Allen-Bradley Plastic Molding Module (Cat. No.
Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. “Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls” (Publication SGI-1.1) describes some important differences between solid state equipment and hard-wired electromechanical devices.
Table of Contents New Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . soc–i New Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Notes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . soc–i soc–ii Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P–1 Who Should Use this Manual . . . . . . . . . . . . . . . . . . . . . . . Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . .
ii Table of Contents SOC – Second Clamp Open Configuration Block . . . . . . . . . TCC – Third Clamp Close Configuration Block . . . . . . . . . . . TOC – Third Clamp Open Configuration Block . . . . . . . . . . . CLS – Clamp and Eject ERC Values Status Block . . . . . . . . CPS – Clamp Close Profiles Status Block . . . . . . . . . . . . . . EPS – Ejector Profile Status Block . . . . . . . . . . . . . . . . . . . HPS – Pack/Hold Profile Status Block . . . . . . . . . . . . . . . . .
Table of Contents EAC – Ejector Advance Configuration Block . . . . . . . . . . . . Bit-mapped Control Words . . . . . . . . . . . . . . . . . . . . . . . Expert Response Compensation (ERC) Percentage . . . . . Watchdog Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unselected Valve Set-output Values . . . . . . . . . . . . . . . . Output Ramp Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . End of Advance Set-output Values . . . . . . . . . . . . . . . . .
iv Table of Contents Velocity Control Limits . . . . . . . . . . . . . . . . . . . . . . . . . . Profile Tuning Constants . . . . . . . . . . . . . . . . . . . . . . . . Profile Pressure Alarm Setpoint . . . . . . . . . . . . . . . . . . . HDC – Hold Configuration Block . . . . . . . . . . . . . . . . . . . . . Bit-mapped Control Words . . . . . . . . . . . . . . . . . . . . . . . Expert Response Compensation (ERC) Percentage . . . . . Unselected Valve Set-output Values . . . . . . . . . . . . . . . .
Table of Contents LPC – Clamp Low Pressure Close Configuration Block . . . . . Bit-mapped Control Words . . . . . . . . . . . . . . . . . . . . . . . Expert Response Compensation (ERC) Percentage . . . . . Watchdog Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unselected Valve Set-output Values . . . . . . . . . . . . . . . . Output Ramp Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . End of Profile Set-output Values . . . . . . . . . . . . . . . . . . .
vi Table of Contents Plastication Configuration Command Block (PLC) . . . . . . . . Bit-mapped Control Words . . . . . . . . . . . . . . . . . . . . . . . Expert Response Compensation (ERC) Percentage . . . . . Watchdog Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unselected Valve Set-output Values . . . . . . . . . . . . . . . . Output Ramp Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . End of Profile Set-output Values . . . . . . . . . . . . . . . . . . .
Table of Contents End of Profile Set-output Values . . . . . . . . . . . . . . . . . . . Pressure Control Limits . . . . . . . . . . . . . . . . . . . . . . . . . Velocity Control Limits . . . . . . . . . . . . . . . . . . . . . . . . . . Profile Tuning Constants . . . . . . . . . . . . . . . . . . . . . . . . Profile Pressure Alarm Setpoint . . . . . . . . . . . . . . . . . . . SOC – Second Clamp Open Configuration Block . . . . . . . . . Bit-mapped Control Words . . . . . . . . . . . . . . . . . . . . .
viii Table of Contents Open Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reserved Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Data Blocks Require I/O Configuration . . . . . . . . . . . . . . . . . Engineering Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Status Block for Reporting System Status . . . . . . . . . . . . . . Status Blocks for Reporting Ram (Screw) Position . . . . . . . . Status Blocks for Reporting Clamp Position . . .
Table of Contents ix Clamp Open Slow Profile Actuals . . . . . . . . . . . . . . . . . . Open Profile Maximum Pressures . . . . . . . . . . . . . . . . . . Open Profile Execution Times . . . . . . . . . . . . . . . . . . . . . PPS – Plastication Profile Status Block . . . . . . . . . . . . . . . . Bit-mapped Status Words . . . . . . . . . . . . . . . . . . . . . . . . Plastication Profile Actuals . . . . . . . . . . . . . . . . . . . . . . . Plastication Maximum Pressure . . . . . . . . . . . . . . . . .
x Table of Contents ID = 15 – PPC – Plastication Profile Block . . . . . . . . . . . . . . ID = 16 – PSC – Post-Decompression Configuration Block . . ID = 17 – FOC – First Clamp Open Configuration Block . . . . ID = 18 – SOC – Second Clamp Open Configuration Block . . ID = 19 – TOC – Third Clamp Open Configuration Block . . . . ID = 20 – OSC – Clamp Open Slow Configuration Block . . . . ID = 21 – OPC – Clamp Open Profile Block . . . . . . . . . . . . . ID = 22 – EAC – Ejector Advance Configuration Block .
Summary of Changes New Information This manual is a revision of the November 1992 edition for module upgrade to series C, revision E and series D, revision A.
soc–ii Notes: Publication 1771-6.5.
Preface Preface Read this preface to familiarize yourself with the manual. This preface covers the following topics: • who should use this manual • the purpose of this manual • abbreviations, symbols and terms • Allen-Bradley support Who Should Use this Manual Use this manual if you are responsible for designing, installing, programming, or troubleshooting injection molding control systems that use Allen-Bradley programmable logic controllers.
P–2 Preface Related Documentation The following documents contain additional information concerning Allen-Bradley QDC and PLC products. To obtain a copy, contact your local Allen-Bradley office or distributor.
Preface P–3 product or are commonly used throughout this manual.
P–4 Preface Allen-Bradley Support Reverse Acting Valve An analog control valve that delivers increasing velocity or pressure with decreasing signal input Selected Valve In multi-valve systems, depending on the configured profile, the QDC module controls one valve and presets the setting of the remaining valves to produce molding-machine profiles. We call the valve being controlled by the QDC module’s algorithms the selected valve.
Chapter 1 Abbreviated Command and Status Blocks Chapter Contents Use this chapter as a quick reference to word descriptions and Pro-Set addresses of all data blocks used by the QDC module. For complete word and bit descriptions of these data blocks, see Chapter 3 (command) and Chapter 4 (status). The following tables list command and status blocks in this chapter by page number. Blocks are presented in abbreviated format. Addresses are for both Pro-Set 600 and Pro-Set 700.
1–2 Abbreviated Command and Status Blocks CLC – Clamp and Eject ERC Values Block Publication 1771-6.5.
Abbreviated Command and Status Blocks CPC – Clamp Close Profile Block 1–3 Word Pro-Set Address Description Bit-mapped Control Words CPC01 B37:16 Block ID 00000000 00000111 CPC02 B37:17 RFU CPC03 B37:18 Algorithm and logical bridging selections CPC04 B37:19 Open/closed loop and ERC selections Setpoints for 1st Clamp Close Profile CPC05-08 N43:241-244 RFU CPC09 N43:245 Segment 1 velocity CPC10 N43:246 Segment 1 pressure CPC11 N43:247 End of Segment 1 position CPC12 N43:248 Segment 2 velocity CPC13 N43:249
1–4 Abbreviated Command and Status Blocks DYC – Dynamic Command Block Important: If using Pro-Set 600 and a QDC module configured for Clamp/Eject mode, this data is found in alternate files B35 and N41.
Abbreviated Command and Status Blocks EAC – Ejector Advance Configuration Block 1–5 Word Pro-Set Address Description Bit-mapped Control Words EAC01 B39:0 Block ID 00000000 00010110 EAC02 B39:1 Selected valve configurations EAC03-04 B39:2-3 RFU Expert Response Compensation Percentage EAC05 N45:1 ERC % minimum velocity EAC06 N45:2 ERC % minimum pressure EAC07 N45:3 RFU Watchdog Timer EAC08 N45:4 Profile timer preset Set-output Values for Unselected Valves (During Advance) EAC09 N45:5 Output #1 EAC10 N45:6
1–6 Abbreviated Command and Status Blocks Pressure Control Limits EAC41 N45:37 EAC42 N45:38 EAC43 N45:39 EAC44 N45:40 Velocity Control Limits EAC45 N45:41 EAC46 N45:42 EAC47 N45:43 EAC48 N45:44 Advance Stroke Tuning Constants EAC49 N45:45 EAC50 N45:46 EAC51 N45:47 EAC52 N45:48 EAC53 N45:49 EAC54-56 N45:50-52 Setpoint for Profile Pressure Alarm EAC57 N45:53 EAC58-64 N45:54-60 EPC – Ejector Profile Block Publication 1771-6.5.
Abbreviated Command and Status Blocks Setpoints for Full Retract Profile EPC33 N45:149 EPC34 N45:150 EPC35 N45:151 EPC36 N45:152 EPC37 N45:153 EPC38 N45:154 EPC39 N45:155 EPC40 N45:156 EPC41-56 N45:157-172 Critical Process Setpoints EPC57 N45:173 EPC58 N45:174 EPC59 N45:175 EPC60 N45:176 EPC61 N45:177 EPC62 N45:178 EPC63 N45:179 EPC64 N45:180 ERC – Ejector Retract Configuration Block 1–7 Segment 1 velocity Segment 1 pressure End of Segment 1 position Segment 2 velocity Segment 2 pressure End of Segment 2
1–8 Abbreviated Command and Status Blocks Deceleration Ramp Rates ERC25 N45:81 ERC26 N45:82 ERC27 N45:83 ERC28 N45:84 ERC29 N45:85 ERC30 N45:86 ERC31 N45:87 ERC32 N45:88 End of Stroke Set-output Values ERC33 N45:89 ERC34 N45:90 ERC35 N45:91 ERC36 N45:92 ERC37 N45:93 ERC38 N45:94 ERC39 N45:95 ERC40 N45:96 Pressure Control Limits ERC41 N45:97 ERC42 N45:98 ERC43 N45:99 ERC44 N45:100 Velocity Control Limits ERC45 N45:101 ERC46 N45:102 ERC47 N45:103 ERC48 N45:104 Retract Stroke Tuning Constants ERC49 N45:105 ER
Abbreviated Command and Status Blocks 1–9 Set-output Values for Unselected Valves (During Profile) FCC09 N43:5 Output #1 FCC10 N43:6 Output #2 FCC11 N43:7 Output #3 FCC12 N43:8 Output #4 FCC13 N43:9 Output #5 FCC14 N43:10 Output #6 FCC15 N43:11 Output #7 FCC16 N43:12 Output #8 Acceleration Ramp Rates FCC17 N43:13 Output #1 FCC18 N43:14 Output #2 FCC19 N43:15 Output #3 FCC20 N43:16 Output #4 FCC21 N43:17 Output #5 FCC22 N43:18 Output #6 FCC23 N43:19 Output #7 FCC24 N43:20 Output #8 Deceleration Ramp Rates
1–10 Abbreviated Command and Status Blocks Profile Tuning Constants FCC49 N43:45 Proportional gain, pressure control FCC50 N43:46 Integral gain, pressure control FCC51 N43:47 Derivative gain, pressure control FCC52 N43:48 Proportional gain, velocity control FCC53 N43:49 Feedforward gain, velocity control FCC54-56 N43:50-52 RFU Setpoint for Profile Pressure Alarm FCC57 N43:53 High pressure alarm FCC58-64 N43:54-60 RFU FOC – First Clamp Open Configuration Block Publication 1771-6.5.
Abbreviated Command and Status Blocks End of Profile Set-output Values FOC33 N43:329 FOC34 N43:330 FOC35 N43:331 FOC36 N43:332 FOC37 N43:333 FOC38 N43:334 FOC39 N43:335 FOC40 N43:336 Pressure Control Limits FOC41 N43:337 FOC42 N43:338 FOC43 N43:339 FOC44 N43:340 Velocity Control Limits FOC45 N43:341 FOC46 N43:342 FOC47 N43:343 FOC48 N43:344 Profile Tuning Constants FOC49 N43:345 FOC50 N43:346 FOC51 N43:347 FOC52 N43:348 FOC53 N43:349 FOC54-56 N43:350-352 Setpoints for Profile Pressure Alarm FOC57 N43:353 FO
1–12 Abbreviated Command and Status Blocks Acceleration Ramp Rates HDC17 N44:193 HDC18 N44:194 HDC19 N44:195 HDC20 N44:196 HDC21 N44:197 HDC22 N44:198 HDC23 N44:199 HDC24 N44:200 Deceleration Ramp Rates HDC25 N44:201 HDC26 N44:202 HDC27 N44:203 HDC28 N44:204 HDC29 N44:205 HDC30 N44:206 HDC31 N44:207 HDC32 N44:208 End of Profile Set-output Values HDC33 N44:209 HDC34 N44:210 HDC35 N44:211 HDC36 N44:212 HDC37 N44:213 HDC38 N44:214 HDC39 N44:215 HDC40 N44:216 Ram (Screw) Pressure Control Limits HDC41 N44:217 H
Abbreviated Command and Status Blocks HPC – Pack/Hold Profile Block Word Pro-Set Address Bit-mapped Control Words HPC01 B38:16 HPC02 B38:17 HPC03 B38:18 HPC04 B38:19 Setpoints for Pack Profile HPC05-08 N44:241-244 HPC09 N44:245 HPC10 N44:246 HPC11 N44:247 HPC12 N44:248 HPC13 N44:249 HPC14 N44:250 HPC15 N44:251 HPC16 N44:252 HPC17 N44:253 HPC18 N44:254 HPC19 N44:255 HPC20 N44:256 HPC21 N44:257 HPC22 N44:258 HPC23 N44:259 Pack Profile Offsets HPC24 N44:260 HPC25 N44:261 Setpoints for Hold Profile HPC26 N44:
1–14 Abbreviated Command and Status Blocks INC – Injection Configuration Block Publication 1771-6.5.
Abbreviated Command and Status Blocks Profile Tuning Constants INC49 N44:45 INC50 N44:46 INC51 N44:47 INC52 N44:48 INC53 N44:49 INC54-56 N44:50-52 Setpoints for Profile Pressure Alarms INC57 N44:53 INC58 N44:54 INC59-64 N44:55-60 IPC – Injection Profile Block Word Pro-Set Address Bit-mapped Control Words IPC01 B38:4 Bit-mapped Control Words IPC02 B38:5 IPC03 B38:6 IPC04 B38:7 Setpoints for Injection Profile IPC05-08 N44:61-64 IPC09 N44:65 IPC10 N44:66 IPC11 N44:67 IPC12 N44:68 IPC13 N44:69 IPC14 N44:70 IP
1–16 Abbreviated Command and Status Blocks Setpoints for Injection Profile (continued) IPC36 IPC37 IPC38 IPC39 IPC40 IPC41 IPC42 IPC43 IPC44 IPC45 N44:92 N44:93 N44:94 N44:95 N44:96 N44:97 N44:98 N44:99 N44:100 N44:101 Segment 7 time Segment 8 velocity Segment 8 pressure End of Segment 8 position Segment 8 time Segment 9 velocity Segment 9 pressure End of Segment 9 position Segment 9 time Segment 10 velocity IPC46 N44:102 Segment 10 pressure IPC47 N44:103 End of Segment 10 position IPC48 N44:104
Abbreviated Command and Status Blocks 1–17 Screw-rotate-jog Set-output Values JGC09 N40:65 Output #1 JGC10 N40:66 Output #2 JGC11 N40:67 Output #3 JGC12 N40:68 Output #4 JGC13 N40:69 Output #5 JGC14 N40:70 Output #6 JGC15 N40:71 Output #7 JGC16 N40:72 Output #8 Ram(Screw)-forward-jog Set-output Values JGC17 N40:73 Output #1 JGC18 N40:74 Output #2 JGC19 N40:75 Output #3 JGC20 N40:76 Output #4 JGC21 N40:77 Output #5 JGC22 N40:78 Output #6 JGC23 N40:79 Output #7 JGC24 N40:80 Output #8 Ram(Screw)-reverse-jog
1–18 Abbreviated Command and Status Blocks JGC53 N40:109 Output #5 JGC54 N40:110 Output #6 JGC55 N40:111 Output #7 JGC56 N40:112 Output #8 Ejector-retract-jog Set-output Values JGC57 N40:113 Output #1 JGC58 N40:114 Output #2 JGC59 N40:115 Output #3 JGC60 N40:116 Output #4 JGC61 N40:117 Output #5 JGC62 N40:118 Output #6 JGC63 N40:119 Output #7 JGC64 N40:120 Output #8 LPC - Clamp Low Pressure Close Configuration Block Publication 1771-6.5.
Abbreviated Command and Status Blocks LPC29 N43:205 LPC30 N43:206 LPC31 N43:207 LPC32 N43:208 End of Profile Set-output Values LPC33 N43:209 LPC34 N43:210 LPC35 N43:211 LPC36 N43:212 LPC37 N43:213 LPC38 N43:214 LPC39 N43:215 LPC40 N43:216 Pressure Control Limits LPC41 N43:217 LPC42 N43:218 LPC43 N43:219 LPC44 N43:220 LPC45-48 N43:221-224 Profile Tuning Constants LPC49 N43:225 LPC50 N43:226 LPC51 N43:227 LPC52-56 N43:228-232 Setpoint for Profile Pressure Alarm LPC57 N43:233 LPC58-64 N43:234-240 MCC – Module
1–20 Abbreviated Command and Status Blocks Ram (Screw) Pressure Sensor Configuration (continued) MCC17 N40:13 Minimum pressure MCC18 N40:14 Maximum pressure MCC19 N40:15 Analog signal @ min pressure MCC20 N40:16 Analog signal @ max pressure MCC21 N40:17 High pressure alarm setpoint MCC22 N40:18 Time delay for pressure alarms Clamp Position Sensor Configuration MCC23 N40:19 Minimum position MCC24 N40:20 Maximum position MCC25 N40:21 Analog signal @ min position MCC26 N40:22 Analog signal @ max position MCC2
Abbreviated Command and Status Blocks MCC60 MCC61 MCC62 MCC63 MCC64 OPC – Clamp Open Profile Block N40:56 N40:57 N40:58 N40:59 N40:60 1–21 Analog signal @ max pressure High pressure alarm setpoint Time delay for pressure alarms RFU Number of input samples for loss-of-sensor alarms Word Pro-Set Address Bit-mapped Control Words OPC01 B37:36 OPC02 B37:37 OPC03 B37:38 OPC04 B37:39 Setpoints for 1st Clamp Open Profile OPC05-08 N43:541 OPC09 N43:545 OPC10 N43:546 OPC11 N43:547 OPC12 N43:548 OPC13 N43:549 OPC
1–22 Abbreviated Command and Status Blocks Setpoints for Clamp Open Slow Profile (continued) OPC38 N43:574 End of Segment 1 position OPC39 N43:575 Segment 2 velocity OPC40 N43:576 Segment 2 pressure OPC41-60 N43:577-596 RFU Critical Process Setpoints OPC61 N43:597 Start position, clamp open slow OPC62 N43:598 Full open position OPC63 N43:599 Mold open dwell timer preset OPC64 N43:600 RFU OSC – Clamp Open Slow Configuration Block Publication 1771-6.5.
Abbreviated Command and Status Blocks End of Profile Set-output Values OSC33 N43:509 OSC34 N43:510 OSC35 N43:511 OSC36 N43:512 OSC37 N43:513 OSC38 N43:514 OSC39 N43:515 OSC40 N43:516 Pressure Control Limits OSC41 N43:517 OSC42 N43:518 OSC43 N43:519 OSC44 N43:520 Velocity Control Limits OSC45 N43:521 OSC46 N43:522 OSC47 N43:523 OSC48 N43:524 Profile Tuning Constants OSC49 N43:525 OSC50 N43:526 OSC51 N43:527 OSC52 N43:528 OSC53 N43:529 OSC54-56 N43:530-532 Setpoint for Profile Pressure Alarm OSC57 N43:533 OSC
1–24 Abbreviated Command and Status Blocks Acceleration Ramp Rates PKC17 N44:133 PKC18 N44:134 PKC19 N44:135 PKC20 N44:136 PKC21 N44:137 PKC22 N44:138 PKC23 N44:139 PKC24 N44:140 Deceleration Ramp Rates PKC25 N44:141 PKC26 N44:142 PKC27 N44:143 PKC28 N44:144 PKC29 N44:145 PKC30 N44:146 PKC31 N44:147 PKC32 N44:148 PKC33-40 N44:149-156 Ram (Screw) Pressure Control Limits PKC41 N44:157 PKC42 N44:158 PKC43 N44:159 PKC44 N44:160 Cavity Pressure Control Limits PKC45 N44:161 PKC46 N44:162 PKC47 N44:163 PKC48 N44:
Abbreviated Command and Status Blocks 1–25 Expert Response Compensation Percentage PLC05 N44:361 ERC % minimum RPM PLC06 N44:362 ERC % minimum pressure PLC07 N44:363 RFU Watchdog Timer PLC08 N44:364 Profile timer preset Set-output Values for Unselected Valves (During Profile) PLC09 N44:365 Output #1 PLC10 N44:366 Output #2 PLC11 N44:367 Output #3 PLC12 N44:368 Output #4 PLC13 N44:369 Output #5 PLC14 N44:370 Output #6 PLC15 N44:371 Output #7 PLC16 N44:372 Output #8 Acceleration Ramp Rates PLC17 N44:373 Out
1–26 Abbreviated Command and Status Blocks PPC – Plastication Profile Block Publication 1771-6.5.
Abbreviated Command and Status Blocks PRC – Pre-decompression Configuration Block PPC35 N44:451 PPC36 N44:452 PPC37 N44:453 PPC38 N44:454 PPC39 N44:455 PPC40 N44:456 PPC41 N44:457 PPC42 N44:458 PPC43 N44:459 PPC44 N44:460 PPC45 N44:461 PPC46 N44:462 PPC47 N44:463 PPC48 N44:464 PPC49 N44:465 PPC50 N44:466 Profile Offsets PPC51 N44:467 PPC52 N44:468 PPC53-60 N44:469-476 Critical Process Setpoints PPC61 N44:477 PPC62 N44:478 PPC63-64 N44:479-480 End of Segment 7 position Segment 7 time Segment 8 RPM Segment
1–28 Abbreviated Command and Status Blocks PSC – Post-decompression Configuration Block Publication 1771-6.5.
Abbreviated Command and Status Blocks Acceleration Ramp Rates PSC17 N44:493 PSC18 N44:494 PSC19 N44:495 PSC20 N44:496 PSC21 N44:497 PSC22 N44:498 PSC23 N44:499 PSC24 N44:500 Deceleration Ramp Rates PSC25 N44:501 PSC26 N44:502 PSC27 N44:503 PSC28 N44:504 PSC29 N44:505 PSC30 N44:506 PSC31 N44:507 PSC32 N44:508 End of Movement Set-output Values PSC33 N44:509 PSC34 N44:510 PSC35 N44:511 PSC36 N44:512 PSC37 N44:513 PSC38 N44:514 PSC39 N44:515 PSC40 N44:516 PSC41-56 N44:517-532 Setpoint for Movement Pressure Alar
1–30 Abbreviated Command and Status Blocks RLC – Inject ERC Values Block SCC – Second Clamp Close Configuration Block Publication 1771-6.5.
Abbreviated Command and Status Blocks 1–31 Expert Response Compensation Percentage SCC05 N43:61 ERC % minimum velocity SCC06 N43:62 ERC % minimum pressure SCC07 N43:63 RFU Watchdog Timer SCC08 N43:64 Profile watchdog timer Set-output Values for Unselected Valves (During Profile) SCC09 N43:65 Output #1 SCC10 N43:66 Output #2 SCC11 N43:67 Output #3 SCC12 N43:68 Output #4 SCC13 N43:69 Output #5 SCC14 N43:70 Output #6 SCC15 N43:71 Output #7 SCC16 N43:72 Output #8 Acceleration Ramp Rates SCC17 N43:73 Output #1
1–32 Abbreviated Command and Status Blocks Velocity Control Limits SCC45 N43:101 SCC46 N43:102 SCC47 N43:103 SCC48 N43:104 Profile Tuning Constants SCC49 N43:105 SCC50 N43:106 SCC51 N43:107 SCC52 N43:108 SCC53 N43:109 SCC54-56 N43:110-112 Setpoint for Profile Pressure Alarm SCC57 N43:113 SCC58-64 N43:114-120 SOC – Second Clamp Open Configuration Block Publication 1771-6.5.
Abbreviated Command and Status Blocks SOC27 N43:383 SOC28 N43:384 SOC29 N43:385 SOC30 N43:386 SOC31 N43:387 SOC32 N43:388 End of Profile Set-output Values SOC33 N43:389 SOC34 N43:390 SOC35 N43:391 SOC36 N43:392 SOC37 N43:393 SOC38 N43:394 SOC39 N43:395 SOC40 N43:396 Pressure Control Limits SOC41 N43:397 SOC42 N43:398 SOC43 N43:399 SOC44 N43:400 Velocity Control Limits SOC45 N43:401 SOC46 N43:402 SOC47 N43:403 SOC48 N43:404 Profile Tuning Constants SOC49 N43:405 SOC50 N43:406 SOC51 N43:407 SOC52 N43:408 SOC5
1–34 Abbreviated Command and Status Blocks Set-output Values for Unselected Valves (During Profile) TCC09 N43:125 Output #1 TCC10 N43:126 Output #2 TCC11 N43:127 Output #3 TCC12 N43:128 Output #4 TCC13 N43:129 Output #5 TCC14 N43:130 Output #6 TCC15 N43:131 Output #7 TCC16 N43:132 Output #8 Acceleration Ramp Rates TCC17 N43:133 Output #1 TCC18 N43:134 Output #2 TCC19 N43:135 Output #3 TCC20 N43:136 Output #4 TCC21 N43:137 Output #5 TCC22 N43:138 Output #6 TCC23 N43:139 Output #7 TCC24 N43:140 Output #8 Dec
Abbreviated Command and Status Blocks TCC52 N43:168 TCC53 N43:169 TCC54-56 N43:170-172 Setpoint for Profile Pressure Alarm TCC57 N43:173 TCC58-64 N43:174-180 TOC – Third Clamp Open Configuration Block 1–35 Proportional gain, velocity control Feedforward gain, velocity control RFU High pressure alarm RFU Word Pro-Set Address Description Bit-mapped Control Words TOC01 B37:28 Block ID 00000000 00010011 TOC02 B37:29 Selected valve configurations Bit-mapped Control Words TOC03-04 B37:30-31 RFU Expert Respons
1–36 Abbreviated Command and Status Blocks End of Profile Set-output Values TOC33 N43:449 TOC34 N43:450 TOC35 N43:451 TOC36 N43:452 TOC37 N43:453 TOC38 N43:454 TOC39 N43:455 TOC40 N43:456 Pressure Control Limits TOC41 N43:457 TOC42 N43:458 TOC43 N43:459 TOC44 N43:460 Velocity Control Limits TOC45 N43:461 TOC46 N43:462 TOC47 N43:463 TOC48 N43:464 Profile Tuning Constants TOC49 N43:465 TOC50 N43:466 TOC51 N43:467 TOC52 N43:468 TOC53 N43:469 TOC54-56 N43:470-472 Setpoint for Profile Pressure Alarm TOC57 N43:4
Abbreviated Command and Status Blocks CPS – Clamp Close Profiles Status Block CLS17 N43:613 CLS18 N43:614 CLS19 N43:615 CLS20 N43:616 CLS21 N43:617 CLS22 N43:618 CLS23 N43:619 CLS24 N43:620 CLS25 N43:621 CLS26 N43:622 CLS27 N43:623 CLS28 N43:624 CLS29 N43:625 CLS30 N43:626 ERC Actuals from Ejector Profile CLS31 N43:627 CLS32 N43:628 CLS33 N43:629 CLS34 N43:630 CLS35 N43:631 CLS36 N43:632 CLS37 N43:633 CLS38 N43:634 CLS39 N43:635 CLS40 N43:636 CLS41 N43:637 CLS42-64 N43:638-660 Segment 9 (third clamp clos
1–38 Abbreviated Command and Status Blocks Actuals from 2nd Clamp Close Profile CPS18 N43:670 Segment 4 velocity CPS19 N43:671 Segment 4 pressure CPS20 N43:672 Segment 4 execution time CPS21 N43:673 Segment 5 velocity CPS22 N43:674 Segment 5 pressure CPS23 N43:675 Segment 5 execution time CPS24 N43:676 Segment 6 velocity CPS25 N43:677 Segment 6 pressure CPS26 N43:678 Segment 6 execution time Actuals from 3rd Clamp Close Profile CPS27 N43:679 Segment 7 velocity CPS28 N43:680 Segment 7 pressure CPS29 N43:681
Abbreviated Command and Status Blocks EPS – Ejector Profile Status Block 1–39 Word Pro-Set Address Description Bit-mapped Status Words EPS01 B34:0 Block ID 00000111 (lower byte) EPS01 B34:0 Jog status (upper byte) EPS02 B34:1 Status of profile execution EPS03 B34:2 Miscellaneous status EPS04 B34:3 Status of watchdog timers EPS05-06 B39:12-13 RFU EPS07 B39:14 CV high limit alarms EPS08 B39:15 CV low limit alarms Actuals from Ejector Profile for Full Advance EPS09 N45:181 Segment 1 velocity EPS10 N45:182 S
1–40 Abbreviated Command and Status Blocks HPS – Pack/Hold Profile Status Block Publication 1771-6.5.
Abbreviated Command and Status Blocks 1–41 Maximum Pressures During Hold HPS53 N44:701 Ram (screw) HPS54 N44:702 Cavity Maximum Pressure During Pre-decompression HPS55 N44:703 Ram (screw) HPS56 N44:704 RFU Profile Execution Times HPS57 N44:705 During pack HPS58 N44:706 During hold HPS59 N44:707 During pre-decompression HPS60 N44:708 RFU Actuals from Pre-decompression Movement HPS61 N44:709 Velocity HPS62 N44:710 Pressure End of Hold Ram (Screw) Position HPS63 N44:711 Position at End of-hold HPS64 N44:712
1–42 Abbreviated Command and Status Blocks Actuals from Injection Profile IPS27 N44:619 IPS28 N44:620 IPS29 N44:621 IPS30 N44:622 IPS31 N44:623 IPS32 N44:624 IPS33 N44:625 IPS34 N44:626 IPS35 N44:627 IPS36 N44:628 IPS37 N44:629 IPS38 N44:630 IPS39 N44:631 IPS40 N44:632 IPS41 N44:633 IPS42 N44:634 IPS43 N44:635 IPS44 N44:636 IPS45 N44:637 IPS46 N44:638 IPS47 N44:639 IPS48 N44:640 IPS49 N44:641 IPS50 N44:642 IPS51 N44:643 IPS52 N44:644 Maximum Pressures During Injection IPS53 N44:645 IPS54 N44:646 IPS55-60 N
Abbreviated Command and Status Blocks 1–43 Actuals from 1st Clamp Open Profile OPS09 N43:717 Segment 1 velocity OPS10 N43:718 Segment 1 pressure OPS11 N43:719 Segment 1 execution time OPS12 N43:720 Segment 2 velocity OPS13 N43:721 Segment 2 pressure OPS14 N43:722 Segment 2 execution time OPS15 N43:723 Segment 3 velocity OPS16 N43:724 Segment 3 pressure OPS17 N43:725 Segment 3 execution time Actuals from 2nd Clamp Open Profile OPS18 N43:726 Segment 4 velocity OPS19 N43:727 Segment 4 pressure OPS20 N43:728
1–44 Abbreviated Command and Status Blocks Execution Times from Clamp Open Profiles OPS57 N43:765 First profile OPS58 N43:766 Second profile OPS59 N43:767 Third profile OPS60 N43:768 Open slow profile OPS61-64 N43:769-772 RFU PPS – Plastication Profile Status Block Publication 1771-6.5.
Abbreviated Command and Status Blocks 1–45 PPS39 N44:743 Segment 8 execution time PPS40 N44:744 End of Segment 8 position PPS41 N44:745 Segment 9 RPM PPS42 N44:746 Segment 9 pressure PPS43 N44:747 Segment 9 execution time PPS44 N44:748 End of Segment 9 position PPS45 N44:749 Segment 10 RPM PPS46 N44:750 Segment 10 pressure PPS47 N44:751 Segment 10 execution time PPS48 N44:752 End of Segment 10 position PPS49 N44:753 Segment 11 RPM PPS50 N44:754 Segment 11 pressure PPS51 N44:755 Segment 11 execution time P
1–46 Abbreviated Command and Status Blocks Bit-mapped Status Words PTS19 N132:70 PTS20 N132:71 PTS21 N132:72 PTS22 N132:73 PTS23 N132:74 PTS24 N132:75 PTS25 N132:76 PTS26 N132:77 PTS27 N132:78 PTS28 N132:79 PTS29 N132:80 PTS30 N132:81 PTS31 N132:82 PTS32 N132:83 PTS33 N132:84 PTS34 N132:85 PTS35 N132:86 PTS36 N132:87 PTS37 N132:88 PTS38 N132:89 PTS39 N132:90 PTS40 N132:91 PTS41 N132:92 PTS42 N132:93 PTS43 N132:94 PTS44 N132:95 PTS45 N132:96 PTS46 N132:97 PTS47 N132:98 PTS48 N132:99 PTS49 - 64 N132:100-115
Abbreviated Command and Status Blocks RLS15 N44:551 RLS16 N44:552 RLS17 N44:553 RLS18 N44:554 RLS19 N44:555 ERC Actuals from Pack Profile RLS20 N44:556 RLS21 N44:557 RLS22 N44:558 RLS23 N44:559 RLS24 N44:560 ERC Actuals from Hold Profile RLS25 N44:561 RLS26 N44:562 RLS27 N44:563 RLS28 N44:564 RLS29 N44:565 ERC Actuals from Plastication Profile RLS30 N44:566 RLS31 N44:567 RLS32 N44:568 RLS33 N44:569 RLS34 N44:570 RLS35 N44:571 RLS36 N44:572 RLS37 N44:573 RLS38 N44:574 RLS39 N44:575 RLS40 N44:576 RLS41-64 N44
1–48 Abbreviated Command and Status Blocks Input Level in Engineering Units SYS25 N40:177 Input #1 SYS26 N40:178 Input #2 SYS27 N40:179 Input #3 SYS28 N40:180 Input #4 SYS29 N40:181 Input #5 SYS30 N40:182 Input #6 SYS31 N40:183 Input #7 SYS32 N40:184 Input #8 Input Level, Raw Signal Level at A/D Converter SYS33 N40:185 Input #1 SYS34 N40:186 Input #2 SYS35 N40:187 Input #3 SYS36 N40:188 Input #4 SYS37 N40:189 Input #5 SYS38 N40:190 Input #6 SYS39 N40:191 Input #7 SYS40 N40:192 Input #8 Output Level in Perc
2 Chapter Command Word/Bit Descriptions Alphabetical List of Command Blocks and Block ID Codes Command blocks provide the parameters that control machine operation. Command blocks are transferred from the PLC processor to the QDC module by block transfer write (BTW) instructions in software ladder logic.
2–2 Command Word/Bit Descriptions List of Data Words The listings of command blocks use five types of data words: • Block ID • Bit-mapped • Stored-value • Open • Reserved Block ID Word The first word in each command block contains a binary number code in the low byte that identifies the block. The QDC module uses block IDs to identify command blocks sent from the PLC processor, while the PLC processor uses them to identify status blocks received from the QDC module.
Command Word/Bit Descriptions #Code Type of Block Units and Range 01 Ram (Screw) Pressure (0000.0 to 9999.0 PSI or 000.0 to 999.9 Bar) 02 Clamp Pressure (0000.0 to 9999.0 PSI or 000.0 to 999.9 Bar) 03 Ejector Pressure (0000.0 to 9999.0 PSI or 000.0 to 999.9 Bar) 04 Cavity Pressure (00000.0 to 20000.0 PSI or 0000.0 to 2000.0 Bar) 05 Ram (Screw) Percent of maximum velocity (00.00 to 99.99%) 07 Clamp Percent of maximum velocity (00.00 to 99.
2–4 Command Word/Bit Descriptions If you omit any of these three requirements, the QDC module rejects some of the defined command blocks and inhibits some of the defined status blocks because the module cannot use or generate block parameters without data from a critical input which may have been excluded during configuration. If you attempt to download an unusable command block from the host processor, the QDC module treats it as unrecognizable and discards the data.
Command Word/Bit Descriptions 2–5 After you configure the QDC module with a valid MCC, the module determines if it has access to ram (screw) position data from the ram (screw) position sensor. The module considers these command blocks recognizable and can return these status blocks when it has an analog input reserved for a ram (screw) position sensor, and the sensor is physically connected to input 1.
2–6 Command Word/Bit Descriptions Sensors Required The QDC module will not accept or process the following command (or status) blocks unless the module configuration includes an analog input reserved for connection of a clamp position sensor (MCC02): Command Block Status Block CLC CLS CPC CPS FCC FOC OPS LPC OPC OSC SCC SOC TCC TOC The module will not accept or process the following command (or status) blocks unless the module configuration includes an analog input reserved for connection of an
Command Word/Bit Descriptions CLC – Clamp and Eject ERC Values Block CLC Bit-mapped Control Words Word CLC01 2–7 Description Block ID = 00011011 (low byte). High byte reserved for the module. Do not use.
2–8 Command Word/Bit Descriptions Word Description CLC41 Ejector Full Retract Segment 3 CLC42 Reserved CLC43 - 64 Open CPC – Clamp Close Profile Block Bit-mapped Control Words Word Bit Description CPC01 Block ID = 00000111 (low byte). High byte reserved for the module. Do not use.
Command Word/Bit Descriptions 2–9 CPC Word Bit B11 B12-B13 B14 B15 CPC04 Description Mold Protection Zone Overrun Selection = 0 Start Clamp Low Pressure Close Profile on Mold Protection Zone Overrun = 1 Stop and Zero Outputs on Mold Protection Zone Overrun During any of the first three Clamp Close Profiles, if B11 is: then the module: clamp position reaches a value immediately terminates the ongoing Clamp Close Profile and checks this bit less than or equal to CPC61 RESET immediately begins the Clamp
2–10 Command Word/Bit Descriptions First Clamp Close Profile Setpoints Word CPC09 CPC10 Description Segment 1 Velocity Setpoint [07] or [08] if: you select Vel/Pos profile execution CPC03-B14 is RESET reads this parameter in percent velocity CPC03-B14 is SET reads it in in.
Command Word/Bit Descriptions 2–11 CPC Word CPC21 CPC22 Description Segment 5 Velocity Setpoint [07] or [08] if: you select Vel/Pos profile execution CPC03-B14 is RESET reads this parameter in percent velocity CPC03-B14 is SET reads it in in.
2–12 Command Word/Bit Descriptions Word CPC34 CPC35 Description Segment 9 Pressure Setpoint [02] if: you select Press/Pos profile execution then the module: controls clamp close pressure to this setpoint from the clamp position CPC32 until clamp position reaches the larger of CPC35 or CPC61 End of Segment 9 Position Setpoint [14] Clamp Low Pressure Close Profile Setpoints Word Description CPC36 Reserved CPC37 Segment 1 Pressure Setpoint [02] The module controls clamp close pressure to this setpo
Command Word/Bit Descriptions DYC – Dynamic Command Block 2–13 DYC The module will not accept or process the Dynamic Command Block unless it has a valid MCC installed. Bit-mapped Control Words Word Bit DYC01 Description Block ID = 00011001 (low byte) B08 Action Execution Commands in high byte Bits DYC01-B08 - DYC01-B15 and all 16 bits in DYC02 are the 24 action execution commands to control the module.
2–14 Word Command Word/Bit Descriptions Bit DYC02 B00 Description Clamp Close Profiles Execution Commands Bits DYC02-B00, -B01, -B02, -B03 are the four action execution commands available to initiate all profiled Clamp Close movements. The four Clamp Close Profiles may be logically linked as a single integrated machine movement if all three of the Clamp Close Profiles Logical Bridge Bits are RESET.
Command Word/Bit Descriptions 2–15 DYC Word Bit Description DYC02 B00 If clamp position exceeds CPC61 and all within any box are true: – CPC11 is zero or is not zero when clamp position is less than all non-zero entries in CPC11, CPC14, and CPC17 – CPC03-B08 is RESET – CPC20 is zero or is not zero when clamp position is less than all non-zero entries in CPC20, CPC23, and CPC26 – CPC03-B09 is RESET – CPC29 is zero or is not zero when clamp position is less than all non-zero entries in CPC29, CPC32, an
2–16 DYC02 Command Word/Bit Descriptions B02 if: then the module: If clamp position exceeds CPC61 and all within any box are true: then the module: – CPC29 is not zero – clamp position exceeds a non-zero entry in CPC29, CPC32, or CPC35 – CPC29 is zero or is not zero when clamp position is less than all non-zero entries in CPC29, CPC32, and CPC35 – CPC03-B10 is SET – CPC29 is zero or is not zero when clamp position is less than all non-zero entries in CPC29, CPC32, and CPC35 – CPC03-B10 is RESET Also o
Command Word/Bit Descriptions 2–17 DYC Word Bit DYC02 B05 Description if: then the module: = 0 Normal = 1 Execute Pack Profile A false-to-true transition of this bit forces the module to do one of the following, attempted in the order listed.
2–18 Command Word/Bit Descriptions Word Bit DYC02 B08 Description = 0 Normal = 1 Execute Plastication Profile A false-to-true transition of this bit forces the module to do one of the following, attempted in the order listed.
Command Word/Bit Descriptions 2–19 DYC Word Bit DYC02 B10 Description If clamp position is less than OPC61 and all within each group are true: – OPC11 is not zero – clamp position less than non-zero entry in OPC11, OPC14, or OPC17 – OPC11 is zero or is not zero when clamp position exceeds all non-zero entries in OPC11, OPC14, and OPC17 –OPC03-B08 is SET then the module: – OPC11 is zero or is not zero when clamp position exceeds all non-zero entries in OPC11, OPC14, and OPC17 – OPC03-B08 is RESET – O
2–20 Command Word/Bit Descriptions Word Bit DYC02 B11 Description = 0 Normal = 1 Execute Second Clamp Open Profile A false-to-true transition of this bit forces the module to do one of the following, attempted in the order listed.
Command Word/Bit Descriptions 2–21 DYC Word Bit DYC02 B13 Description if: then the module: = 0 Normal = 1 Execute Clamp Open Slow Profile A false-to-true transition of this bit forces the module to do one of the following, attempted in the order listed.
2–22 Command Word/Bit Descriptions Word Bit DYC03 B08 B09 B10 B11B14 B15 Description Power Start-up Reset Command = 0 Normal = 1 Reset Power Start-up Bit A false-to-true transition of this bit forces the module to unlatch SYS01-B08. Alarm Reset Command = 0 Normal = 1 Reset Latched Alarms A false-to-true transition of this bit forces the module to unlatch all bits in SYS09, SYS10, SYS11, and SYS12.
Command Word/Bit Descriptions 2–23 DYC Word Bit DYC04 Description Profile Status Block Clear Commands B08 = 0 Normal = 1 Clear CPS A false-to-true transition of this bit forces the module to clear (zero) all words in its CPS buffer (except Master Status Words CPS01 - CPS04). The module does not respond to this bit if the CPS is an unsupported status block based upon Module I/O configuration.
2–24 Word DYC05 Command Word/Bit Descriptions Bit Description B06 = 0 Normal = 1 Re-initialize Hold Profile ERC Values A false-to-true transition of this bit forces the module to re-initialize the five ERC values associated with the Hold Profile. B07 = 0 Normal = 1 Open = 0 Normal = 1 Re-initialize Plastication Profile ERC Values A false-to-true transition of this bit forces module to re-initialize the 11 ERC values associated with Plastication Profile.
Command Word/Bit Descriptions 2–25 DYC Direct Set-output Values The module sets its outputs to the following values when responding to command bit DYC01-B08 = 1. The module uses ramp rates DYC17 - DYC32 when moving the outputs to these values after DYC01-B08 is SET, and will also use the ramps when one of DYC09 - DYC16 is changed while DYC01-B08 is SET.
2–26 Command Word/Bit Descriptions EAC – Ejector Advance Configuration Block Word EAC01 Bit EAC02 Bit-mapped Control Words Description Block ID = 00010110 (Low byte). High byte reserved for the module Do not use. Configuration Selections B00-B02 Selected Velocity Advance Control Valve The module uses its algorithm to drive the following output during any advance stroke (Vel/Pos Ejector Profile).
Command Word/Bit Descriptions 2–27 EAC Unselected Valve Set-output Values When the module starts an Ejector Profile advance stroke, it: • sets its unselected outputs to the values listed below • ignores the unselected value of the selected output • uses ramp rates EAC17 - EAC32 to ramp unselected outputs if then the module is commanded to start any of the four Clamp Open Profiles during an Ejector Profile advance stroke the Ejector Profile gives control of all of its unselected valves to the executing
2–28 Command Word/Bit Descriptions Description Word EAC17 Output #1 Acceleration Ramp Rate during Advance [20] EAC18 Output #2 Acceleration Ramp Rate during Advance [20] EAC19 Output #3 Acceleration Ramp Rate during Advance [20] EAC20 Output #4 Acceleration Ramp Rate during Advance [20] EAC21 Output #5 Acceleration Ramp Rate during Advance [20] EAC22 Output #6 Acceleration Ramp Rate during Advance [20] EAC23 Output #7 Acceleration Ramp Rate during Advance [20] EAC24 Output #8 Acceleration R
Command Word/Bit Descriptions 2–29 EAC Pressure Control Limits Word Description EAC41 Advance stroke Pressure Minimum Control Limit [03] Minimum controllable ejector-advance pressure attainable during any Press/ Pos Ejector Profile advance stroke. The module expects this ejector-advance pressure when setting its selected pressure advance valve to the %- output in EAC43.
2–30 Command Word/Bit Descriptions EPC – Ejector Profile Block Word Bit-mapped Control Words Bit Description EPC01 Block ID = 00011000 (Low byte) High byte reserved for the module. Do not use.
Command Word/Bit Descriptions 2–31 EPC Word EPC03 Bit B13 B14 B15 Description Ejector Tip Strokes Selection = 0 All Ejector Strokes to be Full Strokes.
2–32 Command Word/Bit Descriptions Ejector Full Advance Profile Setpoints Word EPC09 Description Full Advance Segment 1 Velocity Setpoint [09] or [10] if: then the module: you select Vel/Pos profile execution controls ejector advance speed to this setpoint after starting any full advance portion of the Ejector Profile until ejector position reaches the smaller of non-zero EPC11 or EPC59 EPC03-B14 is RESET EPC10 reads this parameter in percent velocity EPC03-B14 is SET reads it in in.(mm)/s.
Command Word/Bit Descriptions 2–33 EPC Word EPC23 Description Tip Retract Position Setpoint [16] When this ejector position is reached while the module is executing any tip retract portion of the Ejector Profile, it immediately halts the tip retract portion of the Ejector Profile and checks the state of EPC03-B12 to determine if it may immediately start the tip retract portion of the profile or wait for an F-to-T transition of DYC03-B15 to continue.
2–34 Command Word/Bit Descriptions Ejector Full Retract Profile Setpoints Word EPC33 EPC34 EPC35 EPC36 Description Full Retract Segment 1 Velocity Setpoint [09] or [10] if: then the module: you select Vel/Pos profile execution controls ejector retract speed to this setpoint after starting any full retract portion of the Ejector Profile until ejector position reaches the larger of EPC35 or EPC60 EPC03-B14 is RESET reads this parameter in percent velocity EPC03-B14 is SET reads it in in.
Command Word/Bit Descriptions 2–35 EPC Critical Process Setpoints Word EPC57 Description Ejector Forward Dwell Timer Preset [21] The module starts an internal Ejector Forward Dwell Timer dependent upon the state of EPC03-B15.
2–36 Command Word/Bit Descriptions Word EPC60 Description Ejector Fully Retracted Position Setpoint [16] When this position is reached during any full retract portion of the Ejector Profile, the module immediately halts the retract portion and checks the following to determine further control action: EPC64, states of SYS21-B10 - SYS21-B13, and state of EPC03-B12.
Command Word/Bit Descriptions ERC – Ejector Retract Configuration Block Word ERC01 Bit ERC02 2–37 ERC Bit-mapped Control Words Description Block ID = 00010111 (Low byte). High byte reserved for the module. Do not use. Configuration Selections B00-B02 Selected Velocity Retract Control Valve The module uses its algorithm to drive the following output during any retract stroke (Vel/Pos Ejector Profile).
2–38 Command Word/Bit Descriptions if then the module is commanded to start any of the four Clamp Open Profiles during an Ejector Profile retract stroke the Ejector Profile gives control of all of its unselected valves to the executing Clamp Open Profile the module is commanded to start an Ejector Profile retract stroke during any of the four Clamp Open Profiles the executing Clamp Open Profile surrenders control of only the selected Ejector Profile retract valve one of the four Clamp Open Profiles a
Command Word/Bit Descriptions 2–39 ERC Word ERC29 Output #5 Deceleration Ramp Rate during Retract [20] Description ERC30 Output #6 Deceleration Ramp Rate during Retract [20] ERC31 Output #7 Deceleration Ramp Rate during Retract [20] ERC32 Output #8 Deceleration Ramp Rate during Retract [20] End of Retract Set-output Values At the end of each retract stroke during the Ejector Profile, the module checks the following to determine further control action: • state of EPC03-B12 • states of SYS21-B10 t
2–40 Command Word/Bit Descriptions Velocity Control Limits Word Description ERC45 Retract stroke Velocity Minimum Control Limit [10] Minimum controllable ejector-retract velocity attainable during any Vel/Pos Ejector Profile retract stroke. The module expects this ejector-retract velocity when setting its selected velocity-retract valve to the %-output in ERC47.
Command Word/Bit Descriptions 2–41 FCC Word FCC02 FCC03 - 04 Bit B04-B06 Description Selected Pressure Control Valve The module uses its algorithm to drive the following output during any Press/Pos First Clamp Close Profile.
2–42 Command Word/Bit Descriptions Output Ramp Rates The module uses the following ramp rates when moving its outputs from setpoint to setpoint during the First Clamp Close Profile. The module interprets a ramp rate entry of zero as a step function ramp (ramp disable).
Command Word/Bit Descriptions 2–43 FCC Pressure Control Limits Word FCC41 FCC42 FCC43 FCC44 Description Pressure Minimum Control Limit [02] Minimum controllable clamp pressure attainable during any Press/Pos First Clamp Close Profile. The module expects this clamp pressure when setting its selected pressure valve to the%-output in FCC43. Pressure Maximum Control Limit [02] Maximum controllable clamp pressure attainable during any Press/Pos First Clamp Close Profile.
2–44 Command Word/Bit Descriptions FOC – First Clamp Open Configuration Block Word Bit FOC01 Description Block ID = 00010001 (Low byte). High byte reserved for the module. Do not use. FOC02 FOC03 - 04 Bit-mapped Control Words Configuration Selections B00 -B02 Selected Velocity Control Valve The module uses its algorithm to drive the following output during any Vel/Pos First Clamp Open Profile.
Command Word/Bit Descriptions 2–45 FOC Unselected Valve Set-output Values When Module starts the First Clamp Open Profile, it: • sets its unselected outputs to the values listed below • ignores the unselected value of the selected output • uses ramp rates FOC17 - FOC32 to ramp unselected outputs if then the module is commanded to start the Ejector Profile during this FOC Profile this FOC Profile surrenders control of the unselected valve that is the selected Ejector Profile valve the module is comman
2–46 Command Word/Bit Descriptions End of Profile Set-output Values When the module completes the First Clamp Open Profile and OPC03-B08 is SET and SYS21-B14 is RESET, it: • sets its outputs to the following values • sets status bit SYS22-B10 • ignores SYS22 and these values and gives output control to the Ejector Profile SYS21-B14 is SET • uses ramp rates FOC17 - 32 when changing outputs to these values Use these values for pulling cores if applied before starting the Second Clamp Open Profile.
Command Word/Bit Descriptions 2–47 HDC Profile Tuning Constants Word Description FOC49 Proportional Gain for Pressure Control [30] FOC50 Integral Gain for Pressure Control [27] or [28] FOC51 Derivative Gain for Pressure Control [26] or [21] FOC52 Proportional Gain for Velocity Control [28] FOC53 Feed Forward Gain for Velocity Control [30] FOC54 - 56 Open Profile Pressure Alarm Setpoint Word FOC57 Description Profile High Pressure Alarm Setpoint [02] The module compares real-time clamp pressu
2–48 Command Word/Bit Descriptions Expert Response Compensation (ERC) Percentage Word Description HDC05 Minimum Cav Press Control ERC Percentage [31] Although error coding allows range of 00000 to 09999, the module limits it to a minimum of 01000. HDC06 Minimum Ram Press Control ERC Percentage [31] Although error coding allows range of 00000 to 09999, the module limits it to a minimum of 01000.
Command Word/Bit Descriptions 2–49 HDC End of Profile Set-output Values When the module completes the Hold Profile and HPC03-B08 is SET, it: • sets its outputs to the following values • sets status bit SYS22-B06 • uses ramp rates HDC17 - 32 when changing outputs to these values Word Description HDC33 Output #1 Set-output Value at End of Profile [19] HDC34 Output #2 Set-output Value at End of Profile [19] HDC35 Output #3 Set-output Value at End of Profile [19] HDC36 Output #4 Set-output Value at E
2–50 Command Word/Bit Descriptions Profile Tuning Constants Word Description HDC49 Proportional Gain for Ram Press Control [30] HDC50 Integral Gain for Ram Press Control [27] or [28] HDC51 Derivative Gain for Ram Press Control [26] or [21] HDC52 Proportional Gain for Cav Press Control [30] HDC53 Integral Gain for Cav Press Control [27] or [28] HDC54 Derivative Gain for Cav Press Control [26] or [21] HDC55 - 56 Open Profile Pressure Alarm Setpoint Word Description HDC57 Profile High Ram (
Command Word/Bit Descriptions 2–51 HPC Word Bit B09 B10-B11 Description Pre-decompression/Plastication Logical Bridge Selection = 0 Start Plastication Profile at End of Pre-decompression Movement = 1 Stop and Set-output at End of Pre-decompression Movement The module checks the state of this pause bit after completing the Pre-decompression Movement to determine what further action to take: if: then the module: SET sets its outputs to PRC33 - PRC40 RESET and SYS15-B14 = 1 immediately begins the Plastic
2–52 Command Word/Bit Descriptions Word HPC13 HPC14 HPC15 HPC16 HPC17 HPC18 HPC19 HPC20 HPC21 HPC22 HPC23 Description Pack Segment 2 Ram (Screw) Pressure Setpoint [01] If you select Ram Press/Time profile execution, the module controls ram (screw) pressure to this setpoint at completion of segment 1 for time period specified by HPC14.
Command Word/Bit Descriptions 2–53 INC Word HPC37 HPC38 HPC39 HPC40 Description Hold Segment 4 Time Setpoint [21] The module controls the selected process pressure to the setpoint HPC35 or HPC36 for this time period beginning at completion of Segment 3. Hold Segment 5 Cavity Pressure Setpoint [04] If you select Cav Press/Time profile execution, the module controls cavity pressure to this setpoint at completion of segment 4 for time period specified by HPC40.
2–54 Word INC03 - 04 Command Word/Bit Descriptions Bit Description B04-B06 Selected Pressure Control Valve The module uses its algorithm to drive the following output during any Press/Pos or Press/Time Injection Profile.
Command Word/Bit Descriptions 2–55 INC Word Description INC17 Output #1 Acceleration Ramp Rate during Profile [20] INC18 Output #2 Acceleration Ramp Rate during Profile [20] INC19 Output #3 Acceleration Ramp Rate during Profile [20] INC20 Output #4 Acceleration Ramp Rate during Profile [20] INC21 Output #5 Acceleration Ramp Rate during Profile [20] INC22 Output #6 Acceleration Ramp Rate during Profile [20] INC23 Output #7 Acceleration Ramp Rate during Profile [20] INC24 Output #8 Accelera
2–56 Command Word/Bit Descriptions Profile Tuning Constants Word Description INC49 Proportional Gain for Pressure Control [30] INC50 Integral Gain for Pressure Control [27] or [28] INC51 Derivative Gain for Pressure Control [26] or [21] INC52 Proportional Gain for Velocity Control [28] INC53 Feed Forward Gain for Velocity Control [30] INC54 - 56 Open Profile Pressure Alarm Setpoint Word Description INC57 Profile High Ram (screw) Pressure Alarm Setpoint [01] The module compares real-time r
Command Word/Bit Descriptions 2–57 IPC Word Bit B01 B02 B03 B04 Description = 0 Vel/Pos (limited) Injection Profiles Closed Loop = 1 Vel/Pos (limited) Injection Profiles Open Loop = 0 Press/Pos Injection Profiles Closed Loop = 1 Press/Pos Injection Profiles Open Loop = 0 Press/Time Injection Profiles Closed Loop = 1 Press/Time Injection Profiles Open Loop Selections to Inhibit Closed Loop Up To Shot Size = 0 Allow Closed Loop Vel/Pos During Entire Profile = 1 Inhibit Closed Loop Vel/Pos Until 100% Shot
2–58 Command Word/Bit Descriptions Injection Profile Setpoints Word IPC09 IPC10 Description Segment 1 Velocity Setpoint [05] or [06] if: then the module: you select Vel/Pos controls ram (screw) forward speed to this setpoint after starting the Injection Profile until ram profile execution (screw) position reaches IPC11 (or until transition if sooner) IPC03-B14 is RESET reads this parameter in percent velocity IPC03-B14 is SET reads it in in.
Command Word/Bit Descriptions 2–59 IPC Word IPC22 Description Segment 4 Pressure Setpoint [01] if: then the module: you select Press/Pos controls ram (screw) pressure to this setpoint from ram (screw) position IPC19 until ram (screw) profile execution position reaches IPC23 (or until transition if sooner) you select Press/Time profile execution controls ram (screw) pressure to this setpoint at completion of Segment 3 for time period IPC24 (or until transition if sooner) IPC23 End of Segment 4 Position
2–60 Command Word/Bit Descriptions Word IPC37 IPC38 Description Segment 8 Velocity Setpoint [05] or [06] if: then the module: you select Vel/Pos controls ram (screw) forward speed to this setpoint from ram (screw) position IPC35 until ram profile execution (screw) position reaches IPC39 (or until transition if sooner) IPC03-B14 is RESET reads this parameter in percent velocity IPC03-B14 is SET reads it in in.
Command Word/Bit Descriptions 2–61 IPC Word IPC50 Description Segment 11 Pressure Setpoint [01] if: then the module: you select Press/Pos controls ram (screw) pressure to this setpoint from ram (screw) position IPC47 until transition profile execution you select Press/Time controls ram (screw) pressure to this setpoint at completion of Segment 10 until transition profile execution Injection Profile Offsets Word IPC51 IPC52 IPC53 - 56 Description Profile Velocity Offset [05] or [06] if: you select Vel/
2–62 Command Word/Bit Descriptions Injection Transition Parameters Injection transition-to-pack or hold occurs when the four words in this table go to a state of non-zero. If you want the module to ignore one or more parameters when monitoring the Injection Profile for transition, enter zero for that parameter.
Command Word/Bit Descriptions 2–63 JGC Screw Rotate Jog Set-output Values The module sets its outputs to these values when DYC01-B09 = 1.
2–64 Command Word/Bit Descriptions Word Description JGC37 Output #5 Set-output Value for Clamp Forward Jogs [19] JGC38 Output #6 Set-output Value for Clamp Forward Jogs [19] JGC39 Output #7 Set-output Value for Clamp Forward Jogs [19] JGC40 Output #8 Set-output Value for Clamp Forward Jogs [19] Clamp Reverse Jog Set-output Values The module sets its outputs to these values when DYC01-B13 = 1.
Command Word/Bit Descriptions 2–65 LPC LPC – Clamp Low Pressure Close Configuration Block Bit-mapped Control Words Word Bit LPC01 Block ID = 00000110 (Low byte). High byte reserved for the module. Do not use. LPC02 LPC03 - 05 Description Configuration Selections B00-B03 Open B04-B06 Selected Pressure Control Valve the module uses its algorithm to drive the following output during any Clamp Low Pressure Close Profile.
2–66 Command Word/Bit Descriptions Description Word LPC09 Output #1 Set-output Value during Profile [19] LPC10 Output #2 Set-output Value during Profile [19] LPC11 Output #3 Set-output Value during Profile [19] LPC12 Output #4 Set-output Value during Profile [19] LPC13 Output #5 Set-output Value during Profile [19] LPC14 Output #6 Set-output Value during Profile [19] LPC15 Output #7 Set-output Value during Profile [19] LPC16 Output #8 Set-output Value during Profile [19] Output Ramp Rates
Command Word/Bit Descriptions 2–67 LPC Word Description LPC33 Output #1 Set-output Value at End of Profile [19] LPC34 Output #2 Set-output Value at End of Profile [19] LPC35 Output #3 Set-output Value at End of Profile [19] LPC36 Output #4 Set-output Value at End of Profile [19] LPC37 Output #5 Set-output Value at End of Profile [19] LPC38 Output #6 Set-output Value at End of Profile [19] LPC39 Output #7 Set-output Value at End of Profile [19] LPC40 Output #8 Set-output Value at End of Pr
2–68 Command Word/Bit Descriptions MCC – Module Configuration Command Block Word MCC01 Bit-mapped Control Words Bit B00 - B07 B08 - B15 MCC02 B00 Description Block ID 00000001 Reserved for the module. Do not use.
Command Word/Bit Descriptions 2–69 MCC Word Bit MCC03 Description MCC Input Range Selection All inputs have the following range selections: Byy Bxx Range 0 0 0 to 10 V dc 0 1 1 to 5 V dc 1 0 4 to 20 mA dc 1 1 Not Connected Use these bit pairs to select the input range: B01 B00 Input #1 B03 B02 Input #2 B05 B04 Input #3 B07 B06 Input #4 B09 B08 Input #5 Both of these bits must be SET. B11 B10 Input #6 Both of these bits must be SET. B13 B12 Input #7 Both of these bits must be SET.
2–70 Command Word/Bit Descriptions Word MCC14 MCC15 MCC16 Description Ram (Screw) Position Maximum Software Travel Limit [11] The module continuously compares real-time ram (screw) position against this entry. The module sets alarm status bit SYS07-B01 and forces all of its outputs to zero when executing a ram (screw) reverse profile or movement (Pre-decompression, Plastication, Post-decompression) and ram (screw) position equals or exceeds this entry. A zero entry inhibits SYS07-B01.
Command Word/Bit Descriptions 2–71 MCC MCC27 Clamp Position Minimum Software Travel Limit [13] The module continuously compares real-time clamp position against this entry. The module sets alarm status bit SYS07-B02 and forces all of its outputs to zero when executing a clamp close profile and clamp position is less than or equals this entry. A zero entry inhibits SYS07-B02.
2–72 Command Word/Bit Descriptions Word Description MCC42 Ejector Position Maximum Software Travel Limit [15] The module continuously compares real-time ejector position against this entry. The module sets alarm status bitSYS07-B05 and forces all of its outputs to zero when executing an ejector advance profile and ejector position equals or exceeds this entry. A zero entry inhibits SYS07-B05.
Command Word/Bit Descriptions 2–73 MCC Cavity (or System) Pressure Transducer Configuration The module accesses data in MCC57-MCC62 if bit patterns in MCC02 and MCC03 indicate that the module is connected to a cavity (or system) pressure sensor. The data will refer to a system pressure sensor at input #2 only if MCC02-B03, -B04, and -B05 are all SET.
2–74 Command Word/Bit Descriptions OPC – Clamp Open Profile Block Bit-mapped Control Words Word Bit Description OPC01 Block ID = 00010101 (Low byte). High byte reserved for the module. Do not use.
Command Word/Bit Descriptions 2–75 OPC Word Bit B11 B12 - B13 Description Open Slow Zone Overrun Selection = 0 Start Clamp Open Slow Profile on Open Slow Zone Overrun = 1 Stop and zero outputs on Open Slow Zone Overrun If the clamp position equals or exceeds OPC61 while the module is executing any of the first three Clamp Open Profiles, the module immediately terminates the ongoing Clamp Open Profile and checks the state of this bit.
2–76 Word Command Word/Bit Descriptions Bit B12 B13 B14 B15 OPC05 - 08 Description = 0 Vel/Pos Third Clamp Open Profiles ERC On = 1 Vel/Pos Third Clamp Open Profiles ERC Off = 0 Press/Pos Third Clamp Open Profiles ERC On = 1 Press/Pos Third Clamp Open Profiles ERC Off = 0 Vel/Pos Clamp Open Slow Profiles ERC On = 1 Vel/Pos Clamp Open Slow Profiles ERC Off = 0 Press/Pos Clamp Open Slow Profiles ERC On = 1 Press/Pos Clamp Open Slow Profiles ERC Off Open First Clamp Open Profile Setpoints Word OPC09 Descr
Command Word/Bit Descriptions 2–77 OPC Word OPC21 OPC22 OPC23 OPC24 OPC25 OPC26 Description Segment 5 Velocity Setpoint [07] or [08] if: you select Vel/Pos profile execution then the module: controls clamp open speed to this setpoint from the clamp position OPC20 until clamp position reaches the smaller of non-zero OPC23 or OPC61 OPC03-B14 is RESET reads this parameter in percent velocity OPC03-B14 is SET reads it in in.
2–78 Command Word/Bit Descriptions Clamp Open Slow Profile Setpoints Word OPC36 OPC37 OPC38 OPC39 Description Segment 1 Velocity Setpoint [07] or [08] if: you select Vel/Pos profile execution then the module: controls clamp open speed to this setpoint after starting the Clamp Open Slow Profile until clamp position reaches the smaller of non-zero OPC38 or OPC62 OPC03-B14 is RESET reads this parameter in percent velocity OPC03-B14 is SET reads it in in.
Command Word/Bit Descriptions OSC – Clamp Open Slow Configuration Block Word OSC Bit-mapped Control Words Bit Description OSC01 Block ID = 0010100 (Low byte). High byte reserved for the module. Do not use. OSC02 Configuration Selections OSC03 - 04 2–79 B00-B02 Selected Velocity Control Valve The module uses its algorithm to drive the following output during any Vel/Pos Clamp Open Slow Profile.
2–80 Command Word/Bit Descriptions Unselected Valve Set-output Values When the module starts the Clamp Open Slow Profile, it: • sets its unselected outputs to the values listed below • ignores the unselected value of the selected output • uses ramp rates OSC17 - OSC32 to ramp unselected outputs if then the module is commanded to start the Ejector Profile during this OSC Profile this OSC Profile surrenders control of the unselected valve that is the selected Ejector Profile valve the module is command
Command Word/Bit Descriptions 2–81 OSC End of Profile Set-output Values When the module completes the Clamp Open Slow Profile and SYS21-B14 is RESET, it: • sets its outputs to the values listed below • sets status bit SYS22-B13 • ignores SYS22 and these values and gives output control to the Ejector Profile if SYS21-B14 is SET • uses ramp rates OSC17 - 32 when changing outputs to these values Use these values for pulling cores if applied before starting the Ejector Profile.
2–82 Command Word/Bit Descriptions Profile Tuning Constants Word Description OSC49 Proportional Gain for Pressure Control [30] OSC50 Integral Gain for Pressure Control [27] or [28] OSC51 Derivative Gain for Pressure Control [26] or [21] OSC52 Proportional Gain for Velocity Control [28] OSC53 Feed Forward Gain for Velocity Control [30] OSC54 - 56 Open Profile Pressure Alarm Setpoint Word OSC57 Description Profile High Pressure Alarm Setpoint [02] The module compares real-time clamp pressure a
Command Word/Bit Descriptions 2–83 PKC Expert Response Compensation (ERC) Percentage Word Description PKC05 Minimum Cav Press Control ERC Percentage [31] Although error coding allows range of 00000 to 09999, the module limits it to a minimum of 01000. PKC06 Minimum Ram Press Control ERC Percentage [31] Although error coding allows range of 00000 to 09999, the module limits it to a minimum of 01000.
2–84 Command Word/Bit Descriptions Ram (Screw) Pressure Control Limits Word Description PKC41 Ram (Screw) Pressure Minimum Control Limit [01] Minimum controllable ram (screw) pressure attainable during any Ram Press/ Time Pack Profile. The module expects this ram (screw) pressure when setting its selected ram (screw ) pressure valve to the %-output in PKC43.
Command Word/Bit Descriptions Plastication Configuration Command Block (PLC) Word PLC Bit-mapped Control Words Bit Description PLC01 Block ID = 00001110 (Low byte). High byte reserved for the module. Do not use. PLC02 Configuration Selections PLC02 PLC03 - 04 2–85 B00-B02 Selected RPM Control Valve The module uses its algorithm to drive the following output during any RPM/Pos or RPM/Time Plastication Profile.
2–86 Command Word/Bit Descriptions Unselected Valve Set-output Values When the module starts the Plastication Profile, it: • sets its unselected outputs to the values listed below • ignores the unselected value of the selected output • uses ramp rates PLC17 - PLC32 to ramp unselected outputs Word Description PLC09 Output #1 Set-output Value during Profile [19] PLC10 Output #2 Set-output Value during Profile [19] PLC11 Output #3 Set-output Value during Profile [19] PLC12 Output #4 Set-output Valu
Command Word/Bit Descriptions 2–87 PLC Word Description PLC33 Output #1 Set-output Value at End of Profile [19] PLC34 Output #2 Set-output Value at End of Profile [19] PLC35 Output #3 Set-output Value at End of Profile [19] PLC36 Output #4 Set-output Value at End of Profile [19] PLC37 Output #5 Set-output Value at End of Profile [19] PLC38 Output #6 Set-output Value at End of Profile [19] PLC39 Output #7 Set-output Value at End of Profile [19] PLC40 Output #8 Set-output Value at End of Pr
2–88 Command Word/Bit Descriptions PPC – Plastication Profile Block Word Bit-mapped Control Words Bit Description PPC01 Block ID = 00001111 (Low byte). High byte reserved for the module. Do not use.
Command Word/Bit Descriptions 2–89 PPC Plastication Profile Setpoints Word PPC09 PPC10 PPC11 PPC12 PPC13 PPC14 PPC15 PPC16 PPC17 PPC18 PPC19 PPC20 PPC21 PPC22 PPC23 PPC24 PPC25 PPC26 PPC27 PPC28 PPC29 Description Segment 1 RPM Setpoint [25] If you select RPM/Pos profile execution, the module controls RPM to this setpoint after starting the Plastication Profile until ram (screw) position reaches PPC11 (or until 100% shot size if sooner).
2–90 Command Word/Bit Descriptions Word PPC30 PPC31 PPC32 PPC33 PPC34 PPC35 PPC36 PPC37 PPC38 PPC39 PPC40 PPC41 PPC42 PPC43 Description Segment 6 Pressure Setpoint [01] If you select Press/Pos profile execution, the module controls ram (screw) backpressure to this setpoint from ram (screw) position PPC27 to position PPC31 (or until 100% shot size if sooner).
Command Word/Bit Descriptions 2–91 PRC Plastication Profile Offsets Word Description PPC51 Profile RPM Offset [01] If you select RPM/Pos or RPM/Time profile execution, the module applies this entry (after reading the sign bit) to each RPM profile setpoint. PPC52 Profile Pressure Offset [01] If you select Press/Pos or Press/Time profile execution, the module applies this entry (after reading the sign bit) to each pressure profile setpoint.
2–92 Command Word/Bit Descriptions Description Word PRC09 Output #1 Set-output Value during Movement [19] PRC10 Output #2 Set-output Value during Movement [19] PRC11 Output #3 Set-output Value during Movement [19] PRC12 Output #4 Set-output Value during Movement [19] PRC13 Output #5 Set-output Value during Movement [19] PRC14 Output #6 Set-output Value during Movement [19] PRC15 Output #7 Set-output Value during Movement [19] PRC16 Output #8 Set-output Value during Movement [19] Output Ram
Command Word/Bit Descriptions 2–93 PSC Word Description PRC37 Output #5 Set-output Value at End of Movement [19] PRC38 Output #6 Set-output Value at End of Movement [19] PRC39 Output #7 Set-output Value at End of Movement [19] PRC40 Output #8 Set-output Value at End of Movement [19] PRC41 - 56 Open Movement Pressure Alarm Setpoint Word PRC57 Description Movement High Pressure Alarm Setpoint [01] The module compares real-time ram (screw) pressure against this entry during the Pre-decompression
2–94 Command Word/Bit Descriptions Word Description PSC13 Output #5 Set-output Value during Movement [19] PSC14 Output #6 Set-output Value during Movement [19] PSC15 Output #7 Set-output Value during Movement [19] PSC16 Output #8 Set-output Value during Movement [19] Output Ramp Rates The module uses the following ramp rates when moving its outputs between setpoints during Post-decompression Movement. The module interprets a ramp rate of zero as a step function ramp (ramp disable).
Command Word/Bit Descriptions 2–95 PTC Movement Pressure Alarm Setpoint Word PSC57 Description Movement High Pressure Alarm Setpoint [01] The module compares real-time ram (screw) pressure against this entry when executing the Post-decompression Movement. The module sets alarm status bit SYS06-B08 when ram (screw) pressure equals or exceeds this entry during the Post-decompression Movement. A zero entry inhibits SYS06-B08.
2–96 Word Command Word/Bit Descriptions Bit PTC10 Description Trace #3 selection B01 Injection position B02 Injection pressure B03 Injection velocity The module will return unscaled injection position data if injection velocity is selected. The process trace screen uses this position information to calculate and display velocity. B04 Cavity pressure B05 Screw RPM B06 Injection flow valve output B07 Injection pressure valve output B08 - B15 Reserved Do not use.
Command Word/Bit Descriptions 2–97 RLC Pack Profile ERC Values Word Description RLC20 Pack Segment 1 RLC21 Pack Segment 2 RLC22 Pack Segment 3 RLC23 Pack Segment 4 RLC24 Pack Segment 5 Hold Profile ERC Values Word Description RLC25 Hold Segment 1 RLC26 Hold Segment 2 RLC27 Hold Segment 3 RLC28 Hold Segment 4 RLC29 Hold Segment 5 Plastication Profile ERC Values Word Description RLC30 Plastication Segment 1 RLC31 Plastication Segment 2 RLC32 Plastication Segment 3 RLC33 Plas
2–98 Command Word/Bit Descriptions Bit Word SCC02 SCC03 - 04 Description B03 Open B04-B06 Selected Pressure Control Valve The module uses its algorithm to drive the following output during any Press/Pos Second Clamp Close Profile.
Command Word/Bit Descriptions 2–99 SCC Output Ramp Rate The module uses the following ramp rates when moving its outputs from setpoint to setpoint during the Second Clamp Close Profile. The module interprets a ramp rate entry of zero as a step function ramp (ramp disable).
2–100 Command Word/Bit Descriptions Pressure Control Limits Word SCC41 SCC42 SCC43 SCC44 Description Pressure Minimum Control Limit [02] Minimum controllable clamp pressure attainable during any Press/Pos Second Clamp Close Profile. The module expects this clamp pressure when setting its selected pressure valve to the %-output in SCC43. Pressure Maximum Control Limit [02] Maximum controllable clamp pressure attainable during any Press/Pos Second Clamp Close Profile.
Command Word/Bit Descriptions SOC – Second Clamp Open Configuration Block Word SOC Bit-mapped Control Words Bit Description SOC01 Block ID = 00010010 (Low byte). High byte reserved for the module. Do not use. SOC02 Configuration Selections SOC03 - 04 2–101 B00-B02 Selected Velocity Control Valve The module uses its algorithm to drive the following output during any Vel/Pos Second Clamp Open Profile.
2–102 Command Word/Bit Descriptions Unselected Valve Set-output Values When the module starts the Second Clamp Open Profile, it: • sets its unselected outputs to the values listed below • ignores the unselected value of the selected output • uses ramp rates SOC17 - SOC32 to ramp unselected outputs if then the module is commanded to start the Ejector Profile during this SOC Profile this SOC Profile surrenders control of the unselected valve that is the selected Ejector Profile valve the module is comm
Command Word/Bit Descriptions 2–103 SOC End of Profile Set-output Values When the module completes the Second Clamp Open Profile and OPC03-B09 is SET and SYS21-B14 is RESET, it: • sets its outputs to the values listed below • sets status bit SYS22-B11 • ignores SYS22 and these values and gives output control to the Ejector Profile if SYS21-B14 is SET • uses ramp rates SOC17 - 32 when changing outputs to these value Use these values for pulling cores if applied before starting the Third Clamp Open Profile
2–104 Command Word/Bit Descriptions Profile Tuning Constants Word Description SOC49 Proportional Gain for Pressure Control [30] SOC50 Integral Gain for Pressure Control [27] or [28] SOC51 Derivative Gain for Pressure Control [26] or [21] SOC52 Proportional Gain for Velocity Control [28] SOC53 Feed Forward Gain for Velocity Control [30] SOC54 SOC56 Open Profile Pressure Alarm Setpoint Word SOC57 Description Profile High Pressure Alarm Setpoint [02] The module compares real-time clamp pressur
Command Word/Bit Descriptions 2–105 TCC Expert Response Compensation (ERC) Percentage Word TCC05 TCC06 TCC07 Description Minimum Velocity Control ERC Percentage [31] Although error coding allows range of 00000 to 09999, the module limits it to a minimum of 01000. Minimum Pressure Control ERC Percentage [31] Although error coding allows range of 00000 to 09999, the module limits it to a minimum of 01000.
2–106 Command Word/Bit Descriptions Word TCC17 Output #1 Acceleration Ramp Rate during Profile [20] TCC25 Output #1 Deceleration Ramp Rate during Profile [20] TCC26 Output #2 Deceleration Ramp Rate during Profile [20] TCC27 Output #3 Deceleration Ramp Rate during Profile [20] TCC28 Output #4 Deceleration Ramp Rate during Profile [20] TCC29 Output #5 Deceleration Ramp Rate during Profile [20] TCC30 Output #6 Deceleration Ramp Rate during Profile [20] TCC31 Output #7 Deceleration Ramp Rate du
Command Word/Bit Descriptions 2–107 TOC Velocity Control Limits Word TCC45 TCC46 TCC47 TCC48 Description Velocity Minimum Control Limit [08] Minimum controllable clamp velocity attainable during any Vel/Pos Third Clamp Close Profile. The module expects this clamp velocity when setting its selected velocity valve to the %-output in TCC47. Velocity Maximum Control Limit [08] Maximum controllable clamp velocity attainable during any Vel/Pos Third Clamp Close Profile.
2–108 Word TOC03 - 04 Command Word/Bit Descriptions Bit Description B04-B06 Selected Pressure Control Valve The module uses its algorithm to drive the following output during any Press/Pos Third Clamp Open Profile.
Command Word/Bit Descriptions 2–109 TOC Word Description TOC13 Output #5 Set-output Value during Profile [19] TOC14 Output #6 Set-output Value during Profile [19] TOC15 Output #7 Set-output Value during Profile [19] TOC16 Output #8 Set-output Value during Profile [19] Output Ramp Rates The module uses the following ramp rates when moving its outputs between setpoints during the Third Clamp Open Profile. The module interprets a ramp rate of zero as a step function ramp (ramp disable).
2–110 Command Word/Bit Descriptions Word Description TOC37 Output #5 Set-output Value at End of Profile [19] TOC38 Output #6 Set-output Value at End of Profile [19] TOC39 Output #7 Set-output Value at End of Profile [19] TOC40 Output #8 Set-output Value at End of Profile [19] Pressure Control Limits Word TOC41 TOC42 TOC43 TOC44 Description Pressure Minimum Control Limit [02] Minimum controllable clamp pressure attainable during any Press/Pos Third Clamp Open Profile.
3 Chapter - Status Word/Bit Descriptions List of Status Blocks and Block ID Codes Status blocks report current status of molding machine operation. Status blocks are returned from the QDC module to the PLC processor by means of block transfer read (BTR) instructions in software ladder logic.
3–2 Status Word/Bit Descriptions Stored-value Words The QDC module reports actual values of machine operation obtained from sensor devices that you connect to its input terminals. The values are transferred to the PLC processor for data processing and alarm purposes. These values include positions, pressures, and velocities. Open Words These words are not used by the QDC module. We recommend leaving them unused.
Status Word/Bit Descriptions Engineering Units In the listings of status blocks, each stored-value word is followed by a bracketed [ ] 2-digit number code denoting the engineering units and range associated with the value as shown in the following table: #Code Type of Block Units and Range 01 Ram (Screw) Pressure (0000.0 to 9999.0 PSI or 000.0 to 999.9 Bar) 02 Clamp Pressure (0000.0 to 9999.0 PSI or 000.0 to 999.9 Bar) 03 Ejector Pressure (0000.0 to 9999.0 PSI or 000.0 to 999.
3–4 Status Word/Bit Descriptions Status Blocks for Reporting Ram (Screw) Position The QDC module can return any of these status blocks: Block Description IPS Injection Profile Status Block HPS Pack/Hold Profile Status Block PPS Plastication Profile Status Block PTS Process Trace Status Block RLS Inject ERC Values Status Block After you configure the QDC module with a valid MCC, the module determines if it has access to ram (screw) position data from the ram (screw) position sensor.
Status Word/Bit Descriptions CLS – Clamp and Eject ERC Values Status Block Word CLS01 CLS02 CLS03 CLS04 CLS05 - 08 3–5 CLS Bit-mapped Status Words Description Block ID = 00001001 (Low byte).
3–6 Word CLS37 CLS38 CLS39 CLS40 CLS41 CLS42 CLS43 - 64 Status Word/Bit Descriptions Description Ejector Tip Advance Segment Reserved Ejector Full Retract Segment 1 Ejector Full Retract Segment 2 Ejector Full Retract Segment 3 Reserved Open CPS – Clamp Close Profiles Status Block Word CPS01 CPS02 CPS03 CPS04 CPS05 CPS06 CPS07 Bit When this bit is latched ON: B00 B01 B02 B03 B04 B05 B06 B07 B08 B09 B10 B11-B15 CPS08 When this bit is latched ON: B00 B01 B02 B03 Bit-mapped Status Words Description Block
Status Word/Bit Descriptions 3–7 CPS Word Bit B04 B05 B06 B07 B08 B09 B10 B11-B15 Description Segment 5 (Second Clamp Close) Segment 6 (Second Clamp Close) Segment 7 (Third Clamp Close) Segment 8 (Third Clamp Close) Segment 9 (Third Clamp Close) Segment 1 (Clamp Low Pressure Close) Segment 2 (Clamp Low Pressure Close) Open First Clamp Close Profile Actuals Word CPS09 Description Actual Segment 1 Velocity [07] or [08] Average clamp velocity during last Segment 1.
3–8 Status Word/Bit Descriptions Third Clamp Close Profile Actuals Word CPS27 Description Actual Segment 7 Velocity [07] or [08] Average clamp velocity during last Segment 7. If CPC03-B14 is RESET, the module reports this average in percent velocity. If CPC03-B14 is SET, it reports it in in.(mm)/s. CPS28 CPS29 CPS30 Actual Segment 7 Pressure [02] Average clamp pressure during last Segment 7. Actual Segment 7 Execution Time [21] Time required for last Segment 7.
Status Word/Bit Descriptions 3–9 EPS Close Profile Execution Times Word CPS57 CPS58 CPS59 CPS60 CPS61 - 64 Description First Clamp Close Profile Execution Time [21] Total time required for last profile. Second Clamp Close Profile Execution Time [21] Total time required for last profile. Third Clamp Close Profile Execution Time [21] Total time required for last profile. Clamp Low Pressure Close Profile Execution Time [21] Total time required for last profile.
3–10 Word Status Word/Bit Descriptions Bit B06 B07 B08 B09 B10 B11-B15 Description Tip Advance Segment Open Full Retract Segment 1 Full Retract Segment 2 Full Retract Segment 3 Open Ejector Profile Actuals Word EPS09 Description Actual Full Advance Segment 1 Velocity [09] or [10] Average ejector velocity during last Full Advance Segment 1. If EPC03-B14 is RESET, the module reports this average in percent velocity. If EPC03-B14 is SET, it reports it in in.(mm)/s.
Status Word/Bit Descriptions 3–11 HPS Ejector Profile Maximum Pressure Word Description EPS53 Maximum Pressure During Ejector Profile [03] Maximum instantaneous ejector pressure during last profile. EPS54 - 56 Open Ejector Profile Execution Time Word Description EPS57 Ejector Profile Execution Time [21] Total time required for last profile.
3–12 Status Word/Bit Descriptions Word HPS08 Bit When this bit is latched ON: B00 B01 B02 B03 B04 B05-B07 When this bit is latched ON: B08 B09 B10 B11 B12 B13-B15 Description CV Low Limit Alarms For Pack Phase The module latches each bit when executing the subject profile segment in closed loop, and drives its algorithm CV to minimum (0%) in an attempt to control the profile setpoint.
Status Word/Bit Descriptions 3–13 HPS Hold Profile Actuals Word HPS26 HPS27 HPS28 HPS29 HPS30 HPS31 HPS32 HPS33 HPS34 HPS35 HPS36 HPS37 HPS38 HPS39 HPS40 HPS41 - 50 Description Actual Hold Segment 1 Cavity Pressure [04] Average cavity pressure during last Segment 1. Actual Hold Segment 1 Ram (Screw) Pressure [01] Average ram (screw) pressure during last Segment 1. Actual Hold End of Segment 1 Position [12] Ram (Screw) position at completion of last Segment 1.
3–14 Status Word/Bit Descriptions IPS – Injection Profile Status Block Word IPS01 IPS02 IPS03 IPS04 IPS05 Bit This bit is latched ON: B00 B01 B02 B03 B04 B05 B06 B07 B08 B09 B10 B11-B15 IPS06 B00 Bit-mapped Status Words Description Block ID = 00000011 (Low byte).
Status Word/Bit Descriptions 3–15 IPS Word Bit B06 B07 B08 B09 B10 B11-B15 IPS08 When this bit is latched ON: B00 B01 B02 B03 B04 B05 B06 B07 B08 B09 B10 B11-B15 Description Segment 7 Segment 8 Segment 9 Segment 10 Segment 11 Open CV Low Limit Alarms The module latches each bit when executing the subject profile segment in closed loop, and drives its algorithm CV to minimum (0%) in an attempt to control the profile setpoint.
3–16 Status Word/Bit Descriptions Word IPS23 IPS24 IPS25 Description Actual Segment 4 Execution Time [21] Time required for last Segment 4. Actual End of Segment 4 Position [12] Ram (Screw) position at completion of last Segment 4. Actual Segment 5 Velocity [05] or [06] Average ram (screw) velocity during last Segment 5. If IPC03-B14 is RESET, the module reports this average in percent velocity. If IPC03-B14 is SET, it reports it in in.(mm)/s.
Status Word/Bit Descriptions 3–17 OPS Injection Transition Actuals Word IPS61 IPS62 IPS63 IPS64 Description Actual Time to Transition [21] Total time required for last Injection Profile. Actual Ram (Screw) Position at Transition [12] Instantaneous ram (screw) position at completion of last Injection Profile. Actual Ram (Screw) Pressure at Transition [01] Instantaneous ram (screw) pressure at completion of last Injection Profile.
3–18 Word Status Word/Bit Descriptions Bit B07 B08 B09 B10 B11-B15 Description Segment 8 (Third Clamp Open) Segment 9 (Third Clamp Open) Segment 1 (Clamp Open Slow) Segment 2 (Clamp Open Slow) Open First Clamp Open Profile Actuals Word OPS09 Description Actual Segment 1 Velocity [07] or [08] Average clamp velocity during last Segment 1. If OPC03-B14 is RESET, the module reports this average in percent velocity. If OPC03-B14 is SET, it reports it in in.(mm)/s.
Status Word/Bit Descriptions 3–19 OPS Third Clamp Open Profile Actuals Word OPS27 OPS28 OPS29 OPS30 OPS31 OPS32 OPS33 OPS34 OPS35 Description Actual Segment 7 Velocity [07] or [08] Average clamp velocity during last Segment 7. If OPC03-B14 is RESET, the module reports this average in percent velocity. If OPC03-B14 is SET, it reports it in in.(mm)/s. Actual Segment 7 Pressure [02] Average clamp pressure during last Segment 7. Actual Segment 7 Execution Time [21] Time required for last Segment 7.
3–20 Status Word/Bit Descriptions Open Profile Execution Times Word OPS57 OPS58 OPS59 OPS60 OPS61 - 64 Description First Clamp Open Profile Execution Time [21] Total time required for last profile. Second Clamp Open Profile Execution Time [21] Total time required for last profile. Third Clamp Open Profile Execution Time [21] Total time required for last profile. Clamp Open Slow Profile Execution Time [21] Total time required for last profile.
Status Word/Bit Descriptions 3–21 PPS Word Bit B06 B07 B08 B09 B10 B11-B15 Description Segment 7 Segment 8 Segment 9 Segment 10 Segment 11 Open Plastication Profile Actuals Word PPS09 PPS10 PPS11 PPS12 PPS13 PPS14 PPS15 PPS16 PPS17 PPS18 PPS19 PPS20 PPS21 PPS22 PPS23 PPS24 PPS25 PPS26 PPS27 PPS28 PPS29 PPS30 PPS31 PPS32 PPS33 PPS34 PPS35 PPS36 PPS37 PPS38 PPS39 PPS40 PPS41 PPS42 PPS43 PPS44 PPS45 PPS46 Description Actual Segment 1 RPM [25] Average RPM during last Segment 1.
3–22 Word PPS47 PPS48 PPS49 PPS50 PPS51 PPS52 Status Word/Bit Descriptions Description Actual Segment 10 Execution Time [21] Time required for last Segment 10. Actual End of Segment 10 Position [12] Ram (Screw) position at completion of last Segment 10. Actual Segment 11 RPM [25] Average RPM during last Segment 11. Actual Segment 11 Pressure [01] Average ram (screw) pressure during last Segment 11. Actual Segment 11 Execution Time [21] Time required for last Segment 11.
Status Word/Bit Descriptions 3–23 PTS Word Bit Description B03 Block contains trace #2 data B04 Block contains trace #3 data B05 Block contains trace #4 data B06 - B14 Open B15 Block contains phase/segment start information PTS06 Trace data block number B00 Block contains trace data points 1 to 50 B01 Block contains trace data points 51 to 100 B02 Block contains trace data points 101 to 150 B03 Block contains trace data points 151 to 200 B04 Block contains trace data points 201 to 2
3–24 Word Status Word/Bit Descriptions Bit Description PTS40 Plastication Segment 4 starting data point PTS41 Plastication Segment 5 starting data point PTS42 Plastication Segment 6 starting data point PTS43 Plastication Segment 7 starting data point PTS44 Plastication Segment 8 starting data point PTS45 Plastication Segment 9 starting data point PTS46 Plastication Segment 10 starting data point PTS47 Plastication Segment 11 starting data point PTS48 Post-decompress starting data point
Status Word/Bit Descriptions 3–25 RLS Hold Profile ERC Actuals Word RLS25 RLS26 RLS27 RLS28 RLS29 Description Hold Segment 1 Hold Segment 2 Hold Segment 3 Hold Segment 4 Hold Segment 5 Plastication Profile ERC Actuals Word RLS30 RLS31 RLS32 RLS33 RLS34 RLS35 RLS36 RLS37 RLS38 RLS39 RLS40 RLS41 - 64 Description Plastication Segment 1 Plastication Segment 2 Plastication Segment 3 Plastication Segment 4 Plastication Segment 5 Plastication Segment 6 Plastication Segment 7 Plastication Segment 8 Plasticatio
3–26 Status Word/Bit Descriptions Word Bit SYS02 Description Profile Execution Status The module sets each bit, SYS02 - B00 through B14 when: S it completes the profile or movement, or S it receives a new action execution command that terminates the profile or movement The module resets each bit, SYS02 - B00 through B14 when: S it starts the profile or movement, or S it receives a valid DYC with DYC03-B10 SET B00 B01 B02 B03 B04 B05 B06 B07 B08 B09 B10 B11 B12 B13 B14 B15 = 0 Normal = 1 First Clamp
Status Word/Bit Descriptions 3–27 SYS Word Bit SYS03 Description Miscellaneous Status B00 B01 B02 = 0 Normal = 1 Clamp in Mold Protection Zone If bit patterns in MCC02 and MCC03 indicate that the module is connected to a clamp position transducer, the module sets this bit when clamp position is equal to or less than the Start Clamp Low Pressure Close position (CPC61).
3–28 Status Word/Bit Descriptions Word Bit Description SYS03 B09 = 0 Normal = 1 Open Dwell Timer Timing If bit patterns in MCC02 and MCC03 indicate that the module is connected to a clamp position transducer, the module sets this bit when the internal Mold Open Dwell Timer is timing and the accumulated Mold Open Dwell Time (SYS59) is less than Mold Open Dwell Timer preset (OPC63).
Status Word/Bit Descriptions 3–29 SYS Word Bit SYS04 Description Watchdog Time-Out Status B00 = 0 Normal = 1 First Clamp Close Profile Watchdog Time-Out The module sets this bit when the time required for the profile equals or exceeds the Watchdog Timer preset (FCC08).
3–30 Status Word/Bit Descriptions Word Bit Description SYS04 B11 = 0 Normal = 1 Second Clamp Open Profile Watchdog Time-Out The module sets this bit when the time required for the profile equals or exceeds the Watchdog Timer preset (SOC08). The module resets this bit when: S it completes the profile, or S it receives a new action execution command that terminates the profile The module does not leave this bit set when holding its outputs to SOC33 - SOC40 at completion of this profile.
Status Word/Bit Descriptions 3–31 SYS Word Bit Description B08 = 0 Normal = 1 High Screw Rotate Jog RPM The module sets this bit when responding to command DYC01-B09 = 1 and real-time screw RPM equals or exceeds JGC05. = 0 Normal = 1 High Ram (Screw) Jog Pressure The module sets this bit when responding to command DYC01-B10 = 1 or DYC01-B11 = 1 and real-time ram (screw) pressure equals or exceeds JGC06.
3–32 Status Word/Bit Descriptions Word Bit Description SYS06 B08 = 0 Normal = 1 Post-decompress Movement High Ram (Screw) Pressure The module sets this bit when real-time ram (screw) pressure equals or exceeds PSC57. B09 = 0 Normal = 1 First Clamp Open Profile High Clamp Pressure The module sets this bit when real-time clamp pressure equals or exceeds FOC57.
Status Word/Bit Descriptions 3–33 SYS Word Bit Description B07 = 0 Normal = 1 Clamp Open Profile Overtravel into Open Slow Zone The module sets this bit during one of the first three Clamp Open Profiles when real-time clamp position equals or exceeds OPC61. The module resets this bit on next false-to-true transition of an action execution bit in DYC01 or DYC02. Reserved for the module. Do not use. B08-B15 SYS08 Alarm Status for Loss of Input Sensor (Real Time).
3–34 Status Word/Bit Descriptions Bit Word SYS09 Description High Pressure Alarm Status (Latched) The module latches alarm bits on each false-to-true transition of the corresponding real-time alarm bit in SYS05. The module unlatches all 16 bits when it receives a false- to-true transition of DYC03-B09. You can inhibit each bit by setting its associated alarm setpoint to zero.
Status Word/Bit Descriptions 3–35 SYS Word Bit Description B02 Clamp Overtravel on Close B03 Clamp Overtravel on Open When this bit is latched ON: B04 the module detected this alarm: B05 Ejector Overtravel on Advance B06 Clamp Close Profile Overtravel into Mold Protection Zone B07 Clamp Open Profile Overtravel into Open Slow Zone B08-B15 Reserved for the module. Do not use.
3–36 Status Word/Bit Descriptions Bit Word SYS13 B02 Description = 0 Normal = 1 Second Clamp Close Profile Command Error The module latches this bit when both of the following are true: S DYC02-B01 is SET S SYS15-B06 is RESET The module unlatches this bit when it decodes a valid Dynamic Command Block with any SET action execution bit other than DYC02-B01.
Status Word/Bit Descriptions 3–37 SYS Word Bit B09 Description = 0 Normal = 1 Plastication Profile Command Error The module latches this bit at completion of the Hold Profile if all of the following are true: S HPC03-B08 is RESET S SYS15-B12 is RESET S HPC03-B09 is RESET S SYS15-B14 is RESET The module also latches this bit at completion of the Pre-decompression Movement if both of the following are true: S HPC03-B09 is RESET S SYS15-B14 is RESET The module also latches this bit if all of the following
3–38 Status Word/Bit Descriptions Word SYS13 Bit B12 B13 B14 B15 SYS14 B00 B01 Description = 0 Normal = 1 Second Clamp Open Profile Command Error The module latches this bit when both of the following are true: S DYC02-B11 is SET S SYS16-B04 is RESET Module unlatches this bit when it decodes a valid DYC Block with any SET action execution bit other than DYC02-B11.
Status Word/Bit Descriptions 3–39 SYS Word Bit Description B04 = 0 Normal = 1 Pack/Hold Command Block Rejected The module latches this bit when it receives a PKC, HDC, HPC, or PRC for decode and any one of SYS21-B05 SYS21-B07 is SET. The module unlatches this bit when it receives a PKC, HDC, HPC, or PRC for decode and all of SYS21-B05 SYS21-B07 are RESET.
3–40 Status Word/Bit Descriptions Bit Word SYS15 When this bit is latched ON: B00 Description Status of On-board Command Blocks The module latches bits individually when it successfully decodes the referenced command block and places new data into operational memory. The module does not latch any bit associated with an unrecognizable command block.
Status Word/Bit Descriptions 3–41 SYS Word SYS17 Bit Description Status of Last Successful Decode When this bit is latched ON: B00 B01 B02 B03 B04 B05 B06 B07 B08 B09 B10 B11 B12 B13 B14 B15 SYS18 The module latches one of the bits in SYS17 and SYS18 (while unlatching all others) when it successfully decodes the referenced command block and places the new data into operational memory. The module does not latch any bit associated with an unrecognizable command block.
3–42 Status Word/Bit Descriptions Word Bit SYS19 Description Programming-error Alarms The module latches bits when it attempts to decode a newly received copy of the subject command block and is forced to discard the data due to the presence of a programming error in the newly received block. The module does not latch any bit associated with an unrecognizable command block.
Status Word/Bit Descriptions 3–43 SYS Word Bit SYS21 Description Status of Profile Execution B00 = 0 Normal = 1 First Clamp Close Profile in Progress The module sets this bit when it starts the profile. The module resets this bit when: S it completes the profile, or S it receives a new action execution command that terminates the profile Module does not leave this bit set when holding outputs to FCC33 - 40 at completion of the First Clamp Close profile.
3–44 Status Word/Bit Descriptions Word SYS21 Bit B08 Description = 0 Normal = 1 Plastication Profile in Progress The module sets this bit when it starts the profile. The module resets this bit when: S it completes the profile, or S it receives a new action execution command that terminates the profile Module does not leave this bit set when holding outputs to PLC33 - 40 at completion of the plastication profile.
Status Word/Bit Descriptions 3–45 SYS Word Bit SYS22 Description Status of End of Profile Set-Output Execution B00 B01 B02 B03 B04 B05 B06 B07 B08 B09 B10 B11 B12 B13 B14 = 0 Normal = 1 End of First Clamp Close Profile Set-Output in Progress The module sets this bit when holding its outputs to FCC33 - FCC40 after completion of the profile. The module resets this bit when it receives any new action execution command bit.
3–46 Status Word/Bit Descriptions Word Bit B15 Description = 0 Normal = 1 End of Ejector Retract Set-Output in Progress The module sets this bit when holding its outputs to ERC33 - ERC40 after completion of an ejector retract stroke. The module resets this bit when it receives any new action execution command bit, or when commanded to continue the ejector profile by DYC03-B15 = 1. SYS23 Double command error. You can determine from DYC01 which bits were set or downloaded at the same time.
Status Word/Bit Descriptions 3–47 SYS Cycle Maximum Pressures Word SYS49 Description Maximum Ram (Screw) Pressure During Last Cycle [01] If bit patterns in MCC02 and MCC03 indicate that the module is connected to a ram (screw) pressure transducer but not a clamp position transducer, the module reports the highest ram (screw) pressure it detected since the last F-to-T transition of DYC02-B04.
3–48 Status Word/Bit Descriptions Process Times Word SYS57 SYS58 SYS59 SYS60 Description Accumulated Tonnage Time [21] If bit patterns in MCC02 and MCC03 indicate that the module is connected to a clamp pressure transducer, the module: S clears this word and starts tonnage watchdog timer when it completes Clamp LPC Profile and sets its outputs to LPC33 - 40 S stops timer when it sets master status bit SYS03-B02 and reports accumulated value of timer (99.
Chapter 4 Programming Error Codes Programming error codes indicate that you entered invalid data in a command block. This chapter lists programming error codes for all command blocks.
4–2 Programming Error Codes How to Read Error Codes You read error codes on your programming terminal by examining system status words in the PLC data table: • SYS61 = ID of the block that contains the error • SYS62 = error code You can interpret most error codes by memorizing 9 basic types and knowing how the codes are organized.
Programming Error Codes ID = 1 4–3 MCC – Module Configuration Command Block Error Code Description 0211 MCC11 is out of range. MCC11 must be within: 00000 ≤ MCC11 ≤ 01000 (0 to 10 V dc sensor) 00100 ≤ MCC11 ≤ 00500 (1 to 5 V dc sensor) 00400 ≤ MCC11 ≤ 02000 (4 to 20 mA dc sensor) MCC12 is out of range. MCC12 must be within: 00000 ≤ MCC12 ≤ 01000 (0 to 10 V dc sensor) 00100 ≤ MCC12 ≤ 00500 (1 to 5 V dc sensor) 00400 ≤ MCC12 ≤ 02000 (4 to 20 mA dc sensor) 0212 ID = 1 0215 MCC15 is out of range.
4–4 Programming Error Codes Error Code Description 0248 MCC48 is out of range. MCC48 must be within: 00000 ≤ MCC48 ≤ 01000 (0 to 10 V dc sensor) 00100 ≤ MCC48 ≤ 00500 (1 to 5 V dc sensor) 00400 ≤ MCC48 ≤ 02000 (4 to 20 mA dc sensor) 0250 MCC50 is out of range. Valid range is 00000 ≤ MCC50 ≤ 00099 MCC53 is out of range. MCC53 must be within: 00000 ≤ MCC53 ≤ 01000 (0 to 10 V dc sensor) 00100 ≤ MCC53 ≤ 00500 (1 to 5 V dc sensor) 00400 ≤ MCC53 ≤ 02000 (4 to 20 mA dc sensor) MCC54 is out of range.
Programming Error Codes Error Code Description 0432 MCC32 is out of range. Valid range is MCC31 < MCC32 ≤ 09999 0435 MCC35 is out of range. If non-zero, MCC35 must be within MCC31 < MCC35 ≤ MCC32 0437 MCC37 is out of range. Valid range is 00000 ≤ MCC37 < MCC38 0438 MCC38 is out of range. Valid range is MCC37 < MCC38 ≤ 09999 Your non-zero entry for MCC41 is out of range.
4–6 Programming Error Codes ID = 2 Publication 1771-6.5.88 – July 1997 Error Code Description 0943 MCC43 is too large. if: MCC41 and MCC42 are both non-zero MCC41 is zero and MCC42 is non-zero MCC41 is non-zero and MCC42 is zero ID = 1 then: MCC43 must be within MCC41 + MCC43 < MCC42 – MCC43 MCC43 must be within MCC37 + MCC43 < MCC42 – MCC43 MCC43 must be within MCC41 + MCC43 < MCC38 – MCC43 JGC – Jog Configuration Block Error Code Description 0209 JGC09 is out of range.
Programming Error Codes Error Code Description 0244 JGC44 is out of range. Valid range is 00000 ≤ JGC44 ≤ 09999 0245 JGC45 is out of range. Valid range is 00000 ≤ JGC45 ≤ 09999 0246 JGC46 is out of range. Valid range is 00000 ≤ JGC46 ≤ 09999 0247 JGC47 is out of range. Valid range is 00000 ≤ JGC47 ≤ 09999 0248 JGC48 is out of range. Valid range is 00000 ≤ JGC48 ≤ 09999 0249 JGC49 is out of range. Valid range is 00000 ≤ JGC49 ≤ 09999 0250 JGC50 is out of range.
4–8 Programming Error Codes Error Code Description 0220 FCC20 is out of range. Valid range is 00000 ≤ FCC20 ≤ 09999 0221 FCC21 is out of range. Valid range is 00000 ≤ FCC21 ≤ 09999 0222 FCC22 is out of range. Valid range is 00000 ≤ FCC22 ≤ 09999 0223 FCC23 is out of range. Valid range is 00000 ≤ FCC23 ≤ 09999 0224 FCC24 is out of range. Valid range is 00000 ≤ FCC24 ≤ 09999 0225 FCC25 is out of range. Valid range is 00000 ≤ FCC25 ≤ 09999 0226 FCC26 is out of range.
Programming Error Codes ID = 4 4–9 SCC – Second Clamp Close Configuration Block Error Code Description 0205 SCC05 is out of range. Valid range is 00000 ≤ SCC05 ≤ 09999 0206 SCC06 is out of range. Valid range is 00000 ≤ SCC06 ≤ 09999 0208 SCC08 is out of range. Valid range is 00000 ≤ SCC08 ≤ 09999 0209 SCC09 is out of range. Valid range is 00000 ≤ SCC09 ≤ 09999 0210 SCC10 is out of range. Valid range is 00000 ≤ SCC10 ≤ 09999 0211 SCC11 is out of range.
4–10 Programming Error Codes Error Code Description 0253 SCC53 is out of range. Valid range is 00000 ≤ SCC53 ≤ 09999 0343 SCC43 is equal to SCC44. They must not be equal. 0347 SCC47 is equal to SCC48. These must not be equal. 0441 SCC41 is out of range. Valid range is 00000 ≤ SCC41 < SCC42 0442 SCC42 is out of range. Valid range is SCC41 < SCC42 ≤ 09999 0445 SCC45 is out of range. Valid range is 00000 ≤ SCC45 < SCC46 0446 SCC46 is out of range.
Programming Error Codes Error Code Description 0236 TCC36 is out of range. Valid range is 00000 ≤ TCC36 ≤ 09999 0237 TCC37 is out of range. Valid range is 00000 ≤ TCC37 ≤ 09999 0238 TCC38 is out of range. Valid range is 00000 ≤ TCC38 ≤ 09999 0239 TCC39 is out of range. Valid range is 00000 ≤ TCC39 ≤ 09999 0240 TCC40 is out of range. Valid range is 00000 ≤ TCC40 ≤ 09999 0243 TCC43 is out of range. Valid range is 00000 ≤ TCC43 ≤ 09999 0244 TCC44 is out of range.
4–12 Programming Error Codes Error Code Description 0223 LPC23 is out of range. Valid range is 00000 ≤ LPC23 ≤ 09999 0224 LPC24 is out of range. Valid range is 00000 ≤ LPC24 ≤ 09999 0225 LPC25 is out of range. Valid range is 00000 ≤ LPC25 ≤ 09999 0226 LPC26 is out of range. Valid range is 00000 ≤ LPC26 ≤ 09999 0227 LPC27 is out of range. Valid range is 00000 ≤ LPC27 ≤ 09999 0228 LPC28 is out of range. Valid range is 00000 ≤ LPC28 ≤ 09999 0229 LPC29 is out of range.
Programming Error Codes 4–13 Error Code Description 0230 CPC30 is out of range. When CPC03-B14 = 0, CPC30 must be within 00000 ≤ CPC30 ≤ 09999 CPC33 is out of range. When CPC03-B14 = 0, CPC33 must be within 00000 ≤ CPC33 ≤ 09999 CPC09 is out of range. When CPC03-B14 = 1, a non-zero entry for CPC09 must be within FCC45 ≤ CPC09 ≤ FCC46 0233 0409 ID = 7 0410 CPC10 is out of range. If non-zero, CPC10 must be within FCC41 ≤ CPC10 ≤ FCC42 0411 CPC11 is out of range.
4–14 Programming Error Codes Error Code Description 0420 CPC20 is out of range. if: 0421 then: MCC27 and MCC28 are both non-zero CPC20 must be within 00000 ≤ CPC20 ≤ MCC28 – MCC27 MCC27 is non-zero and MCC28 is zero CPC20 must be within 00000 ≤ CPC20 ≤ MCC24 – MCC27. MCC27 is zero and MCC28 is non-zero CPC20 must be within 00000 ≤ CPC20 ≤ MCC28 – MCC23 MCC27 and MCC28 CPC20 must be within 00000 ≤ CPC20 ≤ MCC24 – MCC23 are both zero CPC21 is out of range.
Programming Error Codes Error Code Description 0432 CPC32 is out of range. if: 0433 4–15 ID = 7 then: MCC27 and MCC28 are both non-zero CPC32 must be within 00000 ≤ CPC32 ≤ MCC28 – MCC27 MCC27 is non-zero and MCC28 is zero CPC32 must be within 00000 ≤ CPC32 ≤ MCC24 – MCC27. MCC27 is zero and MCC28 is non-zero CPC32 must be within 00000 ≤ CPC32 ≤ MCC28 – MCC23. MCC27 and MCC28 CPC32 must be within 00000 ≤ CPC32 ≤ MCC24 – MCC23 are both zero CPC33 is out of range.
4–16 Programming Error Codes Error Code Description 0503 Your selection to bridge the First Clamp Close Profile directly into the Second Clamp Close Profile, and set-output upon conclusion of the Second Clamp Close Profile (CPC03-B08 = 0 and CPC03-B09 = 1) is invalid because the QDC module does not have a valid SCC on-board (SYS15-B03 = 0).
Programming Error Codes Error Code Description 0813 CPC13 must be 00000 when CPC11 = 00000. 0814 CPC14 must be 00000 when CPC11 = 00000. 0815 CPC15 must be 00000 when CPC14 = 00000. 0816 CPC16 must be 00000 when CPC14 = 00000. 0817 CPC17 must be 00000 when CPC14 = 00000. 0821 CPC21 must be 00000 when CPC20 = 00000. 0822 CPC22 must be 00000 when CPC20 = 00000. 0823 CPC23 must be 00000 when CPC20 = 00000. 0824 CPC24 must be 00000 when CPC23 = 00000.
4–18 Programming Error Codes Error Code Description 0216 INC16 is out of range. Valid range is 00000 ≤ INC16 ≤ 09999 0217 INC17 is out of range. Valid range is 00000 ≤ INC17 ≤ 09999 0218 INC18 is out of range. Valid range is 00000 ≤ INC18 ≤ 09999 0219 INC19 is out of range. Valid range is 00000 ≤ INC19 ≤ 09999 0220 INC20 is out of range. Valid range is 00000 ≤ INC20 ≤ 09999 0221 INC21 is out of range. Valid range is 00000 ≤ INC21 ≤ 09999 0222 INC22 is out of range.
Programming Error Codes Error Code Description 0212 IPC12 is out of range. Valid range is 00000 ≤ IPC12 ≤ 09999 0213 IPC13 is out of range. When IPC03-B01 = 0, IPC13 must be within 00000 ≤ IPC13 ≤ 09999 0216 IPC16 is out of range. Valid range is 00000 ≤ IPC16 ≤ 09999 0217 IPC17 is out of range. When IPC03-B01 = 0, IPC17 must be within 00000 ≤ IPC17 ≤ 09999 0220 IPC20 is out of range. Valid range is 00000 ≤ IPC20 ≤ 09999 0221 IPC21 is out of range.
4–20 Programming Error Codes Error Code Description 0415 IPC15 is out of range. if: 0417 0418 0419 0421 0422 0423 0425 0426 0427 Publication 1771-6.5.88 – July 1997 ID = 9 then: MCC13 and MCC14 are both non-zero IPC15 must be within 00000 ≤ IPC15 ≤ MCC14 – MCC13 MCC13 is non-zero and MCC14 is zero IPC15 must be within 00000 ≤ IPC15 ≤ MCC10 – MCC13.
Programming Error Codes Error Code Description 0429 IPC29 is out of range. When IPC03-B14 = 1, a non-zero IPC29 must be within INC45 ≤ IPC29 ≤ INC46 IPC30 is out of range. If non-zero, IPC30 must be within INC41 ≤ IPC30 ≤ INC42 IPC31 is out of range. if: then: 0430 0431 0433 0434 0435 0437 0438 0439 0441 0442 4–21 ID = 9 MCC13 and MCC14 are both non-zero IPC31 must be within 00000 ≤ IPC31 ≤ MCC14 – MCC13 MCC13 is non-zero and MCC14 is zero IPC31 must be within 00000 ≤ IPC31 ≤ MCC10 – MCC13.
4–22 Programming Error Codes Error Code Description 0443 IPC43 is out of range. if: 0445 0446 0447 0449 0450 0451 0452 0457 ID = 9 then: MCC13 and MCC14 are both non-zero IPC43 must be within 00000 ≤ IPC43 ≤ MCC14 – MCC13 MCC13 is non-zero and MCC14 is zero IPC43 must be within 00000 ≤ IPC43 ≤ MCC10 – MCC13. MCC13 is zero and MCC14 is non-zero IPC43 must be within 00000 ≤ IPC43 ≤ MCC14 – MCC09.
Programming Error Codes Error Code Description 0461 Your non-zero entry for IPC61 is out of range. if: then: 0462 0463 0464 0503 0504 4–23 ID = 9 MCC13 and MCC14 are both non-zero IPC61 must be within 00000 ≤ IPC61 ≤ MCC14 – MCC13 MCC13 is non-zero and MCC14 is zero IPC61 must be within 00000 ≤ IPC61 ≤ MCC10 – MCC13. MCC13 is zero and MCC14 is non-zero .
4–24 Programming Error Codes Error Code Description 0727 IPC27 cannot be 00000 because it conflicts with one of: ID = 9 IPC29 C 9 > 00000 when IPC03-B01 C03 0 = 0 0728 0731 IPC30 > 00000 when IPC03-B01 = 1 IPC28 cannot be 00000 when IPC30 > 00000. IPC31 cannot be 00000 because it conflicts with one of: IPC33 C33 > 00000 when IPC03-B01 C03 0 = 0 0732 0735 IPC34 > 00000 when IPC03-B01 = 1 IPC32 cannot be 00000 when IPC34 > 00000.
Programming Error Codes Error Code Description 0960 Your entry combination as follows is illegal: IPC60 = IPC61 = IPC62 = IPC63 = 00000 1015 IPC15 is not in decreasing positional order. If non-zero, IPC15 must be less than IPC11. IPC19 is not in decreasing positional order. If non-zero, IPC19 must be less than IPC15. IPC23 is not in decreasing positional order. If non-zero, IPC23 must be less than IPC19. IPC27 is not in decreasing positional order. If non-zero, IPC27 must be less than IPC23.
4–26 Programming Error Codes Error Code Description 0243 PKC43 is out of range. Valid range is 00000 ≤ PKC43 ≤ 09999 0244 PKC44 is out of range. Valid range is 00000 ≤ PKC44 ≤ 09999 0247 PKC47 is out of range. Valid range is 00000 ≤ PKC47 ≤ 09999 0248 PKC48 is out of range. Valid range is 00000 ≤ PKC48 ≤ 09999 0249 PKC49 is out of range. Valid range is 00000 ≤ PKC49 ≤ 09999 0250 PKC50 is out of range. Valid range is 00000 ≤ PKC50 ≤ 09999 0251 PKC51 is out of range.
Programming Error Codes 4–27 Error Code Description 0225 HDC25 is out of range. Valid range is 00000 ≤ HDC25 ≤ 09999 0226 HDC26 is out of range. Valid range is 00000 ≤ HDC26 ≤ 09999 0227 HDC27 is out of range. Valid range is 00000 ≤ HDC27 ≤ 09999 0228 HDC28 is out of range. Valid range is 00000 ≤ HDC28 ≤ 09999 0229 HDC29 is out of range. Valid range is 00000 ≤ HDC29 ≤ 09999 0230 HDC30 is out of range. Valid range is 00000 ≤ HDC30 ≤ 09999 0231 HDC31 is out of range.
4–28 Programming Error Codes ID = 12 HPC – Pack/Hold Profile Block Error Code Description 0211 HPC11 is out of range. Valid range is 00000 ≤ HPC11 ≤ 09999 0214 HPC14 is out of range. Valid range is 00000 ≤ HPC14 ≤ 09999 0217 HPC17 is out of range. Valid range is 00000 ≤ HPC17 ≤ 09999 0220 HPC20 is out of range. Valid range is 00000 ≤ HPC20 ≤ 09999 0223 HPC23 is out of range. Valid range is 00000 ≤ HPC23 ≤ 09999 0228 HPC28 is out of range.
Programming Error Codes Error Code Description 0438 HPC38 is out of range. If non-zero, HPC38 must be within HDC45 ≤ HPC38 ≤ HDC46 HPC39 is out of range. If non-zero, HPC39 must be within HDC41 ≤ HPC39 ≤ HDC42 0439 4–29 ID = 12 0441 HPC41 is out of range. Valid range is 00000 ≤ HPC41 ≤ HDC46 0442 HPC42 is out of range.
4–30 Programming Error Codes ID = 13 Publication 1771-6.5.88 – July 1997 Error Code Description 0810 HPC10 must be 00000 when HPC11 = 00000. 0812 HPC12 must be 00000 when HPC14 = 00000. 0813 HPC13 must be 00000 when HPC14 = 00000. 0815 HPC15 must be 00000 when HPC17 = 00000. 0816 HPC16 must be 00000 when HPC17 = 00000. 0818 HPC18 must be 00000 when HPC20 = 00000. 0819 HPC19 must be 00000 when HPC20 = 00000. 0821 HPC21 must be 00000 when HPC23 = 00000.
Programming Error Codes Error Code Description 0233 PRC33 is out of range. Valid range is 00000 ≤ PRC33 ≤ 09999 0234 PRC34 is out of range. Valid range is 00000 ≤ PRC34 ≤ 09999 0235 PRC35 is out of range. Valid range is 00000 ≤ PRC35 ≤ 09999 0236 PRC36 is out of range. Valid range is 00000 ≤ PRC36 ≤ 09999 0237 PRC37 is out of range. Valid range is 00000 ≤ PRC37 ≤ 09999 0238 PRC38 is out of range. Valid range is 00000 ≤ PRC38 ≤ 09999 0239 PRC39 is out of range.
4–32 Programming Error Codes Error Code Description 0222 PLC22 is out of range. Valid range is 00000 ≤ PLC22 ≤ 09999 0223 PLC23 is out of range. Valid range is 00000 ≤ PLC23 ≤ 09999 0224 PLC24 is out of range. Valid range is 00000 ≤ PLC24 ≤ 09999 0225 PLC25 is out of range. Valid range is 00000 ≤ PLC25 ≤ 09999 0226 PLC26 is out of range. Valid range is 00000 ≤ PLC26 ≤ 09999 0227 PLC27 is out of range. Valid range is 00000 ≤ PLC27 ≤ 09999 0228 PLC28 is out of range.
Programming Error Codes ID = 15 4–33 PPC – Plastication Profile Block Error Code Description 0209 PPC09 is out of range. Valid range is 00000 ≤ PPC09 ≤ 09999 0212 PPC12 is out of range. Valid range is 00000 ≤ PPC12 ≤ 09999 0213 PPC13 is out of range. Valid range is 00000 ≤ PPC13 ≤ 09999 0216 PPC16 is out of range. Valid range is 00000 ≤ PPC16 ≤ 09999 0217 PPC17 is out of range. Valid range is 00000 ≤ PPC17 ≤ 09999 0220 PPC20 is out of range.
4–34 Programming Error Codes Error Code Description 0419 PPC19 is out of range. if: 0422 0423 0426 0427 0430 0431 0434 Publication 1771-6.5.88 – July 1997 ID = 15 then: MCC13 and MCC14 are both non-zero PPC19 must be within 00000 ≤ PPC19 ≤ MCC14 – MCC13 MCC13 is non-zero and MCC14 is zero PPC19 must be within 00000 ≤ PPC19 ≤ MCC10 – MCC13. MCC13 is zero and MCC14 is non-zero PPC19 must be within 00000 ≤ PPC19 ≤ MCC14 – MCC09.
Programming Error Codes Error Code Description 0435 PPC35 is out of range. if: 0438 0439 0442 0443 0446 0447 0450 0452 4–35 ID = 15 then: MCC13 and MCC14 are both non-zero PPC35 must be within 00000 ≤ PPC35 ≤ MCC14 – MCC13 MCC13 is non-zero and MCC14 is zero PPC35 must be within 00000 ≤ PPC35 ≤ MCC10 – MCC13. MCC13 is zero and MCC14 is non-zero PPC35 must be within 00000 ≤ PPC35 ≤ MCC14 – MCC09.
4–36 Programming Error Codes Error Code Description 0461 PPC61 is out of range. if: 0462 0503 Publication 1771-6.5.88 – July 1997 ID = 15 then: MCC13 and MCC14 are both non-zero PPC61 must be within 00000 ≤ PPC61 ≤ MCC14 – MCC13 MCC13 is non-zero and MCC14 is zero PPC61 must be within 00000 ≤ PPC61 ≤ MCC10 – MCC13. MCC13 is zero and MCC14 is non-zero . PPC61 must be within 00000 ≤ PPC61 ≤ MCC14 – MCC09 MCC13 and MCC14 are both zero PPC62 is out of range.
Programming Error Codes Error Code Description 0736 PPC36 cannot be 00000 when PPC38 > 00000. 0739 PPC39 cannot be 00000 when PPC42 > 00000. 0740 PPC40 cannot be 00000 when PPC42 > 00000. 0743 PPC43 cannot be 00000 when PPC46 > 00000. 0744 PPC44 cannot be 00000 when PPC46 > 00000. 0747 PPC47 cannot be 00000 when PPC50 > 00000. 0748 PPC48 cannot be 00000 when PPC50 > 00000. 0815 PPC15 must be 00000 when PPC11 = 00000. 0816 PPC16 must be 00000 when PPC12 = 00000.
4–38 Programming Error Codes Error Code Description 1027 PPC27 is not in increasing positional order. If non-zero, PPC27 must be greater than PPC23. PPC31 is not in increasing positional order. If non-zero, PPC31 must be greater than PPC27. PPC35 is not in increasing positional order. If non-zero, PPC35 must be greater than PPC31. PPC39 is not in increasing positional order. If non-zero, PPC39 must be greater than PPC35. PPC43 is not in increasing positional order.
Programming Error Codes Error Code Description 0240 PSC40 is out of range. Valid range is 00000 ≤ PSC40 ≤ 09999 0405 PSC05 is out of range.
4–40 Programming Error Codes Error Code Description 0228 FOC28 is out of range. Valid range is 00000 ≤ FOC28 ≤ 09999 0229 FOC29 is out of range. Valid range is 00000 ≤ FOC29 ≤ 09999 0230 FOC30 is out of range. Valid range is 00000 ≤ FOC30 ≤ 09999 0231 FOC31 is out of range. Valid range is 00000 ≤ FOC31 ≤ 09999 0232 FOC32 is out of range. Valid range is 00000 ≤ FOC32 ≤ 09999 0233 FOC33 is out of range. Valid range is 00000 ≤ FOC33 ≤ 09999 0234 FOC34 is out of range.
Programming Error Codes Error Code Description 0215 SOC15 is out of range. Valid range is 00000 ≤ SOC15 ≤ 09999 0216 SOC16 is out of range. Valid range is 00000 ≤ SOC16 ≤ 09999 0217 SOC17 is out of range. Valid range is 00000 ≤ SOC17 ≤ 09999 0218 SOC18 is out of range. Valid range is 00000 ≤ SOC18 ≤ 09999 0219 SOC19 is out of range. Valid range is 00000 ≤ SOC19 ≤ 09999 0220 SOC20 is out of range. Valid range is 00000 ≤ SOC20 ≤ 09999 0221 SOC21 is out of range.
4–42 Programming Error Codes Error Code Description 0502 Your bit pattern in SOC02-B02, SOC02-B01, and SOC02-B00 indicates a selected clamp velocity control valve that is unconnected according to your entries in MCC02 and MCC04. Your bit pattern in SOC02-B06, SOC02-B05, and SOC02-B04 indicates a selected clamp pressure control valve that is unconnected according to your entries in MCC02 and MCC04. 0506 ID = 19 Publication 1771-6.5.
Programming Error Codes Error Code Description 0248 TOC48 is out of range. Valid range is 00000 ≤ TOC48 ≤ 09999 0249 TOC49 is out of range. Valid range is 00000 ≤ TOC49 ≤ 09999 0250 TOC50 is out of range. Valid range is 00000 ≤ TOC50 ≤ 09999 0251 TOC51 is out of range. Valid range is 00000 ≤ TOC51 ≤ 09999 0252 TOC52 is out of range. Valid range is 00000 ≤ TOC52 ≤ 09999 0253 TOC53 is out of range. Valid range is 00000 ≤ TOC53 ≤ 09999 0343 TOC43 is equal to TOC44. They must not be equal.
4–44 Programming Error Codes Error Code Description 0231 OSC31 is out of range. Valid range is 00000 ≤ OSC31 ≤ 09999 0232 OSC32 is out of range. Valid range is 00000 ≤ OSC32 ≤ 09999 0233 OSC33 is out of range. Valid range is 00000 ≤ OSC33 ≤ 09999 0234 OSC34 is out of range. Valid range is 00000 ≤ OSC34 ≤ 09999 0235 OSC35 is out of range. Valid range is 00000 ≤ OSC35 ≤ 09999 0236 OSC36 is out of range. Valid range is 00000 ≤ OSC36 ≤ 09999 0237 OSC37 is out of range.
Programming Error Codes Error Code Description 0230 OPC30 is out of range. When OPC03-B14 = 0, OPC30 must be within 00000 ≤ OPC30 ≤ 09999 OPC33 is out of range. When OPC03-B14 = 0, OPC33 must be within 00000 ≤ OPC33 ≤ 09999 OPC36 is out of range. When OPC03-B14 = 0, OPC36 must be within 00000 ≤ OPC36 ≤ 09999 OPC39 is out of range. When OPC03-B14 = 0, OPC39 must be within 00000 ≤ OPC39 ≤ 09999 0233 0236 0239 4–45 ID = 21 0263 OPC63 is out of range.
4–46 Programming Error Codes Error Code Description 0419 OPC19 is out of range. If non-zero, OPC19 must be within SOC41 ≤ OPC19 ≤ SOC42 OPC20 is out of range. if: then: 0420 0421 0422 0423 0424 0425 0426 0427 0428 0429 Publication 1771-6.5.88 – July 1997 ID = 21 MCC27 and MCC28 are both non-zero OPC20 must be within 00000 ≤ OPC20 ≤ MCC28 – MCC27 MCC27 is non-zero and MCC28 is zero OPC20 must be within 00000 ≤ OPC20 ≤ MCC24 – MCC27.
Programming Error Codes 4–47 Error Code Description 0430 OPC30 is out of range. When OPC03-B14 = 1, a non-zero entry for OPC30 must be within TOC45 ≤ OPC30 ≤ TOC46 OPC31 is out of range. If non-zero, OPC31 must be within TOC41 ≤ OPC31 ≤ TOC42 OPC32 is out of range.
4–48 Programming Error Codes Error Code Description MCC27 is zero and MCC28 is non-zero 0503 OPC62 must be within OPC61 < OPC62 ≤ MCC28 – MCC23. MCC27 and MCC28 OPC62 must be within OPC61 < OPC62 ≤ MCC24 – MCC23 are both zero Your selection to bridge the First Clamp Open Profile directly into Second Clamp Open Profile, and set-output upon conclusion of Second Clamp Open Profile (OPC03-B08 = 0 and OPC03-B09 = 1) is invalid because QDC module does not have a valid SOC (SYS16-B01 = 0).
Programming Error Codes 4–49 Error Code Description 0633 Your OPC33 must be zero because TOC is invalid (SYS16-B02 = 0). 0634 Your OPC34 must be zero because TOC is invalid (SYS16-B02 = 0). 0635 Your OPC35 must be zero because TOC is invalid (SYS16-B02 = 0). 0812 OPC12 must be 00000 when OPC11 = 00000. 0813 OPC13 must be 00000 when OPC11 = 00000. 0814 OPC14 must be 00000 when OPC11 = 00000. 0815 OPC15 must be 00000 when OPC14 = 00000. 0816 OPC16 must be 00000 when OPC14 = 00000.
4–50 Programming Error Codes ID = 22 Publication 1771-6.5.88 – July 1997 Error Code Description 0218 CLC18 is out of range. Valid range is 00000 ≤ CLC18 ≤ 09999 0219 CLC19 is out of range. Valid range is 00000 ≤ CLC19 ≤ 09999 0220 CLC20 is out of range. Valid range is 00000 ≤ CLC20 ≤ 09999 0221 CLC21 is out of range. Valid range is 00000 ≤ CLC21 ≤ 09999 0222 CLC22 is out of range. Valid range is 00000 ≤ CLC22 ≤ 09999 0223 CLC23 is out of range.
Programming Error Codes Error Code Description 0240 EAC40 is out of range. Valid range is 00000 ≤ EAC40 ≤ 09999 0243 EAC43 is out of range. Valid range is 00000 ≤ EAC43 ≤ 09999 0244 EAC44 is out of range. Valid range is 00000 ≤ EAC44 ≤ 09999 0247 EAC47 is out of range. Valid range is 00000 ≤ EAC47 ≤ 09999 0248 EAC48 is out of range. Valid range is 00000 ≤ EAC48 ≤ 09999 0249 EAC49 is out of range. Valid range is 00000 ≤ EAC49 ≤ 09999 0250 EAC50 is out of range.
4–52 Programming Error Codes Error Code Description 0228 ERC28 is out of range. Valid range is 00000 ≤ ERC28 ≤ 09999 0229 ERC29 is out of range. Valid range is 00000 ≤ ERC29 ≤ 09999 0230 ERC30 is out of range. Valid range is 00000 ≤ ERC30 ≤ 09999 0231 ERC31 is out of range. Valid range is 00000 ≤ ERC31 ≤ 09999 0232 ERC32 is out of range. Valid range is 00000 ≤ ERC32 ≤ 09999 0233 ERC33 is out of range. Valid range is 00000 ≤ ERC33 ≤ 09999 0234 ERC34 is out of range.
Programming Error Codes Error Code Description 0236 EPC36 is out of range. When EPC03-B14 = 0, EPC36 must be within 00000 ≤ EPC36 ≤ 09999 EPC39 is out of range. When EPC03-B14 = 0, EPC39 must be within 00000 ≤ EPC39 ≤ 09999 0239 4–53 ID = 24 0257 EPC57 is out of range. Valid range is 00000 ≤ EPC57 ≤ 09999 0264 EPC64 is out of range. Valid range is 00000 ≤ EPC64 ≤ 09999 0409 EPC09 is out of range.
4–54 Programming Error Codes Error Code Description 0429 EPC29 is out of range. if: 0433 then: MCC41 and MCC42 are both non-zero EPC29 must be within 00000 ≤ EPC29 ≤ MCC42 – MCC41 MCC41 is non-zero and MCC42 is zero EPC29 must be within 00000 ≤ EPC29 ≤ MCC38 – MCC41 MCC41 is zero and MCC42 is non-zero EPC29 must be within 00000 ≤ EPC29 ≤ MCC42 – MCC37 MCC41 and MCC42 EPC29 must be within 00000 ≤ EPC29 ≤ MCC38 – MCC37 are both zero EPC33 is out of range.
Programming Error Codes Error Code Description 0461 EPC61 is out of range. if: ID = 24 then: MCC27 and MCC28 are both non-zero EPC61 must be within EPC62 < EPC61 ≤ MCC28 – MCC27 MCC27 is non-zero and MCC28 is zero EPC61 must be within EPC62 < EPC61 ≤ MCC24 – MCC27 MCC27 is zero and MCC28 is non-zero EPC61 must be within EPC62 < EPC61 ≤ MCC28 – MCC23 MCC27 and MCC28 are both zero EPC61 must be within EPC62 < EPC61 ≤ MCC24 – MCC23 0462 EPC62 is out of range.
4–56 Programming Error Codes ID = 26 Publication 1771-6.5.88 – July 1997 Error Code Description 0221 DYC21 is out of range. Valid range is 00000 ≤ DYC21 ≤ 09999 0222 DYC22 is out of range. Valid range is 00000 ≤ DYC22 ≤ 09999 0223 DYC23 is out of range. Valid range is 00000 ≤ DYC23 ≤ 09999 0224 DYC24 is out of range. Valid range is 00000 ≤ DYC24 ≤ 09999 0225 DYC25 is out of range. Valid range is 00000 ≤ DYC25 ≤ 09999 0226 DYC26 is out of range.
Programming Error Codes ID = 27 ID = 28 Error Code Description 0237 RLC37 is out of range. Valid range is 00000 ≤ RLC37 ≤ 09999 0238 RLC38 is out of range. Valid range is 00000 ≤ RLC38 ≤ 09999 0239 RLC39 is out of range. Valid range is 00000 ≤ RLC39 ≤ 09999 0240 RLC40 is out of range. Valid range is 00000 ≤ RLC40 ≤ 09999 4–57 ID = 26 CLC– Clamp and Eject ERC Values Block Error Code Description 0225 CLC25 is out of range. Valid range is 00000 ≤ CLC25 ≤ 09999 0226 CLC26 is out of range.
4–58 Programming Error Codes Notes: Publication 1771-6.5.
Chapter 5 Module Specifications This chapter gives 1771-QDC module specifications including: • • • • I/O Specifications I/O specifications environmental conditions hardware requirements process control options The following table lists the I/O specifications.
5–2 Module Specifications Process Control Options The following table lists process control options. Phase: Type of Profile: Mode: Injection phase: 10-step profile with selectable transition velocity vs. position or velocity vs. position pressure limited or injection pressure vs. position or injection pressure vs.
Chapter 6 Calibration Instructions Use this section to calibrate your 1771-QDC module. You should calibrate it once a year.
6–2 Calibration Instructions Map Your BTW and BTR Data Blocks word 1 Create BTR and BTW calibration data blocks in your PLC-5 data table.
Calibration Instructions 6–3 BTW BLOCK TRNSFR WRITE Rack Group Module Control Block Data file Length Continuous EN 00 3 0 N10:0 N11:0 0 Y DN ER N10:0 N10:0 U 15 12 BTR BLOCK TRNSFR READ Rack Group Module Control Block Data file Length Continuous N10:10 DN ER N10:10 U 15 12 Set Internal Jumpers EN 00 3 0 N10:10 N11:70 0 Y Set jumpers on the circuit board inside the QDC module as follows: Important: To avoid electrostatic damage to internal electronic circuits, rid yourself of electric charge by
6–4 Calibration Instructions Figure 6.1 Jumper Settings and Locations on the Circuit Board Record Operational Jumper Settings Here: TOP Jumper Operational Setting Calibration Left Left Right E1 E1 Right X E6 Current Voltage Top Bottom E7 E8 E9 Jumper Top Bottom E10 Current Voltage E6 RIGHT LEFT E7 E14 E8 E13 E9 E17 E11 –10 to 0 to 10V E12 +10 V or E15 E16 E10 E11 4-20mA E14 E12 E13 E15 E17 E16 BOTTOM 10908-I 5. Install the circuit board on an extender card. 6.
Calibration Instructions Wire the Wiring Arms 6–5 If you have extra wiring arms, wire them in advance to save time. Otherwise, remove system wiring and rewire for this procedure. Input Wiring 1. Connect all four (+) input terminals (18, 16, 13, 11) to the (+) terminal of the precision voltage source. 2. Connect all four (–) input terminals (17, 15, 12, 10) to the (–) terminal of the precision voltage source. Output Wiring 1.
6–6 Calibration Instructions Calibration Setup Using Optional Equipment Set up your calibration equipment at a remote location as follows: 1. Install the PLC-5 processor in the I/O chassis. 2. Verify that you set all the QDC module’s jumpers to initial calibration settings (see Set Internal Jumpers, above). 3. Install the QDC module circuit board with extender card in the I/O chassis slot location corresponding to the module address of your BTR and BTW instructions.
Calibration Instructions Calibration Procedure for Inputs 6–7 Important: Calibrate inputs before outputs. Follow this procedure for: • calibrating the QDC module’s inputs • verifying the calibration For each calibration below, you will: • apply precise voltages using the input wiring arm • enter command codes in BTW word 2 with your programming terminal For each verification below, you will: • apply precise voltages using the input wiring arm • read verification codes in BTR words 10-13 1.
6–8 Calibration Instructions Calibration Procedure for Outputs After calibrating inputs, calibrate outputs as follows: • • • • change jumpers as required (with power ON) enter command codes in BTW word 2 enter voltage codes in BTW words 3, 4, 5, and 6 read verification codes in BTR words 10, 11, 12, and 13 Important: Do not remove module from the I/O chassis or turn off power. Loss of power voids the procedure and requires that you repeat the entire calibration procedure starting with inputs. 1.
Calibration Instructions 6–9 6. To calibrate the 4-20mA output range, first change the following jumpers with power ON, then calibrate: • E6-E9 to the current position (left) E6 E7 E8 E9 • E10, E14, E13, E17 to the current position (top) E10 E14 E13 E17 Step Enter Command Code (BTW 2): 1 2 0080H 8080H and Read in BTR: word 4 = 0FFF word 5 = 0FFF 7. To verify 4-20mA range, enter command codes 0400H and 8400H.
6–10 Calibration Instructions Notes: Publication 1771-6.5.
Appendix A Single transfer for Reporting Ejector Status How the Enhancement Effects System Operation Status information is now returned by single transfer. This improves the PLC processor’s ability to detect ejector status because single transfer enables quicker detection and reporting of ejector operation. The following table lists the status bits now available for singletransfer programming. Address these bits as follows: • rack group address (Ixx:...
A–2 Notes: Publication 1771-6.5.
Index A Allen–Bradley, P–4 contacting for assistance, P–4 M manuals, related, P–2 P C publications, related, P–2 contacting Allen–Bradley for assistance, P–4 contents of manual, P–1 R required tools and equipment, 6–1, 6–2 E equipment needed, 6–1, 6–2 T tools needed, 6–1, 6–2 J jumper plugs, location diagram, 6–4 troubleshooting, contacting Allen–Bradley, P–4
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