User Manual XM ControlNet Adapter Catalog Number 1440-ACNR
Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature) describes some important differences between solid state equipment and hard-wired electromechanical devices.
Table of Contents Preface What This Preface Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Who Should Use This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Common Techniques Used in This Manual . . . . . . . . . . . . . . . . . . . . . . 5 Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Chapter 1 Introduction About the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents Chapter 4 Troubleshoot the Module Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Module Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 ControlNet A and ControlNet B Status Indicators Together . . . . 42 ControlNet A or ControlNet B Status Indicator Individually . . . 42 Backplane Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Index . . . . . . . . . . .
Preface What This Preface Contains This preface describes how to use this manual. Who Should Use This Manual This manual introduces you to the XM® ControlNet Adapter. It is intended for anyone who installs, configures, or uses the XM ControlNet Adapter module. Common Techniques Used in This Manual There are several document conventions used in this manual, including the following: TIP EXAMPLE 5Publication ICM-UM001C-EN-E - March 2013 A tip indicates additional information which may be helpful.
Preface Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource Description XM Monitoring Modules Specifications Provides specifications for the 1440 series of Technical Data, publication 1440-TD001. Rockwell Automation monitoring modules. XM ControlNet Adapter Installation Instructions, publication ICM-IN001. Provides information about installing the adapter module and technical specifications.
Chapter 1 Introduction This chapter describes the XM ControlNet Adapter (Catalog Number 1440-ACNR). About the Module Topic Page About the Module 7 Hardware Components 8 The 1440-ACNR module operates as a communication adapter for the 1440-DYN02-01RJ module. It provides an interface for controlling this module on an XM Bus and transferring data to the processor over a ControlNet network.
Chapter 1 Introduction Hardware Components The 1440-ACNR consists of the following hardware components. 9 1 XM® Cont rolNet XM Adapte 1440-ACNR r 2 MS CHA CHB BPS 8 3A 7 3B 4 5 6 31770-M 8 Item Component Description 1 ControlNet Adapter Module 2 Status Indicators Four LEDs that indicate the status of the adapter, backplane, and the network. 3A Channel A Coax Receptacle Channel A BNC connection. 3B Channel B Coax Receptacle Channel B BNC connection.
Chapter 2 Install the Adapter This chapter describes the procedures for installing the adapter.
Chapter 2 Install the Adapter ATTENTION Environment and Enclosure This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC 60664-1), at altitudes up to 2000 m (6562 ft) without derating. This equipment is not intended for use in residential environments and may not provide adequate protection to radio communication services in such environments. This equipment is supplied as open-type equipment.
Install the Adapter Chapter 2 North American Hazardous Location Approval The following information applies when operating this equipment in hazardous locations. Products marked "CL I, DIV 2, GP A, B, C, D" are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code.
Chapter 2 Install the Adapter European Hazardous Location Approval The following applies when the product bears the Ex Marking. This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive 94/9/EC and has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of Category 3 equipment intended for use in Zone 2 potentially explosive atmospheres, given in Annex II to this Directive.
Install the Adapter Chapter 2 The ControlNet adapter module requires a single Class 2 power supply. Before installing your module, calculate the power requirements of all modules in each chassis. The total current draw through the side connector cannot exceed 3 A. Power Requirements The adapter provides a maximum output current of 3A. ATTENTION Multiple power sources are not allowed. The XM Bus will operate correctly when there is a terminating resistor at each end of the XM Bus.
Chapter 2 Install the Adapter Install the Adapter To install the adapter on the DIN rail prior to installing other XM terminal base units, follow these steps. This product is grounded through the DIN rail to chassis ground. Use zinc plated yellow-chromate steel DIN rail to assure proper grounding. The use of other DIN rail materials (for example, aluminum or plastic) that can corrode, oxidize, or are poor conductors, can result in improper or intermittent grounding.
Install the Adapter Chapter 2 Panel/Wall Mounting If mounting the adapter to a panel or wall, refer to publication 1794-5.13, "Panel Mounting Kit, Cat. No. 1794-NM1." Set the Node Address Set the node address using the 2-position pushwheel switch. Valid settings range from 01 to 99. Press either the + or - buttons to change the number. 2 5 Network Address Switch Wire the Adapter Follow these steps to wire the adapter.
Chapter 2 Install the Adapter If you connect or disconnect the communications cable with power applied to this module or any device on the network, an electrical arc can occur. This could cause an explosion in hazardous location installations. WARNING Be sure that power is removed or the area is nonhazardous before proceeding. C E 1440-ACNR ControlNet XM Adapter 2 5 A A B B G D F 1. Connect the ControlNet network cable to connector A. 2.
Install the Adapter Connect Programming Terminal to the Network Chapter 2 You can connect the programming terminal to the ControlNet network by connecting to the network access port (NAP), as shown in the figure. 1440-ACNR XM® 1440-ACNR Cont r olNet XM Adapter 1784-PCC Programming Terminal 1786-CP MS CHA CHB BPS Network Access Port (NAP) The 1786-CP cable can be plugged into any ControlNet product’s NAP to provide programming capability on the ControlNet network.
Chapter 2 Install the Adapter Install the XM Modules After installing and wiring the adapter, install the XM modules used for your application. IMPORTANT The 1440-DYN02-01RJ Dynamic Measurement module works with the 1440-ACNR. Any other XM catalog number will not work with the 1440-ACNR. For information on installing and wiring the XM modules, refer to the following documentation. • Installation instructions for the Dynamic Measurement module, publication ICM-IN002.
Install the Adapter WARNING Chapter 2 If you connect or disconnect the communications cable with power applied to this module or any device on the network, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding. Remove Existing Adapter Remove the existing adapter from the DIN rail as follows. 1. Disconnect any wiring jumpered to the adjacent terminal base. 2.
Chapter 2 Install the Adapter 4. Gently push the XM Bus connector into the side of the adapter to complete the backplane. Cont rolNet XM Adapter MS CHA CHB XM® 1440-ACNR BPS 31768-M 5. Reinstall the XM module in the adjacent terminal base. 6. Connect the wiring to the adjacent terminal base. 7. Connect the ControlNet cable to the adapter.
Chapter 3 Configure the Adapter This chapter provides the steps required to configure the XM ControlNet Adapter using ControlLogix®.
Chapter 3 Configure the Adapter Add Modules to the I/O Configuration To establish communication between the controller and adapter over the network, you must add the ControlLogix controller and its bridge to the I/O Configuration. Select a Controller 1. Start RSLinx software. 2. Start RSLogix 5000 Enterprise series software, version 16 or later. 3. From the File menu, choose New. The New Controller dialog box opens.
Configure the Adapter Chapter 3 4. Complete the following entries. In this field Enter Type Choose the controller type. Revision Choose the major revision of the firmware for which the project is configured. Name Enter a unique name for the controller. Chassis Type Choose the appropriate chassis type. Slot Enter the slot of the controller in the chassis. Create In Enter the directory in which you want to store the project file. 5.
Chapter 3 Configure the Adapter The Select Module dialog box opens. 2. Click the plus sign next to the Communications folder to display a list of available communication modules. 3. Select the ControlNet Bridge and click OK. In this example, we use a 1756-CNB ControlNet Bridge (Series D). The Select Major Revision dialog box opens. 4. Select the number for the Major Revision, and click OK.
Configure the Adapter Chapter 3 The New Module dialog box opens. 5. Enter the following information. On this tab In this field Enter General Name Enter a unique name for the module. Node Address Enter the node address of the module. Slot Enter the slot of the bridge in the rack. Revision Select the major and minor revision level. Electronic Keying Choose the appropriate electronic keying method. 6. The Module Properties dialog box opens when Open Module Properties is checked.
Chapter 3 Configure the Adapter Add the 1440-ACNR Adapter The 1440-ACNR adapter is added as a child of the local 1756-CNB/D module. 1. Under the I/O Configuration folder, right-click the ControlNet icon and select New Module. The Select Module dialog box opens.
Configure the Adapter Chapter 3 2. Click the plus sign next to the Communications folder to display a list of available communication modules. 3. Select the 1440-ACNR/A ControlNet adapter and click OK. The New Module dialog box opens. 4. Enter the following information. On this tab In this field Enter General Name Enter a unique name for the adapter. Controller Node Enter the node address of the adapter. Comm Format The Comm Format for the 1440-ACNR is None.
Chapter 3 Configure the Adapter The Module Properties dialog box opens if you checked Open Module Properties TIP The requested packet interval (RPI) is disabled when the Comm Format is None. 6. From the Connection tab, enter the following information. On this tab In this field Enter Connection Inhibit Module Check to disable communication between the controller and the module. Clear to restore communications.
Configure the Adapter Chapter 3 Add XM Modules Select Speciality in the Select Module dialog box to add the XM Dynamic Measurement module. 1. Under the I/O Configuration folder, right-click the XM icon and select New Module. The Select Module dialog box opens.
Chapter 3 Configure the Adapter 2. Click the plus sign next to the Specialty folder to display a list of XM modules. 3. Select the 1440-DYN02-01RJ module and click OK. TIP If you do not see the module in the list, you may need to obtain the AOP from the Rockwell Automation support website. 1. Go to http://www.rockwellautomation.com/support/. 2. Click Downloads/RSLogix 5000 I/O Modules Add-on Profiles. 3. Select the 1440-DYN02-01RJ XM Dynamic Vibration Measurement Module Add-on Profile.
Configure the Adapter Chapter 3 The New Module dialog box opens. 4. From the General tab, enter the following information. On this tab In this field Enter General Name Enter a unique name for the module. Node Address Enter the node address of the module. This number and the dip switches on the module must match. DIP switches 5 through 10 set the module’s node address using binary addressing. We recommend that you set the node address to the position of the module.
Chapter 3 Configure the Adapter The 1440-DYN02-01RJ module is added to the I/O Configuration. Refer to the XM Dynamic Measurement Module User Manual, publication ICM-UM002, or online help for information on configuring the module. Download the Program to the Controller After adding the adapter and the XM module to the I/O configuration, you must download the configuration to the controller. You should also save the configuration to a file on your computer. 1.
Configure the Adapter Chapter 3 The Download dialog box opens. 4. Click Download. When the download is successfully completed, RSLogix 5000 goes into the Online mode and the I/O Not Responding box in the upper-left of the window should be flashing green. Also a yellow warning symbol should be displayed on the I/O Configuration folder in the I/O tree and on the 1440-DYN02-01RJ module. This is because the connections have not yet been scheduled using RSNetWorx™ for ControlNet software. 5.
Chapter 3 Configure the Adapter Schedule the Network Online If your network has already been scheduled and you made a change to it, you must reschedule it. Refer to Reschedule a ControlNet Network That Has Previously Been Scheduled on page 37. 1. Start RSNetWorx for ControlNet software. 2. From the File menu, choose New. The New File dialog box opens. 3. Choose ControlNet Configuration and click OK. 4. From the Network menu, choose Online The Browse for Network dialog box opens. 5.
Configure the Adapter Chapter 3 6. Click OK. 7. As the selected ControlNet path is browsed, RSNetWorx for ControlNet software creates a graphical representation of the devices on the network. 8. Click the Edits Enabled check box or choose Enable Edits from the Network menu. If there is a different I/O configuration than the configuration now being saved, the Online / Offline mismatch dialog box will open. Click OK to close the dialog box.
Chapter 3 Configure the Adapter When you enable edits, RSNetWorx for ControlNet software reads data in the ControlNet modules and builds a schedule for the network. 9. To change the network properties from the default settings to those that best fit your network, choose Properties from the Network menu. The Default dialog box opens. 10. Click the Network Parameter tab. 11. In the Network Update Time, select the smallest repetitive time cycle in milliseconds at which data can be sent on a ControlNet link.
Configure the Adapter Chapter 3 17. Notice the I/O OK in your RSLogix 5000 project is solid green. 18. Notice that the warning triangle next to the XM module is gone in the I/O Configuration and the module is Running with no faults. Reschedule a ControlNet Network That Has Previously Been Scheduled If you change a network that has already been scheduled, you must reschedule the network for the changes to take effect.
Chapter 3 Configure the Adapter The Open dialog box opens. 2. Choose the ControlNet file that matches the existing network and click Open. 3. From the Network menu, choose Online. 4. Check Edits Enabled. When you enable edits, RSNetWorx for ControlNet software reads data in the ControlNet modules and builds a schedule for the network. 5. Save the file. The Save Configuration dialog boxopens. 6. Choose Optimize and rewrite schedule for all connections. 7. Click OK. 8.
Configure the Adapter Access Module Data using the ACNR Chapter 3 The module-defined data types and tags are automatically created when you configured the XM module in RSLogix 5000 software. These tags allow you to access the input, output, and configuration data of the module via the controller’s ladder logic. To access the module data, double-click Controller Tags. The Controller Tags dialog box opens.
Chapter 3 Configure the Adapter Notes: 40 Publication ICM-UM001C-EN-E - March 2013
Chapter 4 Troubleshoot the Module This chapter explains how to interpret the indicators to help troubleshoot problems with the adapter. The XM ControlNet Adapter has four status indicators, which include a module status (MS) indicator, a network status (BPS) indicator and an indicator for each channel (CH A and CH B). The indicators are located on top of the adapter as shown below.
Chapter 4 Troubleshoot the Module Module Status Indicator State Probable Cause Off No power applied to device Alternating Red/Green LED power up test (module self-test) Flashing Red Recoverable fault has occurred: • Firmware (NVS) download is currently in progress • The MAC ID has changed • CPU load has been exceeded Solid Red Unrecoverable fault has occurred: • Self test failure (checksum failure at power up, RAM test failure at power up • Firmware fatal error Solid Green Device is operating c
Troubleshoot the Module Chapter 4 Backplane Status Indicator State Probable Cause Off Device is not powered - check module status (MS) indicator Flashing Red Recoverable fault has occurred One or more connections have timed-out Applies to ControlNet and XM Bus connections Solid Red Unrecoverable fault has occurred: • adapter is "bus off" • adapter has failed its duplicate MAC ID check Publication ICM-UM001C-EN-E - March 2013 Flashing Green Adapter on-line with no connections established Solid G
Chapter 4 Troubleshoot the Module Notes: 44 Publication ICM-UM001C-EN-E - March 2013
Index Numerics 1440-ACNR access module data 41 components 8 configure 23 download program to controller 34 indicators 43 install 11 introduction 7 network access port (NAP) 18 node address 16 power requirements 14 replace adapter 19 schedule I/O connections 35 specifications 47 terminating resistor 14 wire adapter 16 XM Bus 9 A add modules to configuration 24 add 1440-ACNR 28 add XM module 31 select a controller 24 select communication module 25 audience 5 C Class 2 power supply 14 configure adapter 23 ac
Index Notes: Publication ICM-UM001C-EN-E - March 2013 46
Index Publication ICM-UM001C-EN-E - March 2013 47
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