DSI Wireless Interface Module 22-WIM-N1 22-WIM-N4S FRN 1.
Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/ literature) describes some important differences between solid state equipment and hard-wired electromechanical devices.
Summary of Changes The information below summarizes the changes made to this manual since its last release (July 2005): Description of Change In Chapter 3 in the “Using Pocket DriveExplorer for Pocket PC” section, added the new subsection “Assigning a Name for the WIM.” In Chapter 3 in the “Using DriveExplorer/DriveExplorer Lite” section, added the new subsection “Assigning a Name for the WIM.” In Chapter 3 in the “Using DriveExecutive” section, added the new subsection “Assigning a Name for the WIM.
soc-ii Summary of Changes
Table of Contents Preface About This Manual Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rockwell Automation Support. . . . . . . . . . . . . . . . . . . . . . . . Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . Third-Party Bluetooth Support. . . . . . . . . . . . . . . . . . . . . . . . Chapter 1 Getting Started Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . .
ii Table of Contents Appendix B WIM Parameters About Parameter Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 Appendix C Wireless Flash Updating DSI Peripherals Using Pocket DriveExplorer for Pocket PC . . . . . . . . . . . . . C-1 Using DriveExplorer/DriveExplorer Lite . . . . . . . . . . . . . . . C-6 Using DriveExecutive . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preface About This Manual Topic Related Documentation Rockwell Automation Support Conventions Used in This Manual Third-Party Bluetooth Support Page P-1 P-2 P-3 P-3 Related Documentation For: Pocket DriveExplorer™ for Pocket PC Refer to: http://www.ab.com/drives/driveexplorer, and Pocket DriveExplorer for Pocket PC online help (installed with the software) DriveExplorer™ http://www.ab.
P-2 About This Manual Rockwell Automation Support Rockwell Automation, Inc. offers support services worldwide, with over 75 sales/support offices, over 500 authorized distributors, and over 250 authorized systems integrators located through the United States alone. In addition, Rockwell Automation, Inc. representatives are in every major country in the world. Local Product Support Contact your local Rockwell Automation, Inc.
About This Manual P-3 Conventions Used in This Manual The following conventions are used throughout this manual: • Parameter names are shown in the format Parameter xx - [*]. The xx represents the parameter number, and the * represents the parameter name — for example Parameter 01 - [Adapter Cfg]. • Menu commands are shown in bold type face and follow the format Menu > Command. For example, if you read “Select File > Open,” you should click the File menu and then click the Open command.
P-4 Notes: About This Manual
Chapter 1 Getting Started The 22-WIM-N* Wireless Interface Module (WIM) provides a wireless communications interface between a Pocket PC, laptop computer or desktop computer equipped with Bluetooth wireless technology and any Allen-Bradley product supporting DSI. The WIM uses the full-duplex DF1 protocol. Topic Components Features Compatible Products Required Equipment Safety Precautions Quick Start Status Indicator Page 1-1 1-2 1-2 1-3 1-4 1-5 1-6 Components Figure 1.
1-2 Getting Started Features Features of the WIM include the following: • A status indicator (LED) that reports the operating status of the module. • Connectivity to products implementing DSI, such as PowerFlex 4-Class drives and peripherals. When used with a product, the WIM will autobaud to the DSI data rate that is used by the product. • The WIM receives power from the drive. An outside power source is not needed.
Getting Started 1-3 Required Equipment Equipment Shipped with the WIM When you unpack the WIM, verify that the package includes: 22-WIM-N1 ❑ One Wireless Interface Module ❑ This manual 22-WIM-N4S ❑ One Wireless Interface Module ❑ One 22-HIM-H30 Cable ❑ This manual User-Supplied Equipment To configure the WIM, you must use one of the following: ❑ Pocket DriveExplorer for Pocket PC software (version 1.
1-4 Getting Started Safety Precautions Please read the following safety precautions carefully. ! ATTENTION: Risk of injury or death exists from machine motion when using wireless communications and software to Start/Stop/Jog, configure or otherwise communicate with a drive. Using the control bar feature in Pocket DriveExplorer for Pocket PC, DriveExplorer or DriveExecutive with wireless communications may present safety hazards due to potential loss of the wireless connection.
Getting Started 1-5 Quick Start This section is designed to help experienced users quickly start using the WIM. If you are unsure how to complete a step, refer to the referenced chapter. Step Action 1 Review the safety precautions for the WIM. 2 3 Refer to… Throughout this manual Install the WIM. Chapter 2, Installing the To install the NEMA 1 WIM (22-WIM-N1) in a remote-mounted WIM HIM bezel (22-HIM-B1), first install the bezel (see HIM Bezel Installation Instructions Publication No. 22HIM-IN002…).
1-6 Getting Started Status Indicator The WIM reports its operating status using a tri-color status indicator (Figure 1.3). Figure 1.3 Status Indications of the WIM ➊ Contains FCC ID: SNT-2XWIMNX IC: 5450A-2XWIMNX This device complies with Part 15 of the FCC rules.
Chapter 2 Installing the WIM Chapter 2 provides instructions for installing and removing the WIM. Topic Installing the NEMA 1 WIM (22-WIM-N1) Installing the NEMA 4 WIM (22-WIM-N4S) Removing the NEMA 1 WIM (22-WIM-N1) Page 2-1 2-2 2-4 The WIM is offered in two styles: a NEMA 1 module (22-WIM-N1) and a NEMA 4 module (22-WIM-N4S). Each style is installed differently.
2-2 Installing the WIM 4. The status LED on the WIM momentarily flashes red on powerup and then flashes green to indicate it is ready to establish wireless communication with the Pocket PC or computer. 5. Establish wireless communication between the WIM and the Pocket PC or computer.
Installing the WIM 2-3 Figure 2.3 Hole Pattern for Mounting NEMA 4 WIM 67,0 (2.63) 60,0 (2.36) 77,0 (3.03) ∅19,1 (0.75) ∅4,8 (0.19) 53,5 (2.11) 77,0 (3.03) 2. Peel the protective film from the gasketed surface on the back of the WIM (Figure 2.4). 3. Insert the supplied 2 m (6.6 ft.) WIM cable into the mating socket on the back of the WIM. 4. Install the supplied O-ring into the cable routing hole on the panel to protect the cable. Then route the WIM cable through the cable routing hole on the panel.
2-4 Installing the WIM 9. Establish wireless communication between the WIM and the Pocket PC or computer. For this procedure, refer to the respective section in Chapter 3 that corresponds to the drive software tool you are using: • Using Pocket DriveExplorer for Pocket PC on page 3-2 • Using DriveExplorer/DriveExplorer Lite on page 3-10 • Using DriveExecutive on page 3-16 When communication is achieved, the WIM status LED will turn solid blue. Figure 2.4 Mounting NEMA 4 WIM onto Panel ➋ ➎ ➌ ➍ ➏ 0.
Chapter 3 Configuring the WIM Chapter 3 provides information about configuring the WIM. Topic Configuration Tools Using Pocket DriveExplorer for Pocket PC Using DriveExplorer/DriveExplorer Lite Using DriveExecutive Setting the Fault Action Enabling and Setting the Security Mode Resetting the WIM Page 3-1 3-2 3-10 3-16 3-24 3-25 3-26 TIP: The WIM is provided ready for use.
3-2 Configuring the WIM Using Pocket DriveExplorer for Pocket PC With Pocket DriveExplorer for Pocket PC software running on a Pocket PC equipped with Bluetooth wireless technology, you can edit parameters in the WIM, connected drive, and any of the attached peripherals. If you are unsure how to use Pocket DriveExplorer for Pocket PC, refer to the online help (select Help > Help Topics).
Configuring the WIM 3-3 2. Select Connect > New from the menu list. The New Connection Wizard (Figure 3.2) appears. Figure 3.2 New Connection Wizard Screen 3. Select the “Bluetooth” radio button and tap Next ->. The “Where is your destination?” screen (Figure 3.3) appears. Figure 3.3 “Where is your destination?” Screen 4. Select one of the radio button choices: • Local - point-to-point: Choose “Local” if you want to connect only to a local drive using the WIM.
3-4 Configuring the WIM 22-COMM-E adapter). Also choose “Remote” when you intend to operate the WIM in RTU Master mode. See Appendix D for details. If you select “Remote,” disregard Steps 5 through 9 and instead, go directly to Step 10 on Page 3-6 and perform sub-steps A through H. Figure 3.4 Local Connection Screen 5. Enter a name and tap Next ->. The “Connection Summary” screen (Figure 3.5) appears. Figure 3.5 Connection Summary Screen 6.
Configuring the WIM 3-5 Figure 3.6 “Location for saved connection” Screen 7. Tap OK to save the connection file and begin the connection process. The “Searching for Bluetooth Connections” screen (Figure 3.7) appears, asking you to select a detected Bluetooth device. Figure 3.7 Searching for Bluetooth Connections Screen 8. Select the Bluetooth device from this screen and tap OK. This screen only appears the first time you connect to this Bluetooth device. Its address is saved to the connection file.
3-6 Configuring the WIM Figure 3.8 Opening Connection Screen 9. The status bar will update and then when connection is complete, the StatusMonitor application will launch and show the “StatusMonitor” screen (Figure 3.9) for the drive. Figure 3.9 Drive StatusMonitor Screen You can then select other devices from the Port menu, or other functions from the Tasks menu. 10. If you will be routing to one or more remote networked drives, you will need to perform sub-steps A through H in this step.
Configuring the WIM 3-7 A. With the “Where is your destination?” screen (Figure 3.10) displayed and “Remote” selected, tap Next -> to display the “Searching for Bluetooth Devices:” screen (Figure 3.11) that lists the detected Bluetooth devices. Figure 3.10 “Where is your destination?” Screen Figure 3.11 Bluetooth Browser Screen B. Select the Bluetooth device to which you want Pocket DriveExplorer for Pocket PC to connect to, and tap OK. C. With the Remote Configuration screen (Figure 3.
3-8 Configuring the WIM display the “Location for saved connection” screen (Figure 3.14). Figure 3.13 Connection Summary Screen Figure 3.14 “Location for saved connection” Screen E. Use the default name shown or enter a desired name (for this example, Drive 1). Use the default directory shown or select a different path to which the connection is saved on the Pocket PC. Then tap OK. The StatusMonitor screen for the drive appears. F.
Configuring the WIM 3-9 1. From the drive StatusMonitor screen (Figure 3.9), tap the Port menu and select the drive port to which the WIM is connected. For this example, Port 1 is selected (Figure 3.15) because the WIM is installed in the drive’s bottom RJ-45 port. The WIM StatusMonitor screen (Figure 3.16) appears. Figure 3.15 Port Selection Screen Figure 3.16 WIM StatusMonitor Screen 2. On the WIM StatusMonitor screen (Figure 3.
3-10 Configuring the WIM Using DriveExplorer/DriveExplorer Lite With DriveExplorer software running on a computer equipped with Bluetooth wireless technology, you can edit parameters in the WIM, connected drive, and any of the attached peripherals. DriveExplorer Lite, a free, limited-feature version of DriveExplorer, can be downloaded from http://www.ab.com/drives/driveexplorer. If you are unsure how to use DriveExplorer or DriveExplorer Lite, refer to the online help (select Help > Help Topics).
Configuring the WIM 3-11 Figure 3.19 My Bluetooth Places Program Window 2. In the “My Bluetooth Places” program window, double-click the “Find Bluetooth Devices” icon, which starts a search to find the device to which you want to connect. The “Entire Bluetooth Neighborhood” window (Figure 3.20) appears, displaying icons of all Bluetooth wireless technology enabled devices detected by the computer card or module that are within its reception range.
3-12 Configuring the WIM 3. In the “Entire Bluetooth Neighborhood” window, double-click on the device icon to which you want to establish wireless communication (for this example, the “PowerFlex 40” icon). The “PowerFlex 40” connection window (Figure 3.21) will appear. Figure 3.21 PowerFlex 40 Connection Window 4. In the “PowerFlex 40” connection window, double-click the “COM1 on PowerFlex…” icon to initiate the wireless communication connection. A pop-up dialog box (Figure 3.
Configuring the WIM 3-13 The “PowerFlex 40” connection window (Figure 3.23) re-appears, but this time with the “COM1 on PowerFlex…” icon lit up in green, indicating that a wireless communication connection now exists. Figure 3.23 PowerFlex 40 Connection Window with Lit Green Icon 5. Launch DriveExplorer or DriveExplorer Lite to access parameters in the WIM, connected drive, and any connected peripherals. Then select Explore > Configure Communication. The Configure Communication screen (Figure 3.
3-14 Configuring the WIM 7. In the DriveExplorer or DriveExplorer Lite window, select Explore > Connect > Serial Point-to-Point to display the DriveExplorer menu tree window. In the left pane, click the + signs to expand the tree. For this example, click on “22-WIM-Nx DF1 Wireless Module” to display the WIM parameters in the right pane (Figure 3.25). Double-click a parameter to edit it. Figure 3.
Configuring the WIM 3-15 2. In the text box, enter the desired name (for example, Pump 1) and click Apply. Then click Close to close the WIM properties screen. TIP: When using DriveExplorer version 5.01 or higher, you can also name the WIM with this alternate method: A. With the DriveExplorer/DriveExplorer Lite Menu Tree window (Figure 3.25) displayed, select the “22-WIM-Nx Wireless Module” in the tree view to display the WIM Product Window (Figure 3.27) in the right pane. Figure 3.
3-16 Configuring the WIM Using DriveExecutive With DriveExecutive software running on a computer equipped with Bluetooth wireless technology, you can edit parameters in the WIM, connected drive, and any of the attached peripherals. If you are unsure how to use DriveExecutive, refer to the online help (select Help > Help Topics).
Configuring the WIM 3-17 Figure 3.29 My Bluetooth Places Program Window 2. In the “My Bluetooth Places” program window, double-click the “Find Bluetooth Devices” icon, which starts a search to find the device to which you want to connect. The “Entire Bluetooth Neighborhood” window (Figure 3.30) appears, displaying icons of all Bluetooth wireless technology enabled devices detected by the computer card or module that are within its reception range.
3-18 Configuring the WIM 3. In the “Entire Bluetooth Neighborhood” window, double-click on the device icon to which you want to establish wireless communication (for this example, the “PowerFlex 40” icon). The “PowerFlex 40” connection window (Figure 3.31) will appear. Figure 3.31 PowerFlex 40 Connection Window 4. In the “PowerFlex 40” connection window, double-click the “COM1 on PowerFlex…” icon to initiate the wireless communication connection. A pop-up dialog box (Figure 3.
Configuring the WIM 3-19 The “PowerFlex 40” connection window (Figure 3.33) re-appears, but this time with the “COM1 on PowerFlex…” icon lit up in green, indicating that a wireless communication connection now exists. Figure 3.33 PowerFlex 40 Connection Window with Lit Green Icon 5. Launch RSLinx to create a driver to represent the connection on COM8 (communication port assigned in Step 4 on Page 3-18. 6. Select Communication > Configure Drivers… to display the Configure Drivers screen.
3-20 Configuring the WIM 7. After the driver is selected, click the Add New… button. The Add New RSLinx Driver screen will appear. Create a name for the new driver or use the default name, and click OK. 8. The Configure RS-232 DF1 Devices window (Figure 3.35) appears. Figure 3.35 Configure RS-232 DF1 Devices Window Use the following settings: Configuration Field Setting Comm Port Select the same COM port established by the Bluetooth wireless technology enabled computer (noted in Step 4).
Configuring the WIM 3-21 Figure 3.36 Configure Drivers Window 10. Select Communications > RSWho to display the browse window. Then expand the menu tree in the left pane to display either the “Unrecognized Device” icon (which represents the drive) or the “DSI” icon to verify that the driver is communicating with the device. The screen should look similar to Figure 3.37. Figure 3.37 RSLinx Browse Window 11.
3-22 Configuring the WIM Figure 3.38 Connect to Drive Window 13. Then click OK. DriveExecutive will begin updating drive information such as parameter names, diagnostics, etc. and store them in a DriveExecutive directory established for this purpose. 14. In the left pane of the DriveExecutive menu tree window, click the + signs to expand the tree. For this example, click on “22-WIM-Nx” and click “Linear List” to display the WIM parameters in the right pane (Figure 3.39).
Configuring the WIM 3-23 Assigning a Name for the WIM (optional) The WIM can be assigned a custom name (up to 16 alpha-numeric characters) that represents its associated drive’s application function, such as Pump 1 or Conveyor A. After successfully establishing a custom WIM name, it replaces the default drive name (for example, PowerFlex 40 3P 460V 1.0HP) that appears in the “Entire Bluetooth Neighborhood” screen and will now be recognized on the network. 1.
3-24 Configuring the WIM Setting the Fault Action By default, when communications are disrupted (for example, loss of wireless communication), the WIM and connected drive respond by faulting. You can configure a different response to communication disruptions using Parameter 07 - [Comm Flt Action]. ! ATTENTION: Risk of injury or equipment damage exists. Parameter 07 - [Comm Flt Action] lets you determine the action of the WIM and connected drive if communications are disrupted.
Configuring the WIM 3-25 Enabling and Setting the Security Mode The WIM has a security mode to prevent access to its configuration settings. You can enable the security mode using Parameter 05 [Security Mode], and set a desired PIN number using Parameter 06 [Security PIN]. To enable the WIM security mode 1. Set Parameter 05 - [Security Mode] to “PIN Required.” Value Description 0 PIN Not Required (Default) 1 PIN Required 2. Reset the WIM (see Resetting the WIM on page 3-26). To set a PIN number 1.
3-26 Configuring the WIM To reset a PIN number when misplaced or forgotten If you misplaced or forget the assigned PIN number, you will not be able to connect to the WIM using drive software. To reset the PIN number, you will need to access the WIM through a different DSI peripheral (for example, 22-HIM). Using that peripheral, select Parameter 05 [Security Mode] and set it to “0” (PIN Not Required). Then select Parameter 06 - [Security PIN] to view the stored PIN number.
Chapter 4 Troubleshooting Chapter 4 provides information to troubleshoot the WIM. Topic Understanding the Status Indicator Viewing WIM Diagnostic Items Viewing and Clearing Events Viewing and Clearing DF1 Communication Statistics Page 4-1 4-3 4-4 4-5 Understanding the Status Indicator The WIM reports its operating status using a status indicator (Figure 4.1). Figure 4.1 Status Indications of the WIM ➊ Contains FCC ID: SNT-2XWIMNX IC: 5450A-2XWIMNX This device complies with Part 15 of the FCC rules.
4-2 Troubleshooting Status Flashing Green Cause WIM is communicating with drive, but not transmitting or receiving wireless signals. Corrective Action This is normal behavior for a WIM when it is operational, but not communicating with a wireless device. Establish wireless communication with the Bluetooth wireless technology enabled Pocket PC or computer.
Troubleshooting 4-3 Viewing WIM Diagnostic Items WIM Diagnostic Items can be viewed with the following tools: • For Pocket PCs, use Pocket DriveExplorer for Pocket PC software (version 1.01 or higher). • For laptop or desktop computers, use DriveExplorer software (version 4.04 or higher), DriveExecutive software (version 3.01 or higher) • An LCD PowerFlex 4-Class HIM.
4-4 Troubleshooting Viewing and Clearing Events The WIM maintains an event queue that reports the history of its actions. You can view the event queue with the following tools: • For Pocket PCs, use Pocket DriveExplorer for Pocket PC software (version 1.01 or higher). • For laptop or desktop computers, use DriveExplorer software (version 4.04 or higher), DriveExecutive software (version 3.01 or higher) • An LCD PowerFlex 4-Class HIM. To view the event queue 1.
Troubleshooting 4-5 To clear the event queue 1. Access the event queue using a configuration tool. 2. Set the value of 1 > Clr Event Queue to Enable, and then press Enter to clear the event queue. Viewing and Clearing DF1 Communication Statistics If you encounter unexpected communications problems or are creating an application that uses DF1 data, you can view the communications statistics in the WIM. Parameter 10 - [DF1 Packets Sent] and Parameter 11 - [DF1 Packets Rcvd] store this data.
4-6 Notes: Troubleshooting
Appendix A Specifications Appendix A provides the specifications for the WIM. Topic Communications Electrical Mechanical Environmental Regulatory Compliance Page A-1 A-1 A-1 A-2 A-2 Communications Radio Transceiver Frequency Power Range Drive Protocol Data Rate National Semiconductor LMX9820A Bluetooth Serial Port Module, V1.1 Bluetooth Compliant Component 2.402 to 2.480 GHz Frequency Hopping 2.5mW Maximum RF Output Class II – 10 m (32.8 ft.
A-2 Specifications Environmental Temperature Operating Storage Relative Humidity Atmosphere Vibration Operating Non-Operating Shock Operating Non-Operating 0 to 50° C (32 to 122° F) -40 to 85° C (-40 to 185° F) 5 to 95% non-condensing Important: The WIM must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust.
Specifications A-3 Warning (Part 15.21) Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate this equipment. RF Exposure (OET Bulletin 65) To comply with FCC RF exposure requirements for mobile transmitting devices, this transmitter should only be used or installed at locations where there is at least 20 cm (7.9 inches) separation distance between the antenna and all persons.
A-4 Notes: Specifications
Appendix B WIM Parameters Appendix B presents information about the WIM parameters. Topic About Parameter Numbers Parameter List Page B-1 B-1 About Parameter Numbers The parameters in the WIM are numbered consecutively. You can use the following configuration tools to access the parameters in the WIM. Configuration Tool • Pocket DriveExplorer for Pocket PC • DriveExplorer • DriveExecutive • HIM Numbering Scheme The adapter parameters begin with parameter 01.
B-2 WIM Parameters No. Name and Description 04 [Drive Addr Act] Displays the node address of the drive that the WIM is communicating with when the WIM is set to RTU Master mode using Parameter 01 - [Adapter Cfg]. 05 [Security Mode] Enables/disables the security mode for the WIM, which prevents accessing its parameters and the connected drive for configuration.
Appendix C Wireless Flash Updating DSI Peripherals Appendix C provides information about using the WIM with compatible Allen-Bradley software tools through wireless communication to flash update itself and other DSI peripherals, such as PowerFlex 4-Class HIMs and communication adapters, to take full advantage of new firmware features as they become available. Note: You cannot flash update a PowerFlex 4-Class drive using the WIM.
C-2 Wireless Flash Updating DSI Peripherals 2. Click on the appropriate flash kit version to open the File Download screen (Figure C.1). Figure C.1 File Download Screen Important: The Pocket PC must be docked with the desktop or laptop computer during the synchronization process. Click Open to launch the firmware installation tool. Then click Next > to launch the ControlFLASH wizard to install the device’s firmware update on the desktop or laptop computer.
Wireless Flash Updating DSI Peripherals C-3 3. With the PDE Flash File Xfer (Transfer) Utility installed on your desktop or laptop PC, launch this program (Figure C.3). Figure C.3 Flash File Transfer Utility Screen 4. In the Select Available Product window (Figure C.4), select the product to list available updates on the desktop or laptop PC (for this example, 20-COMM-D via 22-SCM-232 or 22-WIM).
C-4 Wireless Flash Updating DSI Peripherals 5. Establish wireless communication between the WIM and Pocket PC. For this procedure, refer to Using Pocket DriveExplorer for Pocket PC on page 3-2. 6. With the StatusMonitor screen (Figure C.5) for the drive displayed, select Port > and then the appropriate port number (for this example, Port 1) to display the StatusMonitor screen (Figure C.6) for the peripheral device being flashed (for this example, the 22-COMM-D). Figure C.5 Port Selection Screen Figure C.
Wireless Flash Updating DSI Peripherals C-5 8. Tap Flash to start the flash update (Figure C.9). When the flash update is complete, Pocket DriveExplorer for Pocket PC will reset the DSI peripheral (Figure C.10). Figure C.9 Flash Update Progress Screen Figure C.10 Device Reset Screen Note: The WIM status indicator changes from solid blue to flashing red, and then to flashing green after the reset process is complete. 9. Tap Close to exit the flash update process (Figure C.11). Figure C.
C-6 Wireless Flash Updating DSI Peripherals Using DriveExplorer/DriveExplorer Lite This wireless flash update procedure uses a 22-COMM-D communication adapter as the example DSI peripheral being flashed. When flashing other DSI peripherals, screens associated with that device will be different than those shown in this procedure. 1. Visit the following Allen-Bradley web site to obtain the appropriate firmware update for the device: http://www.ab.
Wireless Flash Updating DSI Peripherals C-7 Figure C.13 ControlFLASH Setup Complete Screen 3. Establish wireless communication between the WIM and the desktop or laptop computer. For this procedure, refer to Using DriveExplorer/ DriveExplorer Lite on page 3-10. 4. With the DriveExplorer linear list screen (Figure C.14) displayed, click on the device to be flash updated (for this example, a 22-COMM-D communication adapter). Figure C.14 DriveExplorer Linear List Screen 5.
C-8 Wireless Flash Updating DSI Peripherals Figure C.15 Details Tab Screen 6. In the Details tab screen, click the Flash Update… button to open the Select Flash Update screen (Figure C.16). Figure C.16 Select Flash Update Screen In the Available Flash Updates window on this screen, select the desired firmware version from the list (for this example, 1.007.01 Full). Then click Next > to continue. The Confirm Flash Update warning screen (Figure C.17) appears.
Wireless Flash Updating DSI Peripherals C-9 Figure C.17 Confirm Flash Update Warning Screen 7. Click FLASH to start the flash update (Figure C.18). Figure C.18 Executing Flash Update Progress Screen Note: Near the end of the flash update process, the WIM status indicator changes from solid blue to flashing red, and then to flashing green. 8. When the flash update is completed, the message window in the Executing Flash Update screen changes to indicate that flash update was completed (Figure C.19).
C-10 Wireless Flash Updating DSI Peripherals Figure C.19 Executing Flash Update Completed Screen Click Close to exit the Flash Update Completed screen. The Device Firmware Changed dialog box (Figure C.20) will appear. Figure C.20 Device Firmware Changed Dialog Box 9. Depending on the device being flash updated, do one of the following: – When flashing a peripheral (not the WIM), click Yes. DriveExplorer will re-establish the wireless connection to the device.
Wireless Flash Updating DSI Peripherals C-11 Using DriveExecutive This wireless flash update procedure uses a 22-COMM-D communication adapter as the example device being flashed. When flashing other DSI peripherals, screens associated with that device will be different than those shown in this procedure. 1. Visit the following Allen-Bradley web site to obtain the appropriate firmware update for the device: http://www.ab.
C-12 Wireless Flash Updating DSI Peripherals Figure C.22 ControlFLASH Setup Complete Screen 3. Establish wireless communication between the WIM and the desktop or laptop computer. For this procedure, refer to Using DriveExecutive on page C-11. 4. With the DriveExecutive linear list screen (Figure C.23) displayed, right-click on the device to be flash updated (for this example, a 22-COMM-D communication adapter). Figure C.23 DriveExecutive Linear List Screen 5.
Wireless Flash Updating DSI Peripherals C-13 Figure C.24 Component Details Tab Screen 6. In the Component Details tab screen, click the Flash Update button to open the Select Device to Update screen (Figure C.25), which shows the device’s firmware revision information. Figure C.25 Select Device to Update Screen Click on the device to be flashed (for this example, a 22-COMM-D communication adapter), and then click Next > to continue. The Select Flash Update screen (Figure C.26) appears.
C-14 Wireless Flash Updating DSI Peripherals Figure C.26 Select Flash Update Screen 7. Select the desired firmware version from the Available Flash Updates list (for this example, 1.007.01 Full). Then click Next > to continue. The Confirm Flash Update warning screen (Figure C.27) appears. Figure C.27 Confirm Flash Update Warning Screen 8. Click FLASH to start the flash update. The Executing Flash Update screen (Figure C.28) appears.
Wireless Flash Updating DSI Peripherals C-15 Figure C.28 Executing Flash Update Progress Screen Note: Near the end of the flash update process, the WIM status indicator changes from solid blue to flashing red, and then to flashing green. 9. When the flash update is completed, the message window in the Executing Flash Update screen changes to indicate that flash update was completed (Figure C.29). Figure C.29 Executing Flash Update Completed Screen Click Close to exit the Flash Update Completed screen.
C-16 Wireless Flash Updating DSI Peripherals 10. Power cycle the drive to initialize the device with the WIM. 11. Use the Bluetooth Manager to re-establish the wireless connection to the device. 12. On the Select Device to Update screen, verify that the Revision number shown now matches the firmware version flashed into the device. 13. Click Cancel to close the Select Device to Update screen. Then click Cancel again to close the device’s general information screen.
Appendix D Using RTU Master Mode Appendix D provides information about using the WIM in RTU Master mode. Topic Establishing Wireless Connection Configuring the Drive Parameters Configuring the WIM for RTU Master Mode System Wiring Accessing the Drives on RTU Master Network Page D-1 D-2 D-4 D-6 D-8 With the WIM in RTU Master mode, you can monitor, configure, and control up to 32 PowerFlex 4-Class drives using Allen-Bradley drive software tools.
D-2 Using RTU Master Mode Configuring the Drive Parameters When setting drive parameters for the following functions to enable operation on an RTU Master network, use each drive’s integral HIM or use the WIM. When using the WIM, electrically connect the WIM to the drive, establish wireless connection with the drive, and use a drive software tool to set its parameters. Then electrically connect the WIM to the next drive and repeat the process until the parameters in all of the drives have been set.
Using RTU Master Mode D-3 For your convenience, use the listing below to note the settings for each drive to be networked.
D-4 Using RTU Master Mode Configuring the WIM for RTU Master Mode Using Pocket DriveExplorer for Pocket PC 1. On the drive StatusMonitor screen (Figure D.1), select Port > Port 1 to display the WIM StatusMonitor screen (Figure D.2). Figure D.1 Port 1 Selection Screen Figure D.2 WIM StatusMonitor Screen 2. Select Tasks > Parameter (Linear) to display the WIM parameter list screen (Figure D.3). Then tap WIM Parameter 01 - [Adapter Cfg] to display the Adapter Cfg parameter screen (Figure D.4). Figure D.
Using RTU Master Mode D-5 4. Remove power from the drive to which the wireless connection has been made. Then electrically connect all drives to create the RTU Master network. Refer to System Wiring on page D-6 for network wiring details. Using DriveExplorer 1. On the DriveExplorer WIM Linear List screen (Figure D.5), double-click WIM Parameter 01 - [Adapter Cfg] and set its value to “3 = RTU Master.” Figure D.5 DriveExplorer WIM Linear List Screen 2.
D-6 Using RTU Master Mode Figure D.6 DriveExecutive WIM Linear List Screen 2. Remove power from the drive to which the wireless connection has been made. Then electrically connect all drives to create the RTU Master network. Refer to System Wiring on page D-6 for network wiring details. System Wiring When wiring an RTU Master network, refer to Figure D.7. Connect the first PowerFlex 4-Class drive (Drive 1) on the network to the WIM using an AK-U0-RJ45-SC1 splitter cable.
Using RTU Master Mode D-7 Figure D.7 Wiring Example for RTU Master Network Drive 1 (PowerFlex 4/40/400) Up to 32 PowerFlex 4/40/400 Drives on RTU Master Network HIM Bezel with Installed WIM Pocket PC, Laptop or Desktop Computer AK-U0-RJ45-SC1 Splitter Cable Contains FCC ID: SNT-2XWIMNX IC: 5450A-2XWIMNX This device complies with Part 15 of the FCC rules.
D-8 Using RTU Master Mode Accessing the Drives on RTU Master Network Using one of the Allen-Bradley drive software tools enables you to monitor, configure, and control any of the drives on the RTU Master network. You can also monitor and configure the WIM. Using Pocket DriveExplorer for Pocket PC 1. Re-establish wireless communication between the WIM and the computer. Launch Pocket DriveExplorer for Pocket PC. The ConnectionMgr screen (Figure D.10) appears.
Using RTU Master Mode D-9 3. Select the “Remote” radio button and click Next -> to display the Bluetooth Browser screen (Figure D.13). Figure D.13 Bluetooth Browser Screen 4. Select the drive to which the WIM is connected (for this example, PowerFlex 40 3P 460V 1.0HP), and click OK to display the Remote Configuration screen (Figure D.14). Enter a name (for this example, “Drive 1”) for the drive.
D-10 Using RTU Master Mode 5. Click Next -> to display the Connection Summary screen (Figure D.15) which shows information about this drive being connected to the network. Then click Save and Connect Now to display the “Location for saved connection” screen (Figure D.16). Figure D.15 Connection Summary Screen Figure D.16 “Location for saved connection” Screen 6. Use the default name shown or enter a desired name (for this example, Drive 1).
Using RTU Master Mode D-11 Using DriveExplorer (Full Version Only) 1. Re-establish wireless communication between the WIM and the computer. Launch DriveExplorer. The application window (Figure D.19) will appear. Figure D.19 DriveExplorer Full Application Window 2. Select Explore > Connect > Serial to Network… to display the Network Connection - Node Selection screen (Figure D.20). Figure D.20 Network Connection - Node Selection Screen 3. Select the “Multiple” radio button.
D-12 Using RTU Master Mode Figure D.21 DriveExplorer Network Menu Tree 4. Click on each node in the menu tree to create its database and identity. Then expand each node to display the connected drive and WIM representation (Figure D.22). TIP: WIM representation appears for each drive in the menu tree even though there is only one WIM on the network. To access the WIM parameters, click any WIM shown in the menu tree. Figure D.
Using RTU Master Mode D-13 Using DriveExecutive 1. Re-establish wireless communication between the WIM and the computer. Launch DriveExecutive. In the application window, select Drive > Connect to Drive… to display the Connect to Drive window. Then expand the menu tree in the left pane to display either the “Unrecognized Device” icons (which represent the drives) or the “DSI” icons. The window should look similar to Figure D.23. Figure D.23 Connect to Drive Window 2.
D-14 Using RTU Master Mode Figure D.24 Drive 1 Online Linear List Window 3. Repeat Steps 1 and 2 for each remaining drive on the network. Figure D.25 shows online windows for each of the drives in this example RTU Master network. Figure D.
Glossary A Application Code Code that runs in the WIM after the boot code calls it. It performs the normal operations of the system. B BCC (Block Check Character) An error detection scheme where the 2’s complement of the 8-bit sum (modulo-256 arithmetic sum) of all data bytes in a transmission block. It provides a means of checking the accuracy of each message transmission.
G-2 Glossary DSI (Drive Serial Interface) DSI is based on the Modbus RTU serial communication protocol and is used by various Allen-Bradley drives and power products, such as PowerFlex 4, PowerFlex 40, PowerFlex 40P, and PowerFlex 400 drives. DSI Peripheral A device that provides an interface between DSI and a network or user. Peripheral devices are also referred to as “adapters” or “modules.” The WIM and PowerFlex 4-Class HIMs (22-HIM-xxx) are examples of DSI peripherals.
Glossary G-3 F Flash Update The process of updating firmware in a device. The WIM can be flash updated using the Allen-Bradley software tool ControlFLASH in combination with an Allen-Bradley drive-configuration software tool, such as Pocket DriveExplorer for Pocket PC, DriveExplorer or DriveExecutive. H HIM (Human Interface Module) A device that can be used to configure and control a PowerFlex 4-Class drive.
G-4 Glossary PowerFlex 4-Class (Component-Class) Drives The Allen-Bradley PowerFlex 4-Class family of AC drives includes the PowerFlex 4, PowerFlex 40, PowerFlex 40P, and PowerFlex 400. These drives can be used for applications ranging from 0.2 kW (0.25 HP) to 7.5 kW (10 HP). S Status Indicator A status indicator is an LED that is used to report the status of a device. The WIM has one status indicator that emits blue, green, or red indications.
Index A diagnostic items, 4-3 accessing parameters, 3-1 dimensions, A-1 Adapter Cfg parameter, B-1 Drive Addr Act parameter, B-2 Adapter Type parameter, B-1 Drive Addr Cfg parameter, B-1 application code, G-1 DriveExecutive using to establish wireless connection, 3-16 web site, see DriveTools SP assigning name for WIM (optional) using DriveExecutive, 3-23 using DriveExplorer, 3-14 using Pocket DriveExplorer for Pocket PC, 3-8 attentions, 1-4 B DriveExplorer definition, G-2 free Lite version, G-2
Index-2 F fault action, 3-24 fault queue, see event queue firmware parameters in, 3-1 release, P-3 flash update, G-3 flash updating DSI peripherals wirelessly using DriveExecutive, C-11 using DriveExplorer, C-6 using Pocket DriveExplorer for Pocket PC, C-1 H HIM (Human Interface Module), G-3 hold last definition, G-3 setting, 3-24 I installing the WIM NEMA 1, 2-1 NEMA 4, 2-2 N naming the WIM (optional) using DriveExecutive, 3-23 using DriveExplorer, 3-14 using Pocket DriveExplorer for Pocket PC, 3-8 Non
Index-3 related documentation, P-1 removing the WIM, 2-4 Reset Module parameter, B-2 resetting the WIM, 3-26 RSLinx, P-1 RTU Master mode, D-1 S safety precautions, 1-4 Security Mode parameter, B-2 Security PIN parameter, B-2 specifications, A-1 status indicator definition, G-4 locating, 1-6 troubleshooting with, 4-1 understanding, 4-1 T technical support, P-2 tools, see equipment troubleshooting, 4-1 U update, see flash update using RTU Master mode, D-1 W web site DriveExecutive, G-2 DriveExplorer, G-2
Index-4
Index-5
Index-6
U.S. Allen-Bradley Drives Technical Support Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives www.rockwellautomation.com Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA,Tel: (1) 414.382.2000, Fax: (1) 414.382.
