCA jacks are gold plated. The gold plated finish resists tarnishing and corrosion from interfering with the signal quality. 2. Power Terminals The B+, Rem and Gnd connections are made using gold plated screw terminals on the barrier strip.
6. Phase Switch (3X and 5X only) The phase switch allows easy invertion polarity on the non-faded output to optimize sound quality. 7. Mounting Holes The crossover must be mounted on a flat surface. Two mounting holes in the bottom are used to secure the crossover. 8. Fusing The crossover has a 1/2 amp AGC fast blow power protection fuse. If it is necessary to replace the fuse, use only the same type and rating or the warranty may be voided.
I N S TA L L A T I O N C O N S I D E R A T I O N S This section focuses on some of the vehicle considerations for installing your new Punch Electronic Crossover. Checking your battery and current sound system, as well as pre-planning your system layout and best wiring routes will save installation time. When deciding how to lay out your new system, be sure that each component will be easily accessible for making adjustments. Before beginning any installation, be sure to follow these simple rules: 1.
MOUNTING AND WIRING THE ELECTRONIC CROSSOVERS The information below describes the various considerations for mounting and connecting the active crossovers. For additional information see the wiring diagrams beginning on page 10. We recommend mounting the crossover as close to the amplifier(s) as possible. The B+ (Power) supplies power to the unit. Connect this terminal to a constant +12 Volt power source by way of an in-line fuse. The GND (Power Ground) grounds the unit.
S ELECT I N G T HE PROC A RDS The Punch 2X is shipped with 100Hz cards. The 3X is shipped with 100Hz and blank programmable cards and the 5X is shipped with 100Hz, 6.5kHz and blank programmable cards. The following cards are available factory built from your Authorized Rockford Fosgate Dealer. XM50 XM70 XM100 XM150 XM200 XM275 XM400 XM4.5k XM6.5k 50Hz 70Hz 100Hz 150Hz 200Hz 275Hz 400Hz 4.5kHz 6.5kHz Each card can be used for high-pass, low-pass or full range operation.
Punch 5X 6.5kHz Front Output Front Dual Filtered Output Dual Filtered Non-Faded Output Rear Dual Filtered Output THE Blank 100Hz Blank 100Hz Blank 6.5kHz Rear Output USING 100Hz D U A L F I LT E R The Punch 3X and the Punch 5X both have Dual Filter sections. The Dual Filter is a two stage cascaded filter which uses two PROCards. The first card determines the initial action and the second, the subsequent action.
F I LT E R EF F E C T S Example: The Punch 3X ships with three (3) 100Hz PROCards set in the Full Range position. The crossover will pass through all 20Hz 20kHz frequencies. The following diagram shows examples of the types of response curves when programming for a High-Pass, LowPass or Bandpass setting.
WIRING DIAGRAMS 2X Basic System Source Unit Low-Pass High-Pass ® ® 2 2X Crossover ® ® Midrange/ Tweeter – + – + High-Pass @ 12dB/octave slope Midrange/ Tweeter 2-Channel Amplifier ® ® + – + – + – 2-Channel Amplifier FIGURE 1 – 10 – Midrange/ Woofer 4Ω Low-Pass @ 12dB/octave slope
2X - 2 Way with Passive Crosovers Source Unit Low-Pass High-Pass ® ® 2 ® – + – + ® High-Pass @ 12dB/octave slope Tweeter 2X Crossover Passive Crossover Midrange Passive Crossover Midrange 2-Channel Amplifier Tweeter + ® ® – – + – + Woofer 4Ω – Woofer 4Ω 2-Channel Amplifier + FIGURE 2 – 11 – Low-Pass @ 12dB/octave slope
3X – 2-Way with Passive Crossovers Source Unit 2 0° 4* 180°** High-Pass Low-Pass Low-Pass High-Pass ® ® 3 High-Pass Crossover 3x Crossover Tweeter Rear High-Pass @ 12dB/octave slope ® ® Midrange – + – + Midrange 2-Channel Amplifier Tweeter + High-Pass Crossover Subwoofer ® ® Summed Output @ 24dB/octave slope – – + – + – 2-Channel Amplifier Subwoofer High-Pass Crossover + Tweeter ® ® Midrange – + – + Midrange 2-Channel Amplifier Tweeter High-Pass Crossover *2 or 4 Channel can
3X – 3-Way Basic System Source Unit 2 0° 4* 180°** High-Pass Low-Pass High-Pass Low-Pass ® ® 3 3x Crossover + ® Subwoofer ® – + – + – Low-Pass @ 12dB/octave slope – Subwoofer 2-Channel Amplifier + ® Midrange ® – + – + Bandpass Output @ 12dB/octave slope Midrange ® ® 2-Channel Amplifier – + – + Tweeter Tweeter 2-Channel Amplifier * Try Phase Switch for summed output and set to position that sounds best.
3X – 2-Way with Amplifier's Active Crossover Source Unit 2 0° 4* 180°** High-Pass Low-Pass Low-Pass High-Pass ® ® 3 3x Crossover ® D S M 4 4 ® Tweeter – + – + – + – + Tweeter Midrange 4-Channel Amplifier with Crossover*** (High-Pass) (Low-Pass) Rear Bandpass Both rolloffs @ 12dB/octave slope Midrange Summed Output @ 24dB/octave slope – ® ® Rear High-Pass @ 12dB/octave slope – + – + Subwoofer + 2-Channel Amplifier ® 4 4 D S M ® Tweeter 4-Channel Amplifier with Crossover*** (
5X – Basic System Source Unit 2 0° 4* 180°** High-Pass Low-Pass ® ® 5 High-Pass Low-Pass Low-Pass Low-Pass High-Pass High-Pass ® ® 5x Crossover – + Tweeter – + Tweeter Rear High-Pass @ 12dB/octave slope 2-Channel Amplifier Midrange ® ® – + – + Front Bandpass Both rolloffs @ 12dB/octave slope Midrange ® 2-Channel Amplifier ® – + – + Summed Output @ 24dB/octave slope – Subwoofer + ® ® 2-Channel Amplifier – + – + Midrange Front Bandpass Both rolloffs @ 12dB/octave slope
5X – 2-Way with 24dB Slopes Source Unit 2 0° 4* 180°** Not Used High-Pass Not Used High-Pass Low-Pass Low-Pass High-Pass High-Pass ® Not Used ® 5 5x Crossover Not Used ® ® Midrange/Tweeter – + – + Rear High-Pass @ 24dB/octave slope Midrange/Tweeter ® ® 2-Channel Amplifier – + – + – Summed Output @ 24dB/octave slope Subwoofer + 2-Channel Amplifier ® ® Midrange/Tweeter – + – + Midrange/Tweeter 2-Channel Amplifier *2 or 4 Channel can be selected if user desires fader capabili
5X – 4-Way System Source Unit 2 0° 4 180°** Not Used Low-Pass ® ® 5 High-Pass Low-Pass Low-Pass Low-Pass High-Pass High-Pass ® ® 5x Crossover – + Tweeter – + Tweeter High-Pass @ 12dB/octave slope 2-Channel Amplifier Midrange ® ® – + – + Bandpass Both rolloffs @ 12dB/octave slope Midrange ® 2-Channel Amplifier ® – + – + Low-Pass @ 24dB/octave slope – Subwoofer + ® ® 2-Channel Amplifier – + – + Mid Bass Bandpass Both rolloffs @ 12dB/octave slope Mid Bass 2-Channel Amp
APPENDIX A B UILDING A C USTOM PROC ARD The 3X and 5X both ship with blank cards which can be assembled to select any frequency you need for your system's design. Each card is built using 4 capacitors and 4 resistors, the value of the resistors determines the operating frequency. The custom cards are also available as model number XM00 from your Authorized Rockford Fosgate Dealer. The following section has instructions on assembling the card.
Electronic Crossover Field Programmable Card Resistor Chart Butterworth Alignment Use 5% resistors in conjunction with .022µF standard capacitor. Low Pass Freq. 18.5Hz 26Hz 33Hz 40Hz 48Hz 60Hz 72Hz 88Hz 106Hz 130Hz 154Hz 185Hz 220Hz 270Hz 330Hz 400Hz 480Hz 600Hz 720Hz 880Hz 1.06kHz 1.3kHz 1.54kHz 1.85kHz 2.2kHz 2.7kHz 3.3kHz 4.0kHz 4.8kHz 6.0kHz 7.2kHz 8.8kHz 10.6kHz 13.0kHz 15.
S P E C I F I C AT I O N S Maximum Input Level Input Impedance Maximum Output Level Output Impedance Frequency Response 2V RMS 20,000Ω 2V RMS 500Ω 20Hz to 20kHz +0dB –0.5dB >105dB <0.02% THD + Noise >75dB 4.8" x 2.9" x 1.8" 12.19cm x 7.37cm x 4.57cm 4.8" x 4.1" x 1.8" 12.19cm x 10.41cm x 4.57cm 4.8" x 5.55" x 1.8" 12.19cm x 10.41cm x 4.57cm 100Hz (2X/3X) 100Hz & 6.
W A R R A N T Y IN F O R M AT I O N Rockford Fosgate warrants all electronics to the original consumer/purchaser to be free from defects in materials or workmanship for a period of three (3) years. We will cover parts and labor provided the product was purchased from an Authorized Rockford Fosgate Dealer. This warranty does not apply to any product on which the seals and/or serial number have been broken, removed, tampered with, defaced or altered in any manner.
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Rockford Fosgate A Division of Rockford Corporation 546 South Rockford Drive Tempe, Arizona 85281 U.S.A. In U.S.A.