STEELMAX d2 ® OPERATOR’S MANUAL Portable Magnetic Drilling Machine WARNING! BEFORE USE, BE SURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL.
TABLE OF CONTENTS Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5--6 Grounding Instructions and Extension Cords . . . . . . . . . . . . . . . . . . .
SteelMax® d2 Portable Magnetic Drilling Machine Congratulations on your purchase of a SteelMax portable magnetic drilling machine. SteelMax drilling machines are designed to deliver fast, efficient hole drilling performance in portable applications.
L IMITED WARRANTY LIMITED WARRANTY RGM RESERVES THE RIGHT TO MAKE IMPROVEMENTS AND MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE. Rockies Global Marketing, L.L.C. will, within twelve (12) months from the original date of purchase, repair or replace any goods found to be defective in materials or workmanship, provided the product warranty registration card has been returned to RGM within thirty (30) days of purchase date.
IMPORTANT SAFETY INSTRUCTIONS WARNING! WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE RISK OF FIRE, ELECTRIC SHOCK AND PERSONAL INJURY. READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE. 1. Never Remove Swarf With Bare Hands • Use a tool designed for the job to avoid injuries. 2. Never Touch Spindle During Operation • Cutters are extremely sharp and cause serious injuries. 3. Keep Work Area Clean • Cluttered areas and benches invite injuries. 4.
IMPORTANT SAFETY INSTRUCTIONS ( CONT.) 13. Secure Work • Use clamps or a vise to hold work. It’s safer than using your hand and it frees both hands to operate tool. 14. Do Not Overreach • Keep proper footing and balance at all times. 15. Maintain Tools With Care • Keep tools sharp and clean for better and safer performance. • Follow instructions for lubricating and changing accessories. • Inspect tool cords periodically and if damaged, have repaired by authorized service facility.
GROUNDING INSTRUCTIONS The d2 drill must be plugged into a three prong outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in diagram. If in doubt of proper grounding, contact a qualified electrician. WARNING! A shock hazard can result from improperly connecting the grounding wire. Do not modify the electrical plug provided with tool. Never remove the grounding prong from the plug.
OPERATING INSTRUCTIONS ( BEFORE YOU BEGIN ) Remove all contents from packaging and inspect to ensure no damage was incurred during shipping.
READY TO MAKE THE CUT 1. Insert the annular cutter in to the machine arbor, lining up the flats on the cutter shank with the set screws on the arbor. Secure the set screws making sure the screws are recessed in arbor body. 2. Fill the coolant reservoir with a water-soluble coolant. Do not overfill! If drilling horizontally or inverted, use coolant paste. 3. Position the d2 drill on the work surface. Always use safety strap to prevent injury. Refer to the drawing below.
CAUTION! A N A LTERNATE MEANS MUST BE USED TO SECURELY HOLD THE DRILL IN PLACE. FAILURE TO DO SO CAN RESULT IN SERIOUS INJURIES! 9. To start a cut, apply pressure until the cutter has established an external grove. Continue with steady pressure through the remainder of the cut (Note: Do not peck drill when using annular cutters). The tools are designed to evacuate chips when drilling. AFTER THE CUT CAUTION! SLUG IS EXTREMELY HOT! 1.
MOTOR BRUSH REPLACEMENT WARNING! WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE RISK OF FIRE, ELECTRIC SHOCK AND PERSONAL INJURY. ALWAYS DISCONNECT POWER BEFORE SERVICING ANY POWER TOOL! Motor Brush Replacement. After every 250 hours of operation, check the condition of the (2) carbon brushes (03.16). If their length is less than 10 mm they should be replaced with new ones. Refer to the diagram below and exploded view drawing. 1. Wymiar 2. 3.
BASIC TROUBLESHOOTING 1. Motor will not stay running. • Magnet circuitry is designed to prevent run cycle in the event material “Hold” by magnet is insufficient. Clamp additional material beneath magnet to increase hold. “Run” switch may be manually held in to bypass this safety circuit. If operator chooses to use this “bypass” circuit, extreme caution must be used. • Models manufactured after 11-2006 have an electronic overload feature.
E XPLODED V IEWS 13
SteelMax® d2 Parts List ITEM Item DESCRIPTION PART Description # Part Number QTY Qty 01.01 01.02 01.03 01.04 01.06 01.07 01.08 01.09 MAIN BODY ASSEMBLY ELECTROMAGNETIC BASE PINION SHAFT ASSEMBLY D-RING STRAP STRAIN RELIEF PG9 EXTERNAL RETAINING RING 28Z SPRING WASHER 6.1 HEX SOCKET BOLT M6X40 C31300-010-10-00 C31300-010-20-00 C31300-010-30-00 C31272-010-30-00 H01131-133-01-01 N18511-110-28-00 N18200-806-01-01 N18230-206-40-01 1 1 1 1 1 1 3 2 01.10 02.01 02.01.02 02.01.09 02.04 02.06 02.07 02.
SteelMax® d2 Parts List (cont.) Item 03.16 03.17 03.18 03.21 04 04.01 04.03 04.04 04.05 04.06 04.07* 04.14 05 06 06.05 06.10 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Description Part Number MOTOR BRUSH H01111-200-01-13 COVER H01262-001-01-01 SCREW TW4X13 H00653-800-01-04 SPRING WASHER 4,2X0,5 C-42644 PANEL ASSEMBLY C31300-040-00-003 PANEL PLATE C32257-040-10-00 ELECTRONIC CONTROLLER SW-31/120V C31257-041-00-00 MOTOR ON/OFF SWITCH WLC000005 MAIN SWITCH, LIGHTED 4 CONN.
SteelMax® d2 Wiring Diagram SteelMax d2 Drilling Machine wiring diagram 16
SteelMax® d2 Portable Magnetic Drilling Machine Labels The figure below shows all labels included on the d2 drilling machine. As a required item for machine safety, contact the factory for replacement labels if they become damaged.
ACCESSORY MT 2 JACOBS CHUCK OPTION The d2 drill can be used to drill blind or small diameter holes through the use of a MT2 Jacobs chuck option (pn SM2MT). This option significantly expands the utility of the d2 drill. To remove the standard d2 arbor and install the Jacobs chuck adapter, proceed as follows: The d2 drill cutter arbor is removable with the use of the supplied drift or “wedge”. CAUTION! MAKE CERTAIN MOTOR IS TURNED OFF AND UNPLUGGED BEFORE PROCEEDING.
SteelMax d2 Dimensions and specifications Type Machine speeds (under load): Supply voltage: Tolerance of supply voltage Motor power Spindle bore Arbor Capacities: max. milling cutter diameter max. milling/drilling depth Twist Drill diameter Magnet Dead Lift (on 1” plate) Dimensions: electromagnetic base heights: SteelMax d2 360/180 rpm 110-120V/ 60 Hz +/- 5% 1080 W MT2 3/4" Weldon ( 19.05 mm) 2” (50 mm) 2” (50 mm) 7/8” (11800 N) 3.5”x 7” (90x180mm) - slide up 22.5” (570 mm) - slide down 18.
AVAILABLE STEELMAX ® CUTTERS SteelMax m2AL ® ANNULAR CUTTERS Cutter Dia. (inch) 1" D.O.C. 2" D.O.C.
PRODUCT REGISTRATION AND WARRANTY CARD Thank you for purchasing a SteelMax® product! Please fill out this form and return promptly so that we may register your purchase. Model# Serial # Date of Purchase ROCKIES GLOBAL MARKETING, L.L.C. 6200 S. TROY CIRCLE, STE 110. CENTENNIAL, CO 80111 PHONE 303.690.9146 FAX 303.690.9172 STEELMAX.COM Please detach and retain this top portion for your records. Mr. Mrs. Ms.
First Class Postage Required ROCKIES GLOBAL MARKETING, L.L.C. 6200 S. TROY CIRCLE, STE 110.
