User Manual ArmorStart® Distributed Motor Controller with EtherNet/IP™ Catalog Numbers 280E, 281E, 284E
Important User Information Because of the variety of uses for the products described in this publication, those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards.
Trademark List Allen-Bradley, ArmorConnect, ArmorStart, DeviceLogix, RSLogix 5000, RSNetWorx, StepLogic, RSLinx, On-Machine and ControlLogix are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. European Communities (EC) Directive Compliance If this product has the CE mark it is approved for installation within the European Union and EEA regions. It has been designed and tested to meet the following directives.
Table of Contents European Communities (EC) Directive Compliance. . . . . . . . . . . . . . . . . . 3 Low Voltage and EMC Directives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Chapter 1 Product Overview Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Catalog Number Explanation . . . . . . .
Table of Contents ArmorStart® EtherNet/ IP Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Notes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Chapter 2 Installation and Wiring 6 Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unpacking . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents Branch Circuit Protection Requirements for ArmorConnect Three-Phase Power Media. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ethernet and I/O Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optional Locking Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents Adding an ArmorStart to RSLogix Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Connect and Configure ArmorStart with Add-On-Profile (AOP) . . . . 82 5000 Offline Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 General Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Connection Tab . . . . . .
Table of Contents Drive Display Group (Bulletin 284E only). . . . . . . . . . . . . . . . . . . . . Drive Setup Group (Bulletin 284E only) . . . . . . . . . . . . . . . . . . . . . . Drive Advanced Setup Group (Bulletin 284E only). . . . . . . . . . . . . Clear a Type 1 Fault and Restart the Drive. . . . . . . . . . . . . . . . . . . . . Clear an Overvoltage, Undervoltage, or Heatsink OvrTmp Fault without Restarting the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents Restart Retries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Miscellaneous Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EtherNet/IP LED Status Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Module LED Status and Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Module Fault LED Indications. . . . . . . .
Table of Contents Accessories Industrial Ethernet Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253 D Code Connectivity (M12) – 1585D . . . . . . . . . . . . . . . . . . . . . . . . 253 Sensor Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 Sensor Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 Motor and Brake Cables . . . . . . . . . . . . . . . . .
Table of Contents Exclusive Owner Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Listen Only Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class 3 CIP Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Discrete Input Point Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CLASS CODE 0x0008 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents Bulletin 280 and 281 ArmorStart Produced Network Bits . . . . . . Bulletin 284 ArmorStart Status Bits. . . . . . . . . . . . . . . . . . . . . . . . . . . Bulletin 284 ArmorStart Fault Bits. . . . . . . . . . . . . . . . . . . . . . . . . . . . Bulletin 284 ArmorStart Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bulletin 284 ArmorStart Produced Network Bits . . . . . . . . . . . . . . 322 323 323 324 325 Appendix D PID Setup PID Loop . . . . . . . . . . . . . . . .
Table of Contents 14 Rockwell Automation Publication 280E-UM001B-EN-P - July 2012
Chapter 1 Product Overview Bulletin 280E/281E Type 284E EtherNet/IP™ Horsepower Range: 0.5…10 Hp (0.37…7.5 kW) 0.5…5 Hp (0.4…3.
Chapter 1 Product Overview Introduction This chapter provides a brief overview of the features and functionality of the ArmorStart® EtherNet/Industrial Protocol (IP) Distributed Motor Controllers, Bulletin 280E, 281E, and 284E. Description The ArmorStart EtherNet/IP™ Distributed Motor Controllers are integrated, pre-engineered, motor starting solutions. Bulletins 280E and 281E are used for full-voltage and reversing applications, respectively.
Product Overview Chapter 1 The Armorstart controller and associated motor cable have been evaluated as a system by UL and is suitable for group installation. Armorstart controllers contain a UL listed disconnect which in many applications eliminates the need for additional components. Examples given in this section are for reference purposes. This basic explanation should not be used for product selection because not all combinations will produce a valid catalog number.
Chapter 1 Product Overview Figure 2 - Catalog Number Explanation for 284E 284 E – F a b c V D2P3 D – 10 – CR – Option 1 – Option 2 – Option 3 d e f g h i j k a d f i Bulletin Number Torque Performance Mode Control Voltage Option 1 Code Description 284 VFD Starter Code Description Code Description V Sensorless Vector Control and Volts per Hertz Z 24V DC b Code Description E EtherNet/IP Enclosure Type Code Description F Type 4 (IP67) 3 j Short Circuit Protection (Mo
Product Overview Mode of Operation Chapter 1 Bulletin 280E/281E Full-Voltage Start This method is used in applications requiring across-the-line starting, in which full inrush current and locked-rotor torque are realized. The ArmorStart Bulletin 280E offers full-voltage starting and the Bulletin 281E offers full-voltage starting for reversing applications.
Chapter 1 Product Overview Figure 4 - Sensorless Vector Control Description of Features Overload Protection The ArmorStart Distributed Motor Controller incorporates, as standard, electronic motor overload protection. This overload protection is accomplished electronically with an I2t algorithm. The ArmorStart’s overload protection is programmable via the communication network, providing the user with flexibility. The Bulletin 280E/281E overload trip class can be selected for class 10, 15, 20 protection.
Product Overview Chapter 1 • Supports IEEE 1588 transparent clock for CIP Motion™ and CIP Sync™ applications • Supports the management of network traffic to ensure timely delivery of critical data, that is, QoS and IGMP protocols are supported Note: DLR ports cannot be used as two network interface cards (NICs) connected to two different subnets. Switched vs. Unswitched Control Power Input/Output (I/O) Connections The voltage at terminals A1/A2 supplies power to the Armorstart outputs.
Chapter 1 Product Overview Embedded Web Server The embedded web server allows the user to view information and configure the ArmorStart via a web browser. The default Login is “Administrator”. There is no password set by default. IMPORTANT Caution: The user should set the password to a unique value for authorized personnel. If the Login and password are lost you will need to reset the device to factory defaults via the Programmable Logic Controller (PLC). Note: The configuration will be lost.
Product Overview Chapter 1 • RUN LED This LED is illuminated solid green when a start command and control power are present. • NETWORK LED This bicolor (red/green) LED indicates the status of the internal communication link. • FAULT LED This indicates a Controller Fault (trip) condition. The “Reset Button” is a local trip reset. Electronic Data Sheet (EDS) EtherNet/IP devices have electronic data sheets (EDS).
Chapter 1 Product Overview Table 1 - Protection Faults Bulletin 280E/281E Trip Status Bulletin 284E Trip Status PowerFlex 40 Fault Codes Short Circuit Short Circuit — Overload Overload (Drive Codes 7 and 64) Phase Loss Phase Short (Drive Codes 38…43) Reserved Ground Fault (Drive Code 13) Reserved Stall (Drive Code 6) Control Pwr Loss Control Pwr Loss — Input Fault Input Fault — Over Temperature Over Temperature — Phase Imbalance Over Current (Drive Codes 12 and 63) A3, Unswit
Product Overview Chapter 1 Gland Plate Entrance The ArmorStart product offers two different methods of connecting incoming three-phase and control power to the device. One method offered is the traditional conduit entrance with a 3/4 in. and a 1 in. conduit hole opening. The second method offers connectivity to the ArmorConnect® power media. Factoryinstalled receptacles are provided for connectivity to both three-phase and control power media.
Chapter 1 Product Overview Optional HOA Selector Keypad with Jog Function (Bulletin 284E only) The HOA Selector Keypad with Jog Function allows for local start/stop control with capabilities to jog in forward/reverse motor directions. Figure 9 - Optional HOA with Jog Function Configuration Source Brake Contactor and Connector (Bulletin 284E only) An internal contactor is used to switch the electromechanical motor brake On/ Off. The motor brake contactor is powered from the main power circuit.
Product Overview Chapter 1 internal resistor monitoring circuit board. The cable length available is 0.5 m and 1.0 m. The IP67 Dynamic Brake is separately ordered. See Chapter 11 for available IP67 Dynamic Brake Resistors. Note: The IP67 Dynamic Brake Resistor is used only with the -DB1 factory-installed option. Only the specified IP67 Dynamic Brake resistor can be used based on the VFD horsepower. Connecting resistors other than those specified will result in a DB1 fault.
Chapter 1 Product Overview ArmorStart® EtherNet/ IP Features Figure 10 - Bulletin 280E/281E ArmorStart with EtherNet/IP™ Communication Protocol Local Disconnect LED Status Indication and Reset Control Module IP Address Notation Area 2 Outputs (Micro/M12) Hand-Off-Auto Keypad 4 Inputs (Micro/M12) IP Address Switches Motor Connection Ethernet Ports (DLR) Figure 11 - Bulletin 284E ArmorStart with EtherNet/IP Communication Protocol Local Disconnect LED Status Indication and Reset IP Address Notatio
Product Overview Chapter 1 Notes: Rockwell Automation Publication 280E-UM001B-EN-P - July 2012 29
Chapter 1 30 Product Overview Rockwell Automation Publication 280E-UM001B-EN-P - July 2012
Chapter 2 Installation and Wiring Receiving It is the responsibility of the user to thoroughly inspect the equipment before accepting the shipment from the freight company. Check the item(s) received against the purchase order. If any items are damaged, it is the responsibility of the user not to accept delivery until the freight agent has noted the damage on the freight bill. Should any concealed damage be found during unpacking, it is again the responsibility of the user to notify the freight agent.
Chapter 2 Installation and Wiring General Precautions In addition to the precautions listed throughout this manual, the following statements, which are general to the system, must be read and understood. ATTENTION: The controller contains ESD (electrostatic discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing, or repairing the assembly. Component damage may result if ESD control procedures are not followed.
Installation and Wiring Chapter 2 Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change. Dimensions Conduit Gland Entrance Bulletin 280E/281E Figure 12 - Dimensions for Bulletin 280E/281E 351 [13.82 ] 290 [11.42 ] 189 [7] 268 [10.55] 287,5 [11.32 ] 6,8 [.27 ] 150 [6 ] 3,02 [ .12 ] MOTOR CONNECTION 185 [7.3] M22 CORDSET MOTOR CONN ECTION 243 [9.57] M35 CORDSET 373 [14.69 ] 11 [ .43 ] 195 [7.
Chapter 2 Installation and Wiring Conduit Gland Entrance Bulletin 284E Figure 13 - Dimensions for Bulletin 284E 2HP or less 420.38 [16.55] 3HP or greater 444.38 [17.50] 290 [11.42] 236 [9] 268 [10.55] 287,5 [11.32 ] 3,02 [.12 ] 6,8 [.27 ] MOTO R CONNECTION 266.9 [10.51] 373 [14.69] 11 [.43 ] 195 [7.68 ] 67,9 [3 ] 1 in. CONDUIT OPENING 39 [2 ] 34 47 [1.85 ] 0.75 in.
Installation and Wiring Chapter 2 ArmorConnect® Gland Connectivity Bulletin 280E/281E Figure 14 - Dimensions for Bulletin 280E/281E 3 Hp and less @ 480V AC 10 Hp @ 480V AC 351 [13.82] 290 [11.42] 351 [13.82] 290 [11.42] 268 [10.55 ] 268 287,5 [10.55] [11.32 ] 203.2 [8] CABLE KEEP OUT 6,8 [.27 ] 10 A Short Circuit Protection (M22) 77,6 [3] 203.2 [8] CABLE KEEP OUT 287,5 [11.32] 6,8 [.27 ] 25 A Short Circuit Protection (M35) 77,6 [3 ] 60,6 [2 ] 25,5 [1 ] 60,6 [2 ] 68 [2.
Chapter 2 Installation and Wiring ArmorConnect Gland Connectivity Bulletin 284E Figure 15 - Dimensions for Bulletin 284E 2 Hp or less at 480V 290 [11.42] 3 Hp or greater at 480V 419,53 [16.52] 290 [11.42] 444,38 [17.50] 268 [10.55] 287,5 268 [10.55] [11.32] 6,8 [.27 ] 25 A Short Circuit Protection (M35) 77,6 [3 ] 60,6 [2 ] 60,6 [2] 25,5 [1] 36 6,8 [.27 ] 10 A Short Circuit Protection (M22) 77,6 [3] 68 [2.
Installation and Wiring Mount Orientation The recommended mounting orientation of ArmorStart EtherNet/IP is the vertical configuration. This is especially important for the Bulletin 284. This ensures proper air flow over the heat sink. Improper mounting or debris build up will reduce air flow and increased internal temperatures. This may reduce the overall life of the product. For alternate mounting contact your local sales representative.
Chapter 2 Installation and Wiring Terminal Designations As shown in Figure 16, the ArmorStart Distributed Motor Controller contains terminals for power, control, and ground wiring. Access can be gained by removing the terminal access cover plate. Figure 16 - ArmorStart Power and Control Terminal Connections (applies to Bulletin 280E/281E and Bulletin 284E) Detail A See Detail A Table 3 - Power, Control and Ground Terminal Designations Control Power Wiring 38 Terminal Designations No.
Installation and Wiring Chapter 2 24V DC Control Power • 24V DC (–15%, +10%) • A1 = Switched +V • A2 = Common for both switched and unswitched (–V) • A3 = Unswitched +V Input and Output Characteristics • 5-pin female connectors (M12) • 4 fixed inputs (two per connector) – software selectable sink or source • 2 sourcing outputs DC (solid-state) – (one per connector) Input and Output Power Connection • Sensor Power will be sourced from +24V supplied from A3(+) and A2(–).
Chapter 2 Installation and Wiring ArmorStart with EtherNet/IP Internal Wiring Figure 17 - ArmorStart Ethernet Bulletin 280E with HOA Diagram 140M L1 L2 L3 Motor AS Logic Control Power Sense 140M Off/Tripped On 7A Class CC F AS Logic Control Current supplied by control power due to the power supply voltage being greater than A3 voltage 26V 2.5A Class CC 2A SC Protected Port 2 Output A Note: This power supply is not present in the Status Only versions.
Installation and Wiring Chapter 2 Figure 18 - ArmorStart Ethernet Bulletin 281E with HOA Diagram ArmorStart Ethernet REV with HOA Diagram Reverser 140M L1 L2 L3 Motor AS Logic Control Power Sense Off/Tripped 140M 7A Class CC On F FB AS Logic Control 2.5A Class CC 2A SC Protected Note: This power supply is not present in the Status Only versions.
Chapter 2 Installation and Wiring Figure 19 - ArmorStart Ethernet Bulletin 284E Drive Diagram Output Contactor Option Sensorless Vector Control 140M L1 L2 L3 Filter Option L1 L2 L3 T1 T2 T3 BR+ BR- Source Brake Option R1 R2 Fan Off/Tripped A1 A2 7A Class CC 1 Ampere Total Current supplied by control power due to the power supply voltage being greater than A3 voltage 26V O Output Contactor Output A R1 PF40 R2 04 13 15 08 07 16 17 09 18 RJ-45 19 R3 Note: This switch is controlle
Installation and Wiring Chapter 2 Recommended Cord Grips Figure 20 - Cord grips for ArmorStart Devices with 10 A Short Circuit Protection Rating 3/4 in. Lock Nut 1 in. Lock Nut Thomas & Betts Cord Grip Cat. No. 2931NM 3/4 in. Stain Relief Cord Connector Cable Range: 0.31…0.56 in. Used with Control Power Media Cordset - Example: Thomas & Betts Cord Grip Cat. No. 2940NM 1 in. Stain Relief Cord Connector Cable Range: 0.31…0.56 in. Used with Three-Phase Power Media Cordset - Example: Cat. No.
Chapter 2 Installation and Wiring Disconnecting MOVs To prevent drive damage, the MOVs connected to ground must be disconnected if the drive is installed on an ungrounded and high resistive distribution system where the line-to-ground voltages on any phase could exceed 125% of the nominal line-to-line voltage. To disconnect the MOVs, remove the jumper shown in Figure 23, Bulletin 284E Jumper Removal. 1. Before installing the Bulletin 284E, loosen four mounting screws. 2.
Installation and Wiring Chapter 2 Group Motor Installations for USA and Canada Markets The ArmorStart Distributed Motor controllers are listed for use with each other in group installations per NFPA 79, Electrical Standard for Industrial Machinery. When applied according to the group motor installation requirements, two or more motors, of any rating or controller type, are permitted on a single branch circuit. Group Motor Installation has been successfully used for many years in the USA and Canada.
Chapter 2 Installation and Wiring • Routing cables should be done in such a manner to minimize inadvertent exposure and/or damage. • Additionally, if conduit or other raceways are not used, it is recommended that strain relief fittings be utilized when installing the cables for the control and power wiring through the conduit openings. The working space around the ArmorStart may be minimized as the ArmorStart does not require examination, adjustment, servicing or maintenance while energized.
Installation and Wiring Chapter 2 • Using an EMI filter, with any drive rating, may result in relatively high ground leakage currents. Therefore, the filter must only be used in installations that are solidly grounded (bonded) to the building power distribution ground. Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection. Some local codes may require redundant ground connections.
Chapter 2 Installation and Wiring General safety dictates that all metal parts are connected to earth with separate copper wire or wires of the appropriate gauge. Most equipment has specific provisions to connect a safety ground or PE (protective earth) directly to it. Grounding PE or Ground The safety ground - PE must be connected to earth ground. This point must be connected to adjacent building steel (girder, joist), a floor ground rod, bus bar or building ground grid.
Installation and Wiring Chapter 2 Figure 24 - Ethernet Media System Overview Connections: ➊ ➋ ➌ ➍ ➎ ➏ ➐ ➑ ➒ ➓ CAT5e Bulkhead Connector and Receptacle – Example Cat.No. 1585A-DD4JD CAT5e Patchcord, IP67, M12 D-Code, Male Straight, Male Right Angle – Example Cat.No. 1585D-M4TBDE-* CAT5e, Patch Cable, IP20, RJ45 Male to RJ45 Male – Example Cat.No. 1585J-M4TB-* Three-Phase Power Receptacles Female receptacles are a panel mount connector with flying leads – Example Cat. No.
Chapter 2 Installation and Wiring ArmorConnect Connections Figure 25 - ArmorConnect Receptacles 10 A Short Circuit Protection Rating Control Power Receptacle 25 A Short Circuit Protection Rating Control Power Receptacle Three-Phase Power Receptacle Three-Phase Power Receptacle Factory-installed ArmorConnect gland plate connections Figure 26 - ArmorConnect Connections Table 4 - ArmorConnect Gland Plate Conductor Color Code 50 Terminal Designations Description Color Code A1 (+) Control Power In
Installation and Wiring Chapter 2 Figure 27 - On-Machine Stop Stations Table 1 Product Selection Enclosure Type Plastic Metal Quick Connect Knockout Type Operator Mini Receptacle Metric Twist to Release Illumination Voltage 24V AC/DC 24V AC/DC Contact Configuration 1 N.C./1 N.O. Cat. No.
Chapter 2 Installation and Wiring ArmorConnect Cable Ratings The ArmorConnect Power Media cables are rated per UL Type TC 600V 90°C Dry 75°C Wet, Exposed Run (ER) or MTW 600V 90°C or STOOW 105°C 600V - Canadian Standards Association (CSA) STOOW 600V FT2. For additional information regarding ArmorConnect Power Media refer to the Industrial Controls Catalog.
Installation and Wiring Ethernet and I/O Connections Chapter 2 ArmorStart EtherNet/IP utilizes a sealed D-coded M12 (micro) style Ethernet connector.
Chapter 2 Installation and Wiring Figure 33 - External Connections for Motor Connector – Bulletin 280E/281E - 10 Hp (M35) at 480V AC Pin 1 - T1 (black) Pin 2 - Ground (green/yellow) Pin 3 - T3 (red) Pin 4 - T2 (white) Figure 34 - External Connections for Brake Contactor Connector (M25) Pin 1 - L1 (black) Pin 2 - Ground (green/yellow) Pin 3 - L2 (white) Figure 35 - External Connections for Dynamic Brake Connection (M22) Pin 1 - Ground (green/yellow) Pin 2 - BR+ (black) Pin 3 - BR– (white) Figure 36 - In
Installation and Wiring Chapter 2 Figure 37 - Incoming Three-Phase Power for 10 A Short Circuit Protection (M22) Pin 1 - L1 (black) Pin 2 - L2 (white) Pin 3 - L3 (red) Pin 4 - Ground (green/yellow) Figure 38 - Incoming Three-Phase Power for 25 A Short Circuit Protection (M35) Pin 1 - L1 (black) Pin 2 - Ground (green/yellow) Pin 3 - L3 (red) Pin 4 - L2 (white) Optional Locking Clip The clam shell design clips over the ArmorStart motor connector and motor cable to limit customer access from disconnectin
Chapter 2 Installation and Wiring Figure 40 - Bulletin 284E Installation of Locking Clip 56 Rockwell Automation Publication 280E-UM001B-EN-P - July 2012
Chapter 3 Introduction to EtherNet/IP and Device Level Ring Technology Terminology Refer to the table for the meaning of common terms. This Term Means Consumer A destination device in the CIP™ networking model. See CIP. CSMA/CD Carrier sense multiple access/collision detection is the access method used in Ethernet. When a device wants to gain access to the network, it checks to see if the network is quiet (senses the carrier). If it is not, it waits a random amount of time before retrying.
Chapter 3 Introduction to EtherNet/IP and Device Level Ring Technology This Term Means Fully qualified domain name A fully qualified domain name (FQDN) is a domain name that includes all higher level domains relevant to the entity named. If you think of the DNS as a treestructure with each node having its own label, a fully qualified domain name for a specific node would be its label followed by the labels of all the other nodes between it and the root of the tree.
Introduction to EtherNet/IP and Device Level Ring Technology Introduction to EtherNet/IP Chapter 3 This Term Means Subnet mask An extension of the IP address that allows a site to use a single net ID for multiple networks. Switch A network device that cross connects devices or network segments. A switch provides each sender/receiver the full network bandwidth (2x in full duplex mode), reduces collisions, and increases determinism.
Chapter 3 Introduction to EtherNet/IP and Device Level Ring Technology Figure 41 - OSI Model for ISO Standard for Network Communications This approach provides real time technology into the Ethernet domain. With the network extensions of CIP Safety™, CIP Sync™ and CIP Motion™, CIP networks allow for safety communication, time synchronization, and simple to high performance motion all over the same EtherNet/IP network.
Introduction to EtherNet/IP and Device Level Ring Technology Linear Network Introduction Chapter 3 A linear network is a collection of devices that are daisy-chained together. Figure 42 - Linear Network Collection of Devices In this topology a communication issue in the media or device will prevent nodes downstream from communicating. Figure 43 - Communication Issue in the Media or Device Line The EtherNet/IP embedded switch technology allows this topology to be implemented at the device level.
Chapter 3 Introduction to EtherNet/IP and Device Level Ring Technology IMPORTANT Products with EtherNet/IP embedded switch technology have two ports to connect to a linear or DLR network in a single subnet. You cannot use these ports as two Network Interface Cards (NICs) connected to two different subnets. Device Level Ring (DLR) Introduction A DLR protocol defines a set of behaviors, refer to Figure 44.
Introduction to EtherNet/IP and Device Level Ring Technology Chapter 3 Figure 45 - Physical Layer Failure is Detected When the physical layer fault is corrected the supervisor will “hear” the beacon frame again on both ports. Once this is detected the ring supervisor re-establishes and configures the ring topology. All the neighboring nodes detect this and reconfigure themselves back to ring. A DLR network is a single-fault tolerant network intended for the interconnection of automation devices.
Chapter 3 Introduction to EtherNet/IP and Device Level Ring Technology Number of Nodes on a DLR Network Rockwell Automation recommends that you use no more than 50 nodes on a single DLR or linear network. If your application requires more than 50 nodes, we recommend that you segment the nodes into separate, but linked, DLR networks. With smaller networks: • there is better management of traffic on the network. • the networks are easier to maintain. • there is a lower likelihood of multiple faults.
Introduction to EtherNet/IP and Device Level Ring Technology EtherNet/IP General Wiring Guideline Chapter 3 Ethernet is found in automation equipment, panels, and components. There are a few guidelines, that if followed, will reduce the number of issues an EtherNet/IP application may experience. • Many EtherNet/IP applications will share the same space with power conductors. If the Ethernet media must cross power conductors, do so at right angles.
Chapter 3 Introduction to EtherNet/IP and Device Level Ring Technology Notes: 66 Rockwell Automation Publication 280E-UM001B-EN-P - July 2012
Chapter 4 Product Commissioning The IP address identifies each node on the IP network (or system of connected networks). Each TCP/IP node on a network must have a unique IP address. IP Address The IP address is 32 bits long and has a net ID part and Host ID part. Networks are classified A, B, C, (or other). The class of the network determines how an IP address is formatted.
Chapter 4 Product Commissioning Configuring EtherNet/ IP Address Before using the ArmorStart you may need to configure an IP address, subnet mask, and optional Gateway address. The rotary network address switches found on the I/O section of the ArmorStart are set to 999 and DHCP is enabled as the factory default. The ArmorStart reads these switches first to determine if the switches are set to a valid IP address between 1…254. When switches are set to a valid number the IP address will be 192.168.1.
Product Commissioning Chapter 4 Figure 49 - Network Address Example X10 X100 This example shows the IP address set to 163. 2 8 6 X1 0 0 4 0 2 8 6 4 2 8 6 4 Valid IP address switch settings range from 001 to 254. When the switches are set to a valid number, the adapter’s IP address will be 192.168.1.xxx (where xxx represents the number set on the switches). The adapter’s subnet mask will be 255.255.255.0 and the gateway address is set to 0.0.0.0.
Chapter 4 Product Commissioning Use the Rockwell Automation BootP/DHCP Utility The Rockwell Automation BootP/DHCP utility is a stand alone program that incorporates the functionality of standard BootP/DHCP software with a user friendly graphical interface. It is located in the Utils directory on the RSLogix 5000 installation CD. The ArmorStart EtherNet/IP adapter must have DHCP enabled (factory default) to use the utility.
Product Commissioning Chapter 4 3. Enter the IP Address you want to assign to the device, and click OK. The device is added to the Relation List, displaying the Ethernet Address (MAC) and corresponding IP Address, Hostname, and Description (if applicable). Figure 53 - Relation List When the address displays in the IP Address column in the Request History section, it signifies that the IP address assignment has been made. 4.
Chapter 4 Product Commissioning Figure 54 - Enable DHCP Button Save the Relation List You can save the Relation List to use later. To save the Relation List perform the following steps: 1. Select Save As... from the File menu. Figure 55 - Save the Relation List You will see the Save As Dialog.
Product Commissioning Chapter 4 Figure 56 - Save As Dialog Box 2. Select the folder you want to Save in. 3. Enter a File name for the Relation List (for example, Control System Configuration), and click Save. You can leave the Save as type at the default setting: Bootp You can then open the file containing the Relation List at a later session. DHCP IP Support DHCP (Dynamic Host Configuration Protocol) software automatically assigns IP addresses to client stations logging onto a TCP/IP network.
Chapter 4 Product Commissioning Using the Rockwell Automation Embedded Web Server Internal Web Server ArmorStart Ethernet/IP internal web server allows you to view information and configure the ArmorStart via a web browser. The embedded web server is used to access configuration and status data. Security in the form of an administrative password can be set. The default Login is Administrator. There is no password set by default.
Product Commissioning Chapter 4 Figure 58 - Multiple Tab Views Network Configuration To access the network configuration you will need to login to the Administrative Setting. The factory default Login is Administrator. The factory default password is not used. The user should change the password to ensure unauthorized personnel do not access and modify the device configuration.
Chapter 4 Product Commissioning From this screen you can change the Ethernet Configuration. For example in the above image the default IP address was changed from 192.168.1.1 to 10.10.10.101. To access the webpage after a power cycle, the new address must be used. Parameter Configuration ArmorStart Ethernet/IP embedded web server provides the user the ability to view and modify the device configuration without having to access RSLogix 5000.
Product Commissioning Chapter 4 Figure 62 - Overload Class Settings The above screen shows an example of changing the Overload Class setting to 15. Once all changes are made select Apply. E-mail Notification Configuration ArmorStart Ethernet/IP internal web server will support the e-mailing of warning and trip messages via Simple Mail Transfer Protocol (SMTP).
Chapter 4 Product Commissioning E-mail triggers: • • • • when a trip occurs when a trip is cleared when a warning occurs when a warning is cleared Note: “Cleared Event” e-mails will only be sent when all events have been cleared and if a trip event e-mail has previously been sent. For example, if the device is configured to send e-mails when a phase loss trip and an overload trip is detected, no e-mail will be sent when both the overload and the phase loss is cleared.
Chapter 5 Adding an ArmorStart to RSLogix 5000 Setup This section will show you how to add an ArmorStart Add-On-Profile (AOP) to RSLogix 5000. It is assumed that you have downloaded and installed the AOP so that the RSLogix 5000 software can fully support the ArmorStart Ethernet/IP. The AOP can be downloaded from: http://support.rockwellautomation.com/ controlflash/LogixProfiler.asp. 1. Open RSLogix 5000 by double-clicking on the icon on your desktop. 2. Select File>New to create a new project.
Chapter 5 Adding an ArmorStart to RSLogix 5000 3. Enter the name of the project and select your controller from the Type drop down menu. For this example, a Cat. No. 1769-L35E and software revision 19 will be used. Then click OK. 4. To add a new module to the tree, right-click on Ethernet and select New Module. This allows you to add a new ArmorStart to the Logix Project.
Adding an ArmorStart to RSLogix 5000 Chapter 5 5. Select the ArmorStart in your application and click OK. 6. The AOP is shown below. Enter a Name for this ArmorStart and an Ethernet address. For this example, the Private Network setting will be used. This should be set to match the IP address switch setting on the ArmorStart. Then press OK. Note: Refer to Configuring EtherNet/ IP Address in Chapter 4 to set an IP address on the device.
Chapter 5 Adding an ArmorStart to RSLogix 5000 Connect and Configure ArmorStart with Add-OnProfile (AOP) This section will show the AOP tabs and how they can be used to connect, obtain status, and configure the ArmorStart. Before the walkthrough is started, the RSLogix 5000 software should be open and an AOP displayed as shown below. The screenshot above displays that the AOP has seven tabs that can be used to configure and/or monitor your ArmorStart.
Adding an ArmorStart to RSLogix 5000 Offline Connection Chapter 5 General Tab Click on the General tab to display the following: This tab allows you to name your module, which should be descriptive and representative of the module. The IP Address of the module must also be input so that communication can be established. The IP Address should be the one defined using the BootP/DHCP Server, the Rotary Network Address Switches or the ArmorStart internal web server.
Chapter 5 Adding an ArmorStart to RSLogix 5000 Connection Tab Click on the Connection tab to display the following: The Request Packet Interval (RPI) indicates the maximum frequency at which data will be received. It is possible that data could come more quickly than the time interval assigned in the RPI. In the majority of cases, the default 20 ms should be the optimal setting. If you check the Inhibit Module option, connection to controller tags will be broken.
Adding an ArmorStart to RSLogix 5000 Chapter 5 Parameters Tab Click on the Parameters tab to display the following: The parameters are divided into groups based on the type of ArmorStart. By clicking in the Group drop down menu you can choose which parameter group is displayed. When the Parameters tab is selected, the tab defaults to the Drive Setup (Bulletin 284E) or Starter Setup (Bulletin 280E) groups depending on the ArmorStart.
Chapter 5 Adding an ArmorStart to RSLogix 5000 1. If a controller path is not set in the field shown below, you must first set a path before going online with the controller. Click on the button shown below. 2. Expand and browse the AB_ETHIP-1, Ethernet driver. 3. Select the Controller path. Then click Go Online.
Adding an ArmorStart to RSLogix 5000 Chapter 5 4. The following will appear and for this example, click on Download to connect to the controller. 5. If a download confirmation dialog box appears, click Download again. 6. Click Yes to bring the controller back to Remote Run.
Chapter 5 Adding an ArmorStart to RSLogix 5000 7. The controller should now be online. If at any point you go offline and a path is selected, you can also go online by clicking the Offline drop down in the upper left corner of the screen. Click on Go Online to connect to the ArmorStart, as shown below. Note: If a yellow triangle appears next to the ArmorStart Icon in the Controller Organizer Tree as shown below, it means that the connection is faulted.
Adding an ArmorStart to RSLogix 5000 Chapter 5 Parameters Tab Return to the Parameters tab again once the AOP is opened by selecting the ArmorStart in the project tree. Notice that when clicking in the Parameters tab, an ArmorStart Correlation pop-up window is displayed, as shown below. This indicates that the AOP is comparing the parameter data entered offline vs. the parameter data stored in the ArmorStart.
Chapter 5 Adding an ArmorStart to RSLogix 5000 to a new ArmorStart and you just created the ArmorStart object and have not made any changes in the parameters, the ArmorStart correlation should not find any discrepancy. Note: If you make any changes to the parameters offline, they will not be downloaded to the ArmorStart when the connection is made (going Online). For the Offline changes to take effect you must go to the Parameters tab.
Adding an ArmorStart to RSLogix 5000 Chapter 5 Internet Protocol Tab Click on the Internet Protocol tab to display the following: If the IP address was set up using the Rotary Network Address Switches, default settings for the IP would already be established and you will not be able to make any changes in this tab. In most cases, you would not need to make any changes in this tab and it will only display the current IP Settings Configuration.
Chapter 5 Adding an ArmorStart to RSLogix 5000 Port Configuration Tab Click on the Port Configuration tab to display the following: This tab is used to enable or disable a physical port in the module. The ports will normally be in Auto Negotiate mode, which in general, is the recommended setting. Otherwise, you have to physically set the Speed or Duplex selection in this tab. It is important to note that although there are two physical ports, they act as one.
Adding an ArmorStart to RSLogix 5000 Chapter 5 Network Tab Click on this tab to display the following: This tab displays information about the network configuration, such as the type of topology (linear or device level ring).
Chapter 5 Adding an ArmorStart to RSLogix 5000 Auto-Generated Tags After you install and configure the AOP, the controller tags are generated. The tags names are descriptive and automatically generated. This greatly simplifies programming. The figure below shows an example of the auto-generated tags for ArmorStart. The following tables provide more clarification regarding the Produce and Consume assemblies and how they correlate with the auto-generated names.
Adding an ArmorStart to RSLogix 5000 Chapter 5 Table 5 - Default Consume Assembly for Bulletin 284E Instance 166 Consumed Inverter Type Starter with Network Inputs Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Out B Out A — JogReverse JogForward ResetFault RunReverse RunForward 1 DriveInput4 DriveInput3 DriveInput2 DriveInput1 DecelCtrl_1 DecelCtrl_0 AccelCtrl_1 AccelCtrl_0 2 FreqCommand (Low) (xxx.x Hz) 3 FreqCommand (High) (xxx.
Chapter 5 Adding an ArmorStart to RSLogix 5000 Controller Output/ Command Tags Controller Name Name Logix Tag Name AS_DEMO Pt11DeviceIn AS_DEMO:O.Pt11DeviceIn AS_DEMO Pt12DeviceIn AS_DEMO:O.Pt12DeviceIn AS_DEMO Pt13DeviceIn AS_DEMO:O.Pt13DeviceIn AS_DEMO Pt14DeviceIn AS_DEMO:O.Pt14DeviceIn Table 7 - Default Produce Assembly for Bulletin 284E Produce Assembly - Instance 151 “Drive Status” - Bulletin284E Starters Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 0 Reserved - {name}:I.
Adding an ArmorStart to RSLogix 5000 Chapter 5 Controller Input/ Status Tags Controller Name Name Logix Tag Name AS_DEMO Ready AS_DEMO:I.Ready AS_DEMO NetworkControlStatus AS_DEMO:I.NetworkControlStatus AS_DEMO NetworkReferenceStatus AS_DEMO:I.NetworkReferenceStatus AS_DEMO AtReference AS_DEMO:I.AtReference AS_DEMO In0 AS_DEMO:I.In0 AS_DEMO In1 AS_DEMO:I.In1 AS_DEMO In2 AS_DEMO:I.In2 AS_DEMO In3 AS_DEMO:I.In3 AS_DEMO Hand AS_DEMO:I.Hand AS_DEMO DisconnectClosed AS_DEMO:I.
Chapter 5 Adding an ArmorStart to RSLogix 5000 Table 9 - Bulletin 284E Consume Assembly/Command Tag Explanation 98 Controller Output/ Command Tags Tag Description/Use RunForward Command VFD forward RunReverse Command VFD reverse ResetFault Fault reset JogForward Command Jog forward per internal frequency JogReverse Command Jog reverse per internal frequency OutA Output A OutB Output B AccelCtrl_0 VFD acceleration ramp 1 AccelCtrl_1 VFD acceleration ramp 2 DecelCtrl_0 VFD deceleratio
Adding an ArmorStart to RSLogix 5000 Chapter 5 Table 10 - Bulletin 284E Produced Assembly/Status Tag Explanation Controller Input/ Status Tags Tag Description/Use Fault Communication Fault between PLC and Device (all 1's = Fault, all 0's = Normal) TripPresent Fault exisits with unit WarningPresent Warning of potential fault RunningForward Motor commanded to run forward RunningReverse Motor commanded to run reverse Ready Control Power and 3-phase present NetworkControlStatus Start and Stop com
Chapter 5 Adding an ArmorStart to RSLogix 5000 Table 11 - Default Consume Assembly for Bulletin 280E/281E Instance 162 Default Consumed DOL and Reversing Starter Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 OutB OutA — — — ResetFault RunReverse RunForward 1 Pt07DeviceIn Pt06DeviceIn Pt05DeviceIn Pt04DeviceIn Pt03DeviceIn Pt02DeviceIn Pt01DeviceIn Pt00DeviceIn 2 Pt15DeviceIn Pt14DeviceIn Pt13DeviceIn Pt12DeviceIn Pt11DeviceIn Pt10DeviceIn Pt09DeviceIn Pt08Device
Adding an ArmorStart to RSLogix 5000 Chapter 5 Instance 150 "Starter Stat" - Default Status Assembly for Bulletin 280E/281E Starters Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 4 — — — Ready RunningReverse RunningForward WarningPresent TripPresent 5 — — DisconnectClosed Hand In3 In2 In1 In0 6 Pt07DeviceOut Pt06DeviceOut Pt05DeviceOut Pt04DeviceOut Pt03DeviceOut Pt02DeviceOut Pt01DeviceOut Pt00DeviceOut 7 LogicEnable Pt14DeviceOut Pt13DeviceOut Pt12DeviceOut
Chapter 5 Adding an ArmorStart to RSLogix 5000 Controller Name Name Logix Tag Name DEMO_REV Pt09DeviceOut DEMO_REV:I.Pt09DeviceOut DEMO_REV Pt10DeviceOut DEMO_REV:I.Pt10DeviceOut DEMO_REV Pt11DeviceOut DEMO_REV:I.Pt11DeviceOut DEMO_REV Pt12DeviceOut DEMO_REV:I.Pt12DeviceOut DEMO_REV Pt13DeviceOut DEMO_REV:I.Pt13DeviceOut DEMO_REV Pt14DeviceOut DEMO_REV:I.Pt14DeviceOut DEMO_REV LogicEnabled DEMO_REV:I.LogicEnabled DEMO_REV ProducedWord0Param DEMO_REV:I.
Adding an ArmorStart to RSLogix 5000 Chapter 5 Table 16 - Bulletin 280E/281E Produced Assembly Status Tag Explanation Controller Input/Status Tags Fault TripPresent Tag Description/Use Communication Fault between PLC and Device (all 1's = Fault, all 0's = Normal) Fault exisits with unit WarningPresent Warning of potential fault RunningForward Motor commanded to run forward RunningReverse Motor commanded to run reverse Ready Control Power and 3-phase present In0 Input 0 In1 Input 1 In2 Input
Chapter 5 Adding an ArmorStart to RSLogix 5000 Notes: 104 Rockwell Automation Publication 280E-UM001B-EN-P - July 2012
Chapter 6 Optional HOA Keypad Operation Introduction This chapter provides a basic understanding of the programming of the factoryinstalled optional built-in Hand/Off/Auto (HOA) keypad. The HOA keypad can be programmed for maintained or momentary operation.
Chapter 6 Optional HOA Keypad Operation Figure 65 - Bulletin 280E/281E Hand -Off-Auto Selector Keypad The following state transition matrix summarizes the HOA Keypad when Parameter 45 “Keypad Mode” is set to 1=momentary. .
Optional HOA Keypad Operation Chapter 6 The following state transition matrix summarizes the HOA behavior when Parameter 45 “Keypad Mode” is set to 1=momentary.
Chapter 6 Optional HOA Keypad Operation Figure 67 - Bulletin 284E Hand-Off-Auto Selector Keypad with JOG and Direction Arrow Functions The following state transition matrix summarizes the Jog/HOA behavior when Parameter 45 “Keypad Mode” is set to 1 = momentary.
Optional HOA Keypad Operation Chapter 6 The following state transition matrix summarizes the Jog/HOA behavior when Parameter 45 “Keypad Mode” is set to 0 = maintained.
Chapter 6 Optional HOA Keypad Operation Notes: 110 Rockwell Automation Publication 280E-UM001B-EN-P - July 2012
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Basic Setup Parameters To configure the basic ArmorStart functionality refer to Table 18 below. These are the minimum setup configurations required for Bulletin 280E/281E or Bulletin 284E. There are additional capabilities and motor protection that are not enabled or left at their default values.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Bulletin280E/281E Units Only Starter Display 101 Phase A Current 102 Phase B Current 103 Phase C Current 104 Average Current 105 Therm Utilized Starter Setup 106 FLA Setting 107 Overload Class 108 OL Reset Level 112 Bulletin 284E Units Only Drive Display Drive Setup 101 Output Freq 102 Commanded Freq 103 Output Current 104 Output Voltage 105 DC Bus Voltage 106 Drive Status 107 Fault 1 Code 108 Fault 2 Code 109 Fault 3 Code 110 Process Display
Bulletin 280E/281E/284E Programmable Parameters ArmorStart EtherNet/IP Parameters Chapter 7 Introduction This chapter describes each programmable parameter and its function. Parameter Programming Each Distributed Motor Controller type will have a common set of parameters followed by a set of parameters that pertain to the individual starter type.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters DeviceIn Data This parameter provides status of network device inputs.
Bulletin 280E/281E/284E Programmable Parameters DeviceOut Data This parameter provides status of network device outputs.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Trip Status Parameter Number 4 Access Rule GET Data Type WORD Group Basic Status Units — Minimum Value 0 Maximum Value 16383 Default Value 0 This parameter provides trip identification.
Bulletin 280E/281E/284E Programmable Parameters Starter Status Parameter Number 5 This parameter provides the status of the starter.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters InternalLinkStat Parameter Number 6 Access Rule GET Data Type WORD Group Basic Status Units — Minimum Value 0 Maximum Value 31 Default Value 0 Status of the internal network connections.
Bulletin 280E/281E/284E Programmable Parameters Breaker Type Parameter Number 22 This parameter identifies the Bulletin 140M used in this product.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Starter Enclosure Bit 0 = IP67 Bit 1 = Reserved Bit 2 = Sil3/Cat4 Bit 3…15 = Reserved Starter Options Bit 0 = Full Keypad Bit 1 = Reserved Bit 2 = Source Brake Bit 3 = Reserved Bit 4 = Reserved Bit 5 = Reserved Bit 6 = Reserved Bit 7 = Reserved Bit 8 = Reserved Bit 9…15 = Reserved Parameter Number 59 Access Rule GET Data Type WORD Group Basic Status Units — Minimum Value 0 Maximum Value 4 Default Value 1 Parameter Number 60 Ac
Bulletin 280E/281E/284E Programmable Parameters Warning Status Parameter Number 62 Access Rule GET Data Type WORD Group Basic Status Units — Minimum Value 0 Maximum Value 65535 Default Value 0 This parameter warns the user of a condition, without faulting.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Warning 0 — — — — — — — — — — — — — — — X EEPROM Fault — — — — — — — — — — — — — — X — Internal Comm — — — — — — — — — — — — — X — — Hardware Fault — — — — — — — — — — — — X — — — Control Module X — — — — X X X X X X X X X X X Reserved Produced Assembly Config Group 122 Int00DeviceOut Cfg Parameter Number 13 This parameter is used to specify Int00DeviceOut of prod
Bulletin 280E/281E/284E Programmable Parameters Chapter 7 Int03DeviceOut Cfg Parameter Number 16 This parameter is used to specify Int03DeviceOut of produced assembly 150 or 151.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Bit 13 12 11 10 9 8 7 6 5 4 3 2 0 — — — — — — — — — — — — — X Short Circuit — Overload — — Phase Loss — — — Reserved — — — — Reserved — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — X — — — — — — — — — — — Control Power I/O Fault — — — — — — — Over Temperature — — — — — — — — Phase Imbalance — — — — — — — — — A3
Bulletin 280E/281E/284E Programmable Parameters Chapter 7 Str Net FltValue Parameter Number 27 This parameter determines how the starter will be commanded in the event of a fault. State the Starter will go to on a Net Flt if Parameter 26 (Str Net FltState) = 0 (Goto Fault Value).
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Anti-bounce OFF Delay Parameter Number 31 This parameter allows the installer to program a time duration before an input is reported “OFF” (Anti-bounce). Access Rule GET/SET Data Type UINT Group User I/O Config. Units ms Minimum Value 0 Maximum Value 65 Default Value 0 In Sink/Source Parameter Number 32 This parameter allows the installer to program the inputs to be sink or source.
Bulletin 280E/281E/284E Programmable Parameters OutA Net FltState Parameter Number 35 This parameter in conjunction with Parameter 36 (OutA Net FltValue) defines how Output A will respond when a network fault occurs. 0 = Goto Net FltValue 1 = Hold Last State When set to “1”, Output A will hold state prior to trip occurrence. When set to “0”, Output A will open or close as determined by setting in Parameter 36. Access Rule GET/SET Data Type BOOL Group User I/O Config.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters OutB Pr FltState Parameter Number 39 This parameter in conjunction with Parameter 40 (OutB Pr FltValue) defines how Output B will respond when a protection trip occurs. 0 = Goto PrFlt Value 1 = Ignore PrFlt When set to “1”, Output B continues to operate as command via the network. When set to “0”, Output B will open or close as determined by setting in Parameter 40. Access Rule GET/SET Data Type BOOL Group User I/O Config.
Bulletin 280E/281E/284E Programmable Parameters OutB Net IdlState Parameter Number 43 This parameter in conjunction with Parameter 44 (OutB Net IdlValue) defines how Output B will respond when the network is idle. 0 = Goto PrFlt Value 1 = Ignore PrFlt When set to “0”, Output B will open or close as determined by the setting in Parameter 44. Access Rule GET/SET Data Type BOOL Group User I/O Config.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Keypad Mode Parameter Number 45 Access Rule GET/SET Data Type BOOL Group Misc. Config. Units — Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 46 Access Rule GET/SET Data Type BOOL Group Misc. Config.
Bulletin 280E/281E/284E Programmable Parameters Phase B Current Parameter Number 102 This parameter provides the current of Phase B measured in increments of 1/10th of an ampere. Access Rule GET/SET Data Type INT Group Starter Display Units xx.x Amps Minimum Value 0 Maximum Value 32767 Default Value 0 Phase C Current Parameter Number 103 This parameter provides the current of Phase C measured in increments of 1/10th of an ampere.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Starter Setup Group (Bulletin 280E/281E only) FLA Setting Parameter Number 106 The motor’s full load current rating is programmed in this parameter. Access Rule GET/SET Data Type INT Group Starter Setup Units xx.x Amps Minimum Value See Table 19. Maximum Value See Table 19. Default Value See Table 19.
Bulletin 280E/281E/284E Programmable Parameters Bulletin 284E Chapter 7 Basic Status Group Hdw Inputs This parameter provides status of hardware inputs.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters DeviceIn Data This parameter provides status of network device inputs.
Bulletin 280E/281E/284E Programmable Parameters DeviceOut Data This parameter provides status of network device outputs.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Trip Status Parameter Number 4 Access Rule GET Data Type WORD Group Basic Status Units — Minimum Value 0 Maximum Value 65535 Default Value 0 This parameter provides trip identification.
Bulletin 280E/281E/284E Programmable Parameters Starter Status Parameter Number 5 This parameter provides the status of the starter.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters InternalLinkStat Parameter Number 6 This parameter provides status of the internal network connections.
Bulletin 280E/281E/284E Programmable Parameters Breaker Type Parameter Number 22 This parameter identifies the Bulletin 140M used in this product.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Starter Enclosure Bit 0 = IP67 Bit 1 = Reserved Bit 2 = Sil3/Cat4 Bit 3…15 = Reserved Starter Options Bit 0 = Full Keypad Bit 1 = Reserved Bit 2 = Source Brake Bit 3 = Reserved Bit 4 = Dynamic Brake Bit 5 = Output Contactor Bit 6 = EMI Filter Bit 7 = Reserved Bit 8 = Fused DynBrake Bit 9…15 = Reserved 140 Parameter Number 59 Access Rule GET Data Type WORD Group Basic Status Units — Minimum Value 0 Maximum Value — Default Value 0
Bulletin 280E/281E/284E Programmable Parameters Chapter 7 Last PR Fault 1 = Hdw Short Ckt 2 = Reserved 3 = Motor Overload (PF Fault Code 7) 4 = Drive Overload (PF Fault Code 64) 5 = Phase U to Gnd (PF Fault Code 38) 6 = Phase V to Gnd (PF Fault Code 39) 7 = Phase W to Gnd (PF Fault Code 40) 8 = Phase UV Short (PF4 Fault Code 41) 9 = Phase UW Short (PF Fault Code 42) 10 = Phase VW Short (PF Fault Code 43) 11 = Ground Fault (PF Fault Code 13) 12 = Stall (PF Fault Code 6) 13 = Control Pwr Loss 14 = Control
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Warning Status Parameter Number 62 Access Rule GET Data Type WORD Group Basic Status Units — Minimum Value 0 Maximum Value 65535 Default Value 0 This parameter warns the user of a condition, without faulting.
Bulletin 280E/281E/284E Programmable Parameters Base Trip Parameter Number 63 Access Rule GET Data Type WORD Group Basic Status Units — Minimum Value 0 Maximum Value 65535 Default Value 0 The parameter provides the Base Module Trip Status.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Int02DeviceOut Cfg Parameter Number 15 This parameter is used to specify Int02DeviceOut of produced assembly 150 or 151. Access Rule GET/SET Data Type USINT Group Produced Assembly Config Units — Minimum Value 0 Maximum Value 263 Default Value 5 Int03DeviceOut Cfg Parameter Number 16 This parameter is used to specify Int03DeviceOut of produced assembly 150 or 151.
Bulletin 280E/281E/284E Programmable Parameters Chapter 7 Pr Fault Enable Parameter Number 24 This parameter enables the Protection Fault by setting the bit to 1.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Str Net FltState Parameter Number 26 This parameter in conjunction with Parameter 27 (Str Net FltValue) defines how the starter will respond when a fault occurs as determined by Parameter 27. 0 = Goto Fault Value 1 = Hold Last State Allows Starter to hold last state or go to FltValue on NetFaults.
Bulletin 280E/281E/284E Programmable Parameters Chapter 7 User I/O Configuration Group Anti-bounce On Delay Parameter Number 30 This parameter allows the installer to program a time duration before being reported “ON” (Anti-bouce). Access Rule GET/SET Data Type UINT Group User I/O Config.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Parameter Number 34 Access Rule GET/SET Data Type BOOL Group User I/O Config. Units — Minimum Value 0 Maximum Value 1 Default Value 0 OutA Net FltState Parameter Number 35 This parameter in conjunction with Parameter 36 (OutA Net FltValue) defines how Output A will respond when a network fault occurs. 0 = Goto Net FltValue 1 = Hold Last State When set to “1”, Output A will hold state prior to trip occurrence.
Bulletin 280E/281E/284E Programmable Parameters Parameter Number 38 Access Rule GET/SET Data Type BOOL Group User I/O Config. Units — Minimum Value 0 Maximum Value 1 Default Value 0 OutB Pr FltState Parameter Number 39 This parameter in conjunction with Parameter 40 (OutB Pr FltValue) defines how Output B will respond when a protection trip occurs. 0 = Goto PrFlt Value 1 = Ignore PrFlt When set to “1”, Output B continues to operate as command via the network.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters OutB Net FltValue Parameter Number 42 Access Rule GET/SET Data Type BOOL Group User I/O Config. Units — Minimum Value 0 Maximum Value 1 Default Value 0 OutB Net IdlState Parameter Number 43 This parameter in conjunction with Parameter 44 (OutB Net IdlValue) defines how Output B will respond when the network is idle.
Bulletin 280E/281E/284E Programmable Parameters Comm Override Parameter Number 9 This parameter allows for local logic to override the absence of an I/O connection. 0 = Disable 1 = Enable Access Rule GET/SET Data Type BOOL Group Misc. Config. Units — Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 45 Access Rule GET/SET Data Type BOOL Group Misc. Config.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Drive I/O Configuration Group (Bulletin 284E only) Drive Control Parameter Number 48 This parameter provides the status of drive parameters. Access Rule GET Data Type WORD Group Drive I/O Config.
Bulletin 280E/281E/284E Programmable Parameters DrvIn Pr FltValue Parameter Number 50 This parameter determines the state of Drive Digital Inputs 1…4, assumes when a trip occurs and Parameter 49 (DrvIn Pr FltState) is set to “0”. 0 = Open 1 = Close Access Rule GET/SET Data Type BOOL Group Drive I/O Config.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters DrvIn Net IdlValue Parameter Number 54 This parameter determines the state that Drive Digital Inputs 1…4 assume when the network is idle and Parameter 53 (DrvIn Net IdlState) is set to “0”. 0 = OFF 1 = ON Access Rule GET/SET Data Type BOOL Group Drive I/O Config. Units — Minimum Value 0 Maximum Value 1 Default Value 0 Parameter Number 55 Access Rule GET/SET Data Type BOOL Group Drive I/O Config.
Bulletin 280E/281E/284E Programmable Parameters Output Current Chapter 7 Parameter Number 103 Access Rule GET Data Type UINT Group Drive Display Units 0.01 Minimum Value 0.00 Maximum Value Drive rated amps x 2 Default Value Read Only Output Voltage Parameter Number 104 Output Voltage present at T1, T2, T3.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Fault 1 Code Parameter Number 107 A code that represents the drive fault. The code will appear in this parameter as the most recent fault that has occurred. (Refer to Internal Drive Faults in Chapter 10 for more information). Access Rule GET Data Type UINT Group Drive Display Units — Minimum Value F2 Maximum Value F122 Default Value Read Only Fault 2 Code Parameter Number 108 A code that represents a drive fault.
Bulletin 280E/281E/284E Programmable Parameters Control Source Chapter 7 Parameter Number 112 Related Parameters 136, 138, 151…154 (Digital In x Sel) must be set to Option 4, 169, 170…177 (Preset Freq x), 240…247 (StpLogic x) Access Rule GET Data Type UINT Group Drive Display Units 1 Minimum Value 0 Maximum Value 9 Default Value Read Only Contrl In Status Parameter Number 113 Status of control inputs. These can be used in DeviceLogix.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Comm Status Parameter Number 115 Related Parameter 205, 206 Access Rule GET Data Type UINT Group Drive Display Units 1 Minimum Value 0 Maximum Value 1 Default Value Read Only Parameter Number 116 Access Rule GET Data Type UINT Group Drive Display Units 0.01 Minimum Value 1.00 Maximum Value 99.
Bulletin 280E/281E/284E Programmable Parameters Output Power The output power present at T1, T2, and T3. Parameter Number 122 Access Rule GET Data Type UINT Group Units Chapter 7 Drive Display Minimum Value 0.00 Maximum Value Drive rated power X 2 Default Value Read Only Parameter Number 123 Access Rule GET Data Type UINT Group Drive Display Units 0.1° Minimum Value 0.0° Maximum Value 180.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Timer Status Parameter Number 126 Access Rule GET Data Type UINT Group Drive Display Units 0.1 sec Minimum Value 0 Maximum Value 9999 Default Value Read Only StpLogic Status Parameter Number 128 When Parameter 138 (Speed Reference) is set to "6" (StpLogic), this parameter will display the current step of StepLogic as defined by Parameters 240…247 (StpLogic X).
Bulletin 280E/281E/284E Programmable Parameters Motor NP Hertz O Stop drive before changing this parameter. Set to the motor nameplate rated frequency. Motor OL Current Set to the maximum allowable current. The drive fault on an F7 Motor Over load if the value of this parameter is exceeded by 150% for 60 s. Minimum Freq Sets the lowest frequency the drive will output continuously.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Maximum Freq Parameter Number 135 Stop drive before changing this parameter. Sets the highest frequency the drive will output continuously. Related Parameter 101, 102, 113, 134, 135, 178, 185…187 Access Rule GET/SET Data Type UINT Group Drive Setup Units 0.1 Hz Minimum Value 0.0 Maximum Value 400 Default Value 60.
Bulletin 280E/281E/284E Programmable Parameters Speed Reference Valid Speed References for the Bulletin 284E ArmorStart are the following: 1 = Internal Freq 2 = Reserved 4 = Preset Freq 5 = Comm Port 6 = StpLogic 9 = Jog Freq Accel Time 1 Sets the rate of acceleration for all speed increases. Maximum Freq- = Accel Rate ------------------------------------Accel Time Decel Time 1 Sets the rate of deceleration for all speed decreases.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Reset To Defaults Parameter Number 141 Access Rule GET/SET Data Type BOOL Group Drive Setup Units — Minimum Value 0 Maximum Value 1 Default Value 0 Motor OL Ret Parameter Number 143 Enables/disables the Motor overload Retention function. When Enabled, the value held in the motor overload counter is saved at power-down and restored at power-up. A change to this parameter setting resets the counter.
Bulletin 280E/281E/284E Programmable Parameters Chapter 7 Table 20 - Digital Input Options Option Name Description 0 Not Used Terminal has no function but can be read over network communication via Parameter 114 (Dig In Status). 1 Acc2 & Dec2 • When active, Parameter 167 (Accel Time 2) and Parameter 168 (Decel Time 2) are used for all ramp rates except Jog. • Can only be tied to one input.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Relay Out Sel Sets the condition that changes the state of the output relay contacts.
Bulletin 280E/281E/284E Programmable Parameters Relay Out Level Parameter Number 156 Sets the trip point for the digital output relay if the value of Parameter 155 (Relay Out Sel) is 6, 7, 8, 10, 16, 17, 18, or 20. Related Parameters 155 Access Rule GET/SET Data Type UINT Chapter 7 Parameters 155 Setting Parameter 156 Min./Max. 6 0/400 Hz 7 0/180% 8 0/815V Group Drive Advanced Setup 10 0/100% Units 0.1 16 0.1/9999 sec 17 1/9999 counts Minimum Value 0.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Internal Freq Parameter Number 169 Provide the frequency command to drive when Parameter 138 (Speed Reference) is set to “1” (Internal Freq). When enabled, this parameter will change the frequency command in real time. Related Parameters 138 Access Rule GET/SET Data Type UINT Group Drive Advanced Setup Units 0.1 Hz Minimum Value 0.0 Maximum Value 400.0 Default Value 60.
Bulletin 280E/281E/284E Programmable Parameters Chapter 7 Input State of Digital In 1 (I/ O Terminal 05 when Parameter 151 = 4) Input State of Digital In 2 (I/ O Terminal 06 when Parameter 152 = 4) Input State of Digital In 3 (I/ O Terminal 07 when Parameter 153 = 4) Frequency Source Accel/Decel Parameter Used ➋ 1 0 1 175 (Preset Freq 5) (Accel Time 3)/(Decel Time 3) 0 1 1 176 (Preset Freq 6) (Accel Time 4)/(Decel Time 4) 1 1 1 177 (Preset Freq 7) (Accel Time 4)/(Decel Time 4) ➋When a
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters DC Brake Level Parameter Number 181 Defines the maximum DC brake current, in amps, applied to the motor when Parameter 137 (Stop Mode) is set to either "Ramp" or "DC Brake". Related Parameters 137, 180 Access Rule GET/SET Data Type UINT Group Drive Advanced Setup Units 0.1 A Minimum Value 0.0 Maximum Value Drive rated amps X 1.8 Default Value Drive rated amps X 0.
Bulletin 280E/281E/284E Programmable Parameters Chapter 7 S Curve % Parameter Number 183 Sets the percentage of acceleration or deceleration time that is applied to ramp as S Curve. Time is added, half at the beginning and half at the end of the ramp. Access Rule GET/SET Data Type UINT Group Drive Advanced Setup Units 1% Minimum Value 0 Maximum Value 100 Default Value 0% disabled Figure 68 - S Curve Example: Accel Time = 10 Seconds S Curve Setting = 50% S Curve Time = 10 x 0.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Table 23 - Boost Select Options Options Description 5 0.0 no IR 6 0.0 7 2.5, CT (default for 5 Hp/4.0 kW Drive) 8 5.0, CT (default) 9 7.5, CT 10 10.0, CT 11 12.5, CT 12 15.0, CT 13 17.5, CT 14 20.
Bulletin 280E/281E/284E Programmable Parameters Chapter 7 Figure 70 - Start Boost Parameter 188 (Maximum Voltage) Parameter 186 (Start Boost) Parameter 186 (Break Voltage) Voltage Parameter 131 (Motor NP Volts) Parameter 187 (Break Frequency) Parameter 134 (Minimum Freq) Parameter 132 (Motor NP Hertz) Frequency Parameter 135 (Maximum Freq) Brake Voltage Parameter Number 186 Sets the frequency where brake voltage is applied when Parameter 184 (Boost Select) = 0 (Custom V/Hz) and Parameter 225 (T
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Maximum Voltage Parameter Number 188 Sets the highest voltage the drive will output. Related Parameters 104, 185, 186, 187 Access Rule GET/SET Data Type UINT Group Drive Advanced Setup Units 1V AC Minimum Value 20V AC Maximum Value Drive Rated Volts Default Value Drive Rated Volts Parameter Number 189 Related Parameters 133, 218 Access Rule GET/SET Data Type UINT Group Drive Advanced Setup Units 0.
Bulletin 280E/281E/284E Programmable Parameters Chapter 7 PWM Frequency Parameter Number 191 Sets the carrier frequency the PWM output waveform. The Figure 72 provides derating guidelines based on the PWM frequency setting. Related Parameters 224 Access Rule GET/SET Data Type UINT Group Drive Advanced Setup Units 0.l Hz Minimum Value 2.0 Hz Maximum Value 16.0 Hz Default Value 4.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Clear an Overvoltage, Undervoltage, or Heatsink OvrTmp Fault without Restarting the Drive 1. Set Parameter 192 (Auto Rstrt Tries) to a value other than 0. 2. Set Parameter 193 (Auto Rstrt Delay) to 0. ATTENTION: Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application.
Bulletin 280E/281E/284E Programmable Parameters Reverse Disable Chapter 7 Parameter Number 195 Related Parameters 106 Access Rule GET/SET Data Type UINT Group Drive Advanced Setup Units — Minimum Value 0 Maximum Value 1 Default Value 0 Flying Start En Parameter Number 196 Sets the condition that allows the drive to reconnect to a spinning motor at actual RPM.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters SW Current Trip Parameter Number 198 Related Parameters 133 Access Rule GET/SET Data Type UINT Group Drive Advanced Setup Units 0.1 A Minimum Value 0.0 Maximum Value Drive rated amps x 2 Default Value 0.0 (Disabled) Process Factor Parameter Number 199 Scales the output frequency value displayed by Parameter 110 (Process Display).
Bulletin 280E/281E/284E Programmable Parameters Testpoint Sel Chapter 7 Parameter Number 202 Related Parameters 119 Access Rule GET/SET Data Type UINT Group Drive Advanced Setup Units 1 Hex Minimum Value 0 Maximum Value FFFF Default Value 400 Parameter Number 203 This parameter is not available for use with the ArmorStart Distributed Motor Controller.
Chapter 7 180 Bulletin 280E/281E/284E Programmable Parameters Comm Loss Time Parameter Number 206 Sets the time that the drive remain in communication loss before implanting the option selected in Parameter 205 (Comm Loss Action). Related Parameters 115, 205 Access Rule GET/SET Data Type UINT Group Advanced Program Group Units 0.1 sec Minimum Value 0.1 sec Maximum Value 60.0 sec Default Value 15.
Bulletin 280E/281E/284E Programmable Parameters Chapter 7 Bus Reg Mode Parameter Number 217 Enables the bus regulator. 0 = Disable 1 = Enabled Related Parameters — Access Rule GET/SET Data Type UINT Group Drive Advanced Setup Units — Minimum Value 0 Maximum Value 1 Default Value 1 Current Limit 2 Parameter Number 218 Maximum output current allowed before current limiting occurs.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Figure 73 - Skip Frequency Band Frequency Command Frequency Drive Output Frequency 2x Skip Frequency Band Skip Frequency Time Stall Fault Time Sets for the fault time that the drive will remain in stall mode before a fault is issued. 0 = 60 sec (Default) 1 = 120 sec 2 = 240 sec 3 = 360 sec 4 = 480 sec 5 = Flt Disabled Var PWM Disable Stop drive before changing this parameter.
Bulletin 280E/281E/284E Programmable Parameters Chapter 7 Motor NP FLA Parameter Number 226 Set to the motor nameplate full load amps. Related Parameters 227 Access Rule GET/SET Data Type UINT Group Drive Advanced Setup Units 0.1 A Minimum Value 0.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters IR Voltage Drop Parameter Number 228 Related Parameters 227 Access Rule GET/SET Data Type UINT Group Drive Advanced Setup Units 0.1V AC Minimum Value 0.0 Maximum Value 230 Default Value Based on Drive Rating Parameter Number 229 Related Parameter 227 Access Rule GET/SET Data Type UINT Group Drive Advanced Setup Units 0.01 A Minimum Value 0.
Bulletin 280E/281E/284E Programmable Parameters PID Ref Sel Chapter 7 Parameter Number 232 Related Parameters 138 Access Rule GET/SET Data Type UINT Group Drive Advanced Setup Units — Minimum Value 0 Maximum Value 9 Default Value 0 Parameter Number 233 Access Rule GET/SET Data Type UINT Group Drive Advanced Setup Units — Minimum Value 0 Maximum Value 2 Default Value 0 PID Prop Gain Parameter Number 234 Sets the value for the PID proportional component when the PID mod
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters PID Diff Rate Parameter Number 236 Sets the value for the PID differential component when the PID mode is enabled by Parameter 232 (PID Rel Sel). Access Rule GET/SET Data Type UINT Group Drive Advanced Setup Units 0.01 (1/sec) Minimum Value 0.00 (1/sec) Maximum Value 99.99 (1/sec) Default Value 0.
Bulletin 280E/281E/284E Programmable Parameters Chapter 7 StpLogic 0 (240) (see Table 25) StpLogic 1 (241) (see Table 25) StpLogic 2 (242) (see Table 26) StpLogic 3 (243) (see Table 27) StpLogic 4 (244) StpLogic 5 (245) StpLogic 6 (246) StpLogic 7 (247) Parameter Number 240…247 Access Rule GET/SET Data Type UINT Group Drive Advanced Setup Units — Minimum Value 0001 Stop drive before changing this parameter.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters How StepLogic Works The StepLogic sequence begins with a valid start command. A normal sequence always begins with 240 (StpLogic 0). Digit 0: Logic For Next Step — This digit defines the logic for the next step, as defined in Table 13. When the condition is met the program advances to the next step, Step 0 follows Step 7. For example, Digit 0 is set 3.
Bulletin 280E/281E/284E Programmable Parameters Chapter 7 Table 25 - Digit 0 and Digit 1 Settings A Step if Logic In2 is Active and Logic In1 is Not Active b Step after (StpLogic Time x) and Logic In1 is Active C Step after (StpLogic Time x) and Logic In2 is Active d Step after (StpLogic Time x) and Logic In1 is Not Active E Step after (StpLogic Time x) and Logic In2 is Not Active F Do Not Stop/Ignore Digit 2 Settings Table 26 - Digit 2 Settings 0 Jump to Step 0 1 Jump to Step 1 2 Jump to
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters StpLogic Time 0 (250) StpLogic Time 1 (251) StpLogic Time 2 (252) StpLogic Time 3 (253) StpLogic Time 4 (254) StpLogic Time 5 (255) StpLogic Time 6 (256) StpLogic Time 7 (257) Parameter Number 250…257 Related Parameters 138, 155, 171…177, 240…247 Access Rule GET/SET Data Type UINT Group Drive Advanced Setup Units 0.1 sec Minimum Value 0.0 sec Maximum Value 999.9 sec Default Value 30.
Bulletin 280E/281E/284E Programmable Parameters Chapter 7 EM Brk On Delay Parameter Number 261 Sets the time the drive will remain at minimum frequency before stopping and de-energizing the brake coil relay when Parameter 137 (Stop Mode) is set to Option 8 or 9. Related Parameters 134, 137 Access Rule GET/SET Data Type UNIT Group Drive Advanced Setup Units 0.01 sec Minimum Value 0.01 sec Maximum Value 10.00 sec Default Value 0.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Comm Write Mode Parameter Number 264 Determines whether parameter changes made over communication port are saved and stored in NonVolatile Storage (NVS) or RAM only. If they are stored in RAM, the values will be lost at power-down. 0 = Save (Default) 1 = RAM Only Access Rule GET/SET Data Type BOOL Group Drive Advanced Setup Units — Minimum Value 0 Maximum Value 1 Default Value 0 ATTENTION: Risk of equipment damage exists.
Bulletin 280E/281E/284E Programmable Parameters Chapter 7 Linear List of Parameters for Bulletin 280E/281E and Bulletin 284E Table 28 - ArmorStart Common Parameters Parameter Number Parameter Name 1 Hdw Inputs 2 Description Factory Default Group Controller This parameter provides status of hardware inputs. 0 Basic Status Common Network Inputs This parameter provides status of network inputs. 0 Basic Status Common 3 Network Outputs This parameter provides status of network outputs.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Table 28 - ArmorStart Common Parameters Parameter Number Parameter Name 26 Str Net FltState This parameter in conjunction with Parameter 27 (Str Net FltValue) defines how the starter will respond when a fault occurs as determined by Parameter 27. 27 Str Net FltValue This parameter determines how the starter will be commanded in the event of a fault.
Bulletin 280E/281E/284E Programmable Parameters Chapter 7 Table 28 - ArmorStart Common Parameters Parameter Number Parameter Name 44 OutB Net IdlValue 45 Keypad Mode 46 Description Factory Default Group Controller 0 = Open User I/O Configuration Common This parameter selects if the keypad operation is maintained or momentary. 0 = Maintained Misc. Configuration Common Keypad Disable This parameter disables all keypad function except for the OFF and RESET buttons. 0 = Not Disabled Misc.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Table 28 - ArmorStart Common Parameters Parameter Number Parameter Name Description Factory Default Group Controller 105 Therm Utilized This parameter displays the % Thermal Capacity used. 0 Starter Display DOL 106 FLA Setting See Table 19. Starter Setup DOL 107 Overload Class Selects the overload class.
Bulletin 280E/281E/284E Programmable Parameters Chapter 7 Table 28 - ArmorStart Common Parameters Parameter Number Parameter Name Description Factory Default Group Controller 129 Torque Current Displays the current value of the motor torque current as measured by the drive. Read Only Drive Display 284E 131 Motor NP Volts Set to the motor name plate rated volts. Based on Drive Rating Drive Setup 284E 132 Motor NP Hertz Set to the motor nameplate rated frequency.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Table 29 - Parameter Descriptions Parameter Number Parameter Name 167 Accel Time 2 168 Factory Default Group When active, sets the rate of acceleration for all speed increases except for jog. 20.0 Secs Drive Advanced Setup Decel Time 2 When active, sets the rate of deceleration for all speed decreases except for jog. 20.
Bulletin 280E/281E/284E Programmable Parameters Chapter 7 Table 29 - Parameter Descriptions Parameter Number Parameter Name 191 PWM Frequency Sets the carrier frequency the PWM output waveform. Figure 72 provides derating guidelines based on the PWM frequency setting. 192 Auto Rstrt Tries 193 Description Factory Default Group 4.0 Hz Drive Advanced Setup Set the maximum number of times the drive attempts to reset a fault and restart.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Table 29 - Parameter Descriptions Parameter Number Parameter Name Description Factory Default Group 215 Process Time Lo Scales the time value when the drive is running at Parameter 134 (Minimum Freq). When set to a value other than zero, Parameter 110 (Process Display) indicates the duration of the process. 0.00 Drive Advanced Setup 216 Process Time Hi Scales the time value when the drive is running at Parameter 135 (Maximum Freq).
Bulletin 280E/281E/284E Programmable Parameters Chapter 7 Table 29 - Parameter Descriptions Parameter Number Parameter Name Description Factory Default Group 237 PID Setpoint Provides an internal fixed value for process setpoint when the PID mode is enabled by Parameter 232 (PID Ref Sel). 0.0% Drive Advanced Setup 238 PID Deadband Sets the lower limit of the PID output. 0.0% Drive Advanced Setup 239 PID Preload Sets the value used to preload the integral component on start or enable. 0.
Chapter 7 Bulletin 280E/281E/284E Programmable Parameters Notes: 202 Rockwell Automation Publication 280E-UM001B-EN-P - July 2012
Chapter 8 How to Configure an Explicit Message Programming ControlLogix® Explicit Messaging with ControlLogix Explicit Message In the ControlLogix platform, explicit messaging can be done easily from within a logic program. The request and response is configured within the MSG function. The MSG function can be found in the Input/Output tab of RSLogix 5000. Setting Up the MSG Instruction A tag name must be given to the MSG function before the rest of the information can be defined.
Chapter 8 How to Configure an Explicit Message Figure 76 - ControlLogix Message Format in RSLogix 5000 Box 204 Description ➊ Message Type The message type is usually CIP Generic. ➋ Service Type The service type indicates the service (for example, Get Attribute Single or Set Attribute Single) that you want to perform. ➌ Service Code The service code is the code for the requested EtherNet/IP service. This value changes based on the Service Type that has been selected.
How to Configure an Explicit Message Box Chapter 8 Description ➒ Destination This box contains the name of the tag that will receive service response data from the module and drive. ➓ Path The path is the route that the message will follow. Note: Click Browse to find the path or type in the name of a module that you previously mapped. Name The name for the message. Performing Explicit Messages IMPORTANT There are five basic events in the Explicit Messaging process defined below.
Chapter 8 How to Configure an Explicit Message The MSG (message) instruction handles all explicit messaging initiated by a Logix Controller program. It will automatically create and manage TCP connections and CIP encapsulation sessions. The user has no direct influence on this process. Figure 78 - Example — Message Configuration Tab The Class, Instance, and Attribute define the actual information being requested. Additional configurations of these parameters can be found in the CIP Appendix.
Chapter 9 Diagnostics Overview This chapter describes the fault diagnostics of the ArmorStart® Distributed Motor Controller and the conditions that cause various faults to occur. Protection Programming Many of the protective features available with the ArmorStart Distributed Motor Controller can be enabled and adjusted through the programming parameters provided. For further details on programming, refer to Chapter 7, Bulletin 280E/ 281E/284E Programmable Parameters.
Chapter 9 Diagnostics Table 30 - Fault Indication Blink Pattern Fault Definitions Fault Types Bulletin 280E/281E Bulletin 284E 1 Short Circuit Short Circuit 2 Overload Trip Overload Trip 3 Phase Loss Phase Short 4 Reserved Ground Fault 5 Reserved Stall 6 Control Power Control Power 7 I/O Fault I/O Fault 8 Over Temperature Over Temperature 9 Phase Imbalance Over Current 10 A3 Power Loss A3 Power Loss 11 Reserved Internal Communications 12 Reserved DC Bus Fault 13 EE
Diagnostics Chapter 9 Phase Short Indicates the drive has detected a phase short. This fault cannot be disabled. Ground Fault Indicates the drive has detected a ground fault. This fault cannot be disabled. Stall Indicates the drive has detected a stall condition, indicating the motor has not reached full speed. This fault cannot be disabled. Control Power Indicates a loss of control power voltage or a blown control power circuit. This fault can be disabled and is disabled by default.
Chapter 9 Diagnostics A3 Power Loss Power has been lost or has dropped below the 12V threshold. This fault can be disabled and is disabled by default. Internal Communication Fault Indicates an internal communication fault has been detected. This fault cannot be disabled. DC Bus Fault Indicates the drive has detected a DC Bus Fault. This fault cannot be disabled. Electrically Erasable Programmable Read-Only Memory EEPROM Fault This is a major fault, which renders the ArmorStart inoperable.
Diagnostics EtherNet/IP LED Status Indication Figure 80 - EtherNet/IP LED Chapter 9 EtherNet/IP LED status and diagnostics consists of four LEDs. • Link Activity/Status LEDS – Link1 Activity/Status (Port 1) – LED Color: Bicolor (Green/Yellow). refer to Table 31 – Link2 Activity/Status (Port 2) – LED Color: Bicolor (Green/Yellow).
Chapter 9 Diagnostics Table 33 - “Steady Red” MOD LED Status (Refer to Table 32.) Fault Type Description 0 EEPROM Fault Non-volatile memory value out of range for a local parameter, or a write failure detected. This fault is also reflected by a solid red MOD status LED. 1 Internal Comm2 The Internal communication connection has timed out. This fault is also reflected by a flashing red MOD status LED. 2 Hardware Fault Internal diagnostics checks failed.
Diagnostics Chapter 9 Control Module Fault LED Indications Table 36 - Fault LED Indicators for Bulletin 280E/281E Blink Pattern AutoResettable Bulletin 280E/281E Trip Status 1 No Short Circuit The circuit breaker (140M) has tripped. Determine cause of trip. Try to reset the circuit breaker using the disconnect handle. If the conditions continue, check power wiring or replace based module. This cannot be disabled.
Chapter 9 Diagnostics Table 37 - Fault LED Indicators for 284E Bit/Blink Pattern AutoResettable 1 No 2 214 284E Trip Status Description Action Short Circuit The circuit breaker (140M) has tripped. Determine cause of trip. Try to reset the circuit breaker using the disconnect handle. If the conditions continue, check power wiring or replace based module. This cannot be disabled. Drive Controlled Overload (Drive Codes 7 and 64) An excessive motor load exists 1.
Diagnostics Chapter 9 Table 37 - Fault LED Indicators for 284E Bit/Blink Pattern AutoResettable 14 No Hdw Flt (PF Drive Codes Reference 70 and 122) Failure has been detected in the drive power section or drive control and I/O section. 1. Cycle power. 2. Replace drive if fault cannot be cleared. 15 Drive Controlled Restart Retries (PF Drive Code Reference 33) Drive unsuccessfully attempted to reset a fault and resume running for the programmed number of Parameter 192 (Auto Rstrt Tries).
Chapter 9 Diagnostics Parameter 61 Fault Code Description Recommended Action 13 = Control Power Loss Control power was lost or dipped below the lower threshold long enough to cause the Internal Comm. fault. • Check that control power is turned on and within specified tolerances. • Check the Control Power fuse, replace if necessary. • Press the local reset or send the unit a network reset once control power is restored.
Diagnostics Chapter 9 In the following example, the user will utilize Rockwell Automation RSLogix 5000 PLC programming software to create a Type 1 Reset. Other tools can be used, provided the class, instance, and attribute values can be sent to the product’s identify object. 1. Within RSLogix 5000, select File > New to create a new project. Ensure the project is offline. 2. If an Add-On-Profile (AOP) window is open, click the Cancel button to close it at the bottom of the AOP screen. 3.
Chapter 9 Diagnostics 2. Select the Edit Tags tab at the bottom of the screen and create a tag named Reset of the type BOOL (Boolean). 6. Create a rung in ladder logic for executing the Type 1 Reset. a. Add an XIC Input and assign it the BOOL tag Reset. b. Add a Message (MSG) instruction that will be used to execute the reset. The message instruction can be found in the Input/Output instruction set tab. c. The completed rung should look like the one below. 7. Configure the message instruction: a.
Diagnostics Chapter 9 c. Verify the tag data type and options with the figure below and click OK. d. Bring up the Configuration Dialog screen by clicking the box next to the tag name AS_Reset. e. Select CIP Generic from the Message Type drop-down menu and Custom from the Service Type drop-down menu.
Chapter 9 Diagnostics f. Click on the Source Element drop-down box and select the Data1 tag that was created earlier and press Enter. g. Enter 5 for the Service Code, 1 for the Class, and 1 for the Instance. Leave the Attribute value at 0. Once you have added these values, the Service Type should automatically change to Device Reset.
Diagnostics Chapter 9 h. Click on the Communication tab at the top of the window. Click on the Browse button, select the ArmorStart that is in your project, and click OK. This selects the ArmorStart as the device you are going to send the reset message to. i. You do not need to configure anything in the Tag tab. Click Apply and then OK. 8. Save your project. Download the project to the PLC and go Online. 9. Inhibit the ArmorStart using the AOP: a.
Chapter 9 Diagnostics c. You should see the yellow inhibit symbol next to the ArmorStart in the I/O Configuration tree showing that the module is inhibited. 10. Execute the instruction by toggling the Reset input that was created earlier. a. Energize the bit by left mouse clicking on the input and pushing CTRL+T. De-energize the bit with CTRL+T again. b. You should see the status LEDs on the ArmorStart display the Reset and Power Cycle sequence.
Chapter 10 Troubleshooting Introduction The purpose of this chapter is to assist in troubleshooting the ArmorStart® Distributed Motor Controller using the LED status display and diagnostic parameters. ATTENTION: Servicing energized industrial control equipment can be hazardous. Electrical shock, burns or unintentional actuation of controlled industrial equipment may cause death or serious injury.
Chapter 10 Troubleshooting ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as undersizing of the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system. Bulletin 280E/281E Troubleshooting The following flowchart for Bulletin 280E/281E units is provided to aid in quick troubleshooting.
Troubleshooting Chapter 10 Figure 83 - Bulletin 284E Control Module LED Status Faulted Display Yes No Define Nature of the Problem Fault LED Network LED Motor will not start See Table 37 See Table 34 See Table 40 Actions DB1 Faults Operation and Troubleshooting of the DB1 - Dynamic Brake Eight types of DB1 faults are detected and reported in Parameter 61 as either a “DB1 Flt”, “DB1 Comm Fault” or DB1 Switch Short”.
Chapter 10 Troubleshooting The DB1 option provides the following warning: • DB1 Thermal Warning DB1 Resistor Overtemperature Fault Control Supervisor Object “DB1 Fault” Attribute Bit 0. The DB1 measures current continuously, and models resistor body temperature based on measured current and resistor model parameters. The DB1 not only calculates the present resistor body temperature, but also predicts the future resistor body temperature.
Troubleshooting Chapter 10 higher than expected. This fault is disabled when Parameter 182 (DB1 Resistor Sel) is “Disabled”. Troubleshooting – DB1 monitor has measured a DB1 current lower than expected. Turn off all power to unit. Allow at least 3 minutes for capacitors to discharge. Disconnect DB1 resistor from ArmorStart control module. Caution: DB1 resistor may still be hot. Measure DB1 resistor value at the connector with an ohmmeter. Refer to the specification for minimum DB1 resistor values.
Chapter 10 Troubleshooting DB1 VBus Link Fault Control Supervisor Object “DB1 Fault” Attribute Bit 6. For proper operation, the DB1 monitors parameters from the Drive internally inside the ArmorStart. If the internal communications to the drive is lost, then this fault is issued. Since the DB1 can no longer provide resistor protection, the user must implement logic to open the input contactor. Troubleshooting – Make sure that 3-phase line power and control power is applied to unit. Attempt to reset fault.
Troubleshooting Chapter 10 Internal Drive Faults A fault is a condition that stops the drive. There are two fault types. Table 38 - Internal Drive Faults Type Description 1 Auto-Reset/Run When this type of fault occurs, Parameter 192 (Auto Rstrt Tries) and related Parameter(s): 155 (Relay Out Sel), 193 (Auto Rstrt Delay) are set to a value greater than 0, a user-configurable timer, Parameter 193 (Auto Rstrt Delay) and related Parameter: 192 (Auto Rstrt Tries), begins.
Chapter 10 Troubleshooting The following table describes Bulletin 284E Faults as seen in Parameters 107, 108, and 109 (Fault 1, 2 or 3). Table 39 - Bulletin 284E Faults – Parameters 107, 108, and 109 (Fault 1, 2 or 3) No. Fault Type ➊ F2 Auxiliary Input 1 Auxiliary input interlock is open. 4. Check remote wiring. 5. Verify communications. F3 Power Loss 2 DC bus voltage remained below 85% of nominal. 6. Monitor the incoming AC line for low voltage or line power interruption. 7.
Troubleshooting Chapter 10 Table 39 - Bulletin 284E Faults – Parameters 107, 108, and 109 (Fault 1, 2 or 3) No. Fault Type ➊ F81 Comm Loss 2 RS485 (DSI) port stopped communicating. 30. Turn off using Parameter 205 (Comm Loss Action). 31. Replace starter module if fault cannot be cleared. F100 Parameter Checksum 2 The checksum read from the board does not match the checksum calculated. 32. Set Parameter 141 (Reset To Defaults) to Option 1 (Reset Defaults).
Chapter 10 Troubleshooting Table 42 - Motor and/or Drive Will Not Accelerate to Commanded Speed Cause(s) Indication Corrective Action Speed command source or value is not as expected. None • Verify Parameter 102 (Commanded Freq). • Check Parameter 112 (Control Source) for the proper Speed Command. Programming is preventing the drive output from exceeding limiting values. None Check Parameter 135 (Maximum Freq) to insure that speed is not limited by programming.
Troubleshooting Chapter 10 Control Module Removal ATTENTION: To avoid shock hazard, disconnect main power before working on the controller, motor, or control devices. 1. Disconnect power by going to the control module and turning OFF the At-Motor disconnect and performing lockout-tagout per your company policy. 2. Remove motor cable. 3. Loosen the four mounting screws. 4. Unplug the Control module from the base by pulling forward. Installation of Control Module 5. Install control module. 6.
Chapter 10 Troubleshooting Figure 85 - Control Voltage and Output Fuse Replacement Output Fuse Cat. No. 25176-155-03 Control Voltage Fuse Cat. No. 25172-260-17 Figure 86 - Source Brake Fuse Replacement (Bulletin 284E only) Source Control Brake Fuses Cat. No.
Troubleshooting Troubleshoot and General Solutions for Linear or DLR Networks Chapter 10 Before you attempt to correct specific faults on your linear or DLR network, we recommend that you first take the following actions when a fault appears. • For a DLR network: – verify that you have configured at least one node as a supervisor on the network and that Network Topology = Ring. – verify that all cables on the network are securely connected to each device.
Chapter 10 Troubleshooting Table 46 - Troubleshoot DLR or Linear Network Issue Description Solution A link on the DLR network may be broken: • Intentionally, for example, because you are adding or deleting nodes but have not made all physical connections to restore the set up of the network with/without the node. • Unintentionally, for example, because a cable is broken or a device malfunctions.
Troubleshooting Chapter 10 Table 46 - Troubleshoot DLR or Linear Network Issue Description Solution When a Rapid Ring Fault occurs, the following events occur: • The active supervisor will block traffic on port 2, resulting in possible network segmentation, that is, some nodes may become unreachable. • The Link 2 status indicator on the active supervisor is off.
Chapter 10 Troubleshooting Table 46 - Troubleshoot DLR or Linear Network Issue Description The media counters screen displays the number of physical layer errors or collisions. The screen below indicates where to check for errors encountered. Error levels are displayed depending on what caused the error. For example, an Alignment Error is displayed in the Alignment Error field.
Chapter 11 Specifications for EtherNet/IP Bulletin 280E/281E Electrical Ratings Rated Operation Voltage Rate Insulation Voltage Rated Impulsed Voltage Dielectric Withstand Operating Frequency Power Circuit Utilization Category Protection Against Shock Rated Operating Current Max.
Chapter 11 Specifications for EtherNet/IP UL/NEMA Environmental Operating Temperature Range Storage and Transportation Temperature Range Altitude Humidity Pollution Degree Enclosure Ratings Approximate Shipping Weight IEC –20…40 °C (–4…104 °F) –25….85 °C (–13…185 °F) 1000 m 5…95% (on-condensing) 3 NEMA 4/12 IP67 18.
Specifications for EtherNet/IP UL/NEMA Chapter 11 IEC UL 508 CSA C22.2, No. 14 EN/IEC 60947-4 EN/IEC 60947-4-1 CE Marked per Low Voltage 2006/95/EC EMC Directive 2004/108/EC CCC ODVA for EtherNet/IP cULus (File No. E3125, Guides NLDX, NLDX7) Standards Compliance Certifications EtherNet/IP Version – Control and I/O Power Requirements A1/A2 ➊ Units A3/A2 ➋ A1/A2 ➊ W/O HOA A3/A2 ➋ A3/A2 ➌ W/ HOA Control Voltage Volts 24V DC Module Inrush Amps 0.92 0.30 1.09 0.125 0.
Chapter 11 Specifications for EtherNet/IP UL/NEMA Output Ratings – Sourced from Control Circuit (A1/A2) Device Level Ring (DLR) Ethernet Port Web Server Device Connections 242 Rated Operation Voltage Rate Insulation Voltage Dielectric Withstand Operating Frequency Type of Current Conventional Thermal Current Ith Peak Output Current Type of Contacts Number of Contacts Load Types Surge Suppression Thermo-Protection Maximum Cycle Rate Maximum Blocking Voltage Maximum On-State Voltage @ Maximum Output
Specifications for EtherNet/IP Chapter 11 Motor Overload Trip Curves Figure 90 - Bulletin 280E/281E Overload Trip Curves ClassClass 10 Overload Curves 10 Class 15 Overload Class 15 Curves 10000 1000 Cold 100 Hot 10 1 Approximate Trip Time (sec) Approximate Trip Time (sec) 10000 Cold 100 Hot 1 0 100 200 300 400 500 600 700 0 Multiples % of Full Load Current 100 200 300 400 500 600 700 of Full Load Current Multiples%for Class 20 Overload Curves Class 20 Approximate Trip Tim
Chapter 11 Specifications for EtherNet/IP Contactor Life Load Curves 280/1_-_12* = 100-C12* 280/1_-_23* = 100-C23* Life Load Curves: AC-3 Switching of squirrel-cage motors while starting Ue = 230…400…460V AC-4 Switching of squirrel-cage motors Ue = 400…460V 244 Rockwell Automation Publication 280E-UM001B-EN-P - July 2012
Specifications for EtherNet/IP Chapter 11 AC-3 & AC-4 10% AC-4 Mixed operation of squirrel-cage motors Ue = 400…460V Maximum Operating Rates: AC-3 Switching of squirrel-cage motors while starting Ue = 230…460V, Relative operating time 40%, Starting time tA = 0.
Chapter 11 Specifications for EtherNet/IP AC-4 Inching of squirrel-cage motors Ue = 230…460V, Starting time tA = 0.
Specifications for EtherNet/IP Chapter 11 Bulletin 284E Electrical Ratings Rated Operation Voltage Rate Insulation Voltage Rated Impulsed Voltage Power Circuit Dielectric Withstand Operating Frequency Utilization Category Protection Against Shock Rated Operation Voltage Rate Insulation Voltage Rated Impulsed Voltage Control Circuit Dielectric Withstand Overvoltage Category Operating Frequency Short Circuit Protection SCPD Performance Type 1 Current Rating 10 A 25 A SCPD List UL/NEMA IEC 200…575V 200…5
Chapter 11 Specifications for EtherNet/IP UL/NEMA EMC Emission Levels 10V rms Communications Cables 10V rms (PE) 150 kHz…80 MHz Class A EMC Immunity Levels 4 kV contact and 8 kV Air 10V/m, 80 KHz…1 GHz 3V/m, 1.4 GHz…2 GHz 1V/m, 2.0 GHz …2.
Specifications for EtherNet/IP Drive Characteristics Skip Frequency StepLogic Functionality Timer/Counter Functions Line Voltage [V] Frequency [Hz] 380 50 460 60 Chapter 11 Sensorless Vector Control ✓ ✓ ✓ Drive Ratings – VFD Output Current vs. Input Current Output Current [A] Sensorless Vector 3-Phase kW 3-Phase Hp Rating Rating Control 0.4 — 1.4 0.75 — 2.3 1.5 — 4.0 2.2 — 6.0 3.0 — 7.6 — 0.5 1.4 — 1 2.3 — 2 4.0 — 3 6.0 — 5 7.6 Input Current [A] Sensorless Vector Control 2.15 3.80 6.40 9.00 12.
Chapter 11 Specifications for EtherNet/IP Control Specifications – Sensorless Vector Control Two independently programmable accel and decel times. Each time may be programmed from 0…600 s in 0.1 s increments. 150% Overload capability for up to 1 m 200% Overload capability for up to 3 s Class 10 protection with speed sensitive response Accel/Decel Intermittent Overload Electronic Motor Overload Protection Minimum DB Resistance Drive Rating [kW] 0.4 0.75 1.5 2.2 4.
Specifications for EtherNet/IP UL/NEMA Rated Operation Voltage Input On-State Voltage Range Input On-State Current Input Off-State Voltage Range Input Off-State Current Input Ratings – Sourced from Control Circuit (A3/A2) Output Ratings – Sourced from Control Circuit (A1/ A2) Device Level Ring (DLR) Ethernet Port Off to On On to Off Input Compatibility Number of Inputs Voltage Status Only Current Available Rated Operation Voltage Rate Insulation Voltage Dielectric Withstand Type of Control Circuit Type
Chapter 11 Specifications for EtherNet/IP Device Connections 252 UL/NEMA IEC Supports scheduled (Class 1) and unscheduled (Class 3 & UCMM) connections 6 - Class 3 connections are supported simultaneously Supports up to 2 Class 1 CIP connections [Exclusive owner (data) or listen-only]. One connection per PLC. Listen only connection requires a data connection to be established.
Chapter 12 Accessories Industrial Ethernet Media D Code Connectivity (M12) – 1585D Patchcords and Cordsets IP67 M12 D Code Connector Type Cat. No. Unshielded Male Straight to Male Straight 1585D-M4TBDM- ➊ Male Straight to Male Right Angle 1585D-M4TBDE- ➊ Male Right Angle to Male Right Angle 1585D-E4TBDE- ➊ Male Straight to Female Straight 1585D-M4TBDF- ➊ ➊ Available in 0.3, 0.6, 1, 2, 5, 10, 15, and increments of 5 meters up to 75 meters.
Chapter 12 Accessories Patchcords and Cordsets IP20 to IP67 Front Mount Receptacle Transition Cable ➊ Connector Type Cat. No. Unshielded Female Front Mount to RJ45 1585D-D4TBJM- ➊ Connector Type Unshielded Male Straight to RJ45 1585D-M4TBJM- ➊ Available in 0.3, 0.6, 1, 2, 5, 10, 15, and increments of 5 meters up to 75 meters. Note: Refer to www.ab.com/networks/media/ethernet to learn more about Industrial Ethernet Media.
Accessories Chapter 12 Sensor Media Description Description I/O Connection DC Micro Patchcord Pin Count Input/Output EtherNet/IP Communications Connector Cat. No. Straight Female Straight Male 889D-F4ACDM- ➊ Straight Female Right Angle Male 889D-F4ACDE- ➊ Straight Female 879D-F4ACDM- ➊ Right Angle Female 879D-R4ACM- ➊ 4-Pin DC Micro VCable Input ➊ Replace symbol with desired length in meters (for example, Cat. No. 889D-F4ACDM-1 for a 1 m cable).
Chapter 12 Accessories Description 90° M35 Motor Cordset Rating Length m (ft) Cat. No. 3 (9.8) 280-MTR35-M3 6 (19.6) 280-MTR35-M6 10 (32.8) 280-MTR35-M10 14 (45.9) 280-MTR35-M14 20 (65.6) 280-MTR35-M20 3 (9.8) 280-MTRF22-M3 6 (19.6) 280-MTRF22-M6 8 (26.2) 280-MTRF22-M8 10 (32.8) 280-MTRF22-M10 14 (45.9) 280-MTRF22-M14 20 (65.6) 280-MTRF22-M20 3 (9.8) 284-MTRS22-M3 6 (19.6) 284-MTRS22-M6 14 (45.9) 284-MTRS22-M14 6 (19.6) 285-BRC25-M6 14 (45.9) 285-BRC25-M14 3 (9.
Accessories Chapter 12 Sealing Caps EtherNet/IP Description Input Output 1485A-M12 1485A-M12 Motor Connector Aluminum Sealing Cap (M22) for 10A protection* — 1485A-C1 Motor Connector Aluminum Sealing Cap (M35) for 25A protection — 889A-QMCAP Dynamic Brake Connector (M22) — 1485A-C1 Source/Control Brake Cap (M25) — Contact Local Sales Office Plastic Sealing Cap (M12) ➊ ➊ To achieve IP67 rating, sealing caps must be installed on all unused I/O connections. Other Description Cat. No.
Chapter 12 Accessories Description Thomas & Betts Part No. Recommended Cord Grips 258 Thomas & Betts Cord Grip Cord grips for ArmorStart devices with 10 A short circuit protection rating 1 in. Stain Relief Cord Connector, 1 in. Lock Nut Cable Range: 0.31…0.56 in. Used with Control Power Media Cordset – Example: Cat. No. 889N-M65GF-M2 2931NM Thomas & Betts Cord Grip Cord grips for ArmorStart devices with 10 A short circuit protection rating 3/4 in. Stain Relief Cord Connector, 3/4 in.
Accessories Dynamic Braking Resistors Chapter 12 Sensorless Vector Control (SVC) Minimum Resistance and Recommended Modules for Option DB Table 47 - Dynamic Brake Specification for Option DB (IP20 Resistor) Drive and Motor Size kW (Hp) Cat. No. ➊ Application Type 1 Resistance Ohms ±5% Continuous Power kW Max Energy kJ Max Braking Torque % of Motor Braking Torque % of Motor Application Type 2 Duty Cycle % Braking Torque % of Motor Duty Cycle % 380…480 Volt AC Input Drives 0.37 (0.
Chapter 12 Accessories Bulletin 284E Option (-DB) – IP20 Resistor Installation Dimensions Cat. No. Weight AK-R2-091P500, AK-R2-047P500, AK-R2-360P500 1.1 (2.5) AK-R2-030P1K2, AK-R2-120P1K2 2.7 (8) Dimensions are in millimeters (inches) and weights are in kilograms (pounds). Figure 92 - Bulletin 284E Dimensions Frame A Frame B 30.0 (1.18) 60.0 (2.36) 31.0 (1.22) 59.0 (2.32) C US C US 17.0 (0.67) 61.0 (2.40) 335.0 (13.19) 386.0 (15.20) 405.0 (15.94) AUTOMATION ROCKWELL 316.0 (12.
Accessories Chapter 12 Recommended thermostat control wiring to prevent dynamic brake overheating. Figure 93 - Thermostat Control Wiring R (L1) 3-Phase Power S (L2) T (L3) (M) Contactor Power Off Power On M M Power Source DB Resistor Thermostat Sensorless Vector Control (SVC) Recommended Dynamic Brake Modules for Option DB1 (IP67 Resistor) Application Type 1 Drive and Motor Size kW Cat. No.
Chapter 12 Accessories Application Type 2 represents more than 100% braking torque where possible, up to a maximum of 150%. Installation Dimensions Figure 94 - Bulletin 284 Dynamic Brake Module A H B C D J E F Cat. No. A mm (in.) 284R-091P500 284R-120P1K2 284R-120P1K2 89 ± 3 (3.5 ± 0.12) B mm (in.) 215 ± 5 (8.46 ± 0.2) 420 ± 5 (16.54 ± 0.2) C mm (in.) M05 = 0.5 m M1 = 1 m ➊ D mm (in.) 235 ± 5 (9.25 ± 0.2) 440 ± 5 (17.32 ± 0.2) G E mm (in.) F mm (in.) G mm (in.) H mm (in.) J mm (in.
Appendix A Applying More Than One ArmorStart Motor Controller in a Single Branch Circuit on Industrial Machinery Introduction Each ArmorStart motor controller is listed for group installation. This appendix explains how to use this listing to apply ArmorStart motor controllers in multiple-motor branch circuits according to 7.2.10.4(1) and 7.2.10.4(2) of NFPA 79, Electrical Standard for Industrial Machinery.
Appendix A Applying More Than One ArmorStart Motor Controller in a Single Branch Circuit on Industrial Machinery according to NFPA 79 or NFPA 70 (or both). The definition of industrial machinery is found in 3.3.56 of NFPA 79 and 670.2 of Article 670, Industrial Machinery, in NFPA 70. These conventions are used throughout this appendix. First, although all of the equipment is connected to a three-phase electrical supply, all of the figures are shown as one-line diagrams.
Applying More Than One ArmorStart Motor Controller in a Single Branch Circuit on Industrial Machinery Appendix A controllers use a variable-frequency AC drive to stop, start and vary the speed of the motor. This appendix refers to the Bulletin 290, 291 and 294 products as either motor controllers or just controllers. Each ArmorStart LT motor controller incorporates an integrated overload relay and motor disconnecting means.
Appendix A Applying More Than One ArmorStart Motor Controller in a Single Branch Circuit on Industrial Machinery rated output current of 1.5 amperes. The controller shown on the left is intended for installation in individual-motor branch circuits. The controller shown on the right is the ArmorStart LT Bulletin 294 controller that must be listed for group installation to be installed, as intended, in multiple-motor branch circuits. For this example, assume all testing is done with fuses of the same class.
Applying More Than One ArmorStart Motor Controller in a Single Branch Circuit on Industrial Machinery Appendix A Figure 96 - UL508C Variable-Frequency AC Drive Motor Controller Evaluation Short-Circuit Test Circuit Short-Circuit Test Circuit UL 508C – test with 6 ampere max ½ HP Motor Controller Rated Output Current = 1.5 A 6A fuse max Max = 400% * Rated Output Current = 400% * 1.
Appendix A Applying More Than One ArmorStart Motor Controller in a Single Branch Circuit on Industrial Machinery Table 48 - Abbreviated Table 7.2.10.4 Table 7.2.10.
Applying More Than One ArmorStart Motor Controller in a Single Branch Circuit on Industrial Machinery Appendix A Figure 97 - ArmorStart LT NFPA 79 Multi-Motor Branch Circuit single set d “...a of fuses…” “The rating or setting of the branch short-circuit and ground-fault protection device does not exceed the values in Table 7.2.10.4 for the smallest conductor in the circuit.” f Branch circuit (shown as dotted lines) – all of the conductors on the load side of the single set of fuses c “...
Appendix A Applying More Than One ArmorStart Motor Controller in a Single Branch Circuit on Industrial Machinery Figure 98 - ArmorStart LT NFPA 79 Multi-Motor Branch Circuit — Conductor and Controller Protection Electrical Supply 480Y/277V Available Fault Current Sym.
Applying More Than One ArmorStart Motor Controller in a Single Branch Circuit on Industrial Machinery Appendix A 1. Requirement One: Controller Ratings — The motor controllers and overload relays must be listed for group installation with specified maximum branch-circuit protection. Text: “7.2.10.
Appendix A Applying More Than One ArmorStart Motor Controller in a Single Branch Circuit on Industrial Machinery maximum rating of the fuse protecting the branch circuit must be reduced to the lower value so that all components are applied according to their ratings.
Applying More Than One ArmorStart Motor Controller in a Single Branch Circuit on Industrial Machinery Appendix A current between 5000 and 10000 amperes, the class of the fuse must be CC, J or T. Since the electrical supply has an available fault current of 9000 amperes, selecting a Class CC, J or T fuse with a rating of 45 A or less ensures each motor controller is applied within its own ratings. Supplementary Note 1: The rating of the fuse must not exceed the rating permitted by 7.2.10.
Appendix A Applying More Than One ArmorStart Motor Controller in a Single Branch Circuit on Industrial Machinery Text: “7.3.1 General. Overload devices shall be provided to protect each motor, motor controller, and branch-circuit conductor against excessive heating due to motor overloads or failure to start.” “7.3.1.1 Motors. Motor overload protection shall be provided in accordance with Article 430, Part III, of NFPA 70.
Applying More Than One ArmorStart Motor Controller in a Single Branch Circuit on Industrial Machinery Input and Output Conductors of Bulletin 290E and 291E Controllers (a) Appendix A For Bulletin 290E and 291E controllers, which use an electromechanical contactor to control the motor, the input current, like the output current, is just the current to the motor.
Appendix A Applying More Than One ArmorStart Motor Controller in a Single Branch Circuit on Industrial Machinery Supplementary Note 1: The input currents to the Bulletin 294E motor controllers are larger than the output currents to the motor because the input currents contain harmonics resulting from the power conversion process. This harmonic content and the magnitude of the resulting non-sinusoidal input currents depend on the impedance of the electrical supply.
Appendix B CIP Information High Level Product Description The ArmorStart EtherNet/IP is an extension of the ArmorStart DeviceNet. Three product types offered: Bulletin Number Distributed Starter Type 280E DOL 281E Reversing 284E Inverter Product Codes and Name Strings The following table lists the product codes and name strings that will be added to the ArmorStart product family for EtherNet/IP.
Appendix B CIP Information connection when it becomes the first EtherNet/IP Class 3 explicit connection to send a “set” service to one of the following: • The “value” attribute of any DOP instance (class code 0x09). • The “data” attribute of any output (consumed) Assembly instance (class code 0x04). • Attribute 3 or 4 of the Control Supervisor Object (class code 0x29).
CIP Information Appendix B CLASS CODE 0x0001 Identity Object The following class attributes are supported for the Identity Object: Attribute ID Access Rule Name Data Type Value 1 Get Revision UINT 1 2 Get Max Instance UINT 9 Up to nine instances (Instance 1…9) of the Identity Object will be supported.
Appendix B CIP Information Instance 1 of the Identity Object will contain the following attributes: Attribute ID Access Rule Name Data Type Value 1 Get Vendor UINT 1 2 Get Device Type UINT 22 3 Get Product Code UINT Starter Rating specific 4 Get Revision Major Revision Minor Revision Structure of: USINT USINT See table above.
CIP Information Appendix B CLASS CODE 0x0004 Assembly Object The following class attributes are supported for the Assembly Object: Attribute ID Access Rule Name Data Type Value 1 Get Revision UINT 1 The following static Assembly instance attributes will be supported for each Assembly instance.
Appendix B CIP Information I/O Assemblies The following table summarizes the Assembly instances that are supported in the ArmrorStart EtherNet/IP Product: Instance Type Description 3 Consumed Required ODVA Consumed Instance 52 Produced Required ODVA Produced Instance 150 Produced Default Bulletin 280E/281E Produced Assembly 151 ➊ Produced Default Bulletin 284E Produced Assembly 162 Consumed Default Consumed Instance for DOL and Reversing Starters 166 ➊ Consumed Default Consumed Instanc
CIP Information Appendix B Instance 150 This is the default input (produced) assembly for Bulletin 280E/281E starters. Instance 150 "Starter Stat" - Default Status Assembly for Bulletin 280E/281E Starters Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 0 Reserved (AOP Tag name: {name}:I.Fault) 1 Reserved (AOP Tag name: {name}:I.Fault) 2 Reserved (AOP Tag name: {name}:I.Fault) 3 Reserved (AOP Tag name: {name}:I.
Appendix B CIP Information Produce Assembly - Instance 151 “Drive Status” - 284E Starters Byte Bit 7 Bit 6 Bit 5 7 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 OutputFrequency (High) (xxx.
CIP Information Appendix B Instance 166 Consumed Inverter Type Starter with Network Inputs Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Out B Out A — JogReverse JogForward ResetFault RunReverse RunForward 1 DriveInput4 DriveInput3 DriveInput2 DriveInput1 DecelCtrl_1 DecelCtrl_0 AccelCtrl_1 AccelCtrl_0 2 FreqCommand (Low) (xxx.x Hz) 3 FreqCommand (High) (xxx.
Appendix B CIP Information The following services will be implemented for the Connection Manager Object. Implemented for: Service Code Class Instance Service Name 0E hex Yes Yes Get_Attribute_Single 4E hex No Yes Forward_Close 54 hex No Yes Forward_Open Class 1 Connections Class 1 connections are used to transfer I/O data, and can be established to the assembly object instances. Each Class 1 connection establishes two data transports, one consuming and one producing.
CIP Information Appendix B • Connection point O -> T shall be Assembly object, Instance 3, 162 or 166 (162 for product codes <= 0x100 only, 166 for product codes > 0x100 only). • Connection point T -> O shall be Assembly object, Instance 52, 150 or 151 (150 for product codes <= 0x100 only, 151 for product codes > 0x100 only). Listen Only Connection This connection is dependent on another connection to exist.
Appendix B CIP Information Discrete Input Point Object CLASS CODE 0x0008 The following class attributes are currently supported for the Discrete Input Point Object: Attribute ID Access Rule Name Data Type Value 1 Get Revision UINT 2 2 Get Max Instance UINT 4 Four instances of the Discrete Input Point Object are supported. All instances contain the following attributes.
CIP Information Appendix B Instance Name Alternate Mapping Description 1 Run Fwd Output 0029-01-03 Run Forward output. For all starter types, this output is hard wired from the ArmorStart CPU to the actuator. 2 Run Rev Output 0029-01-04 Run Reverse output. For all starter types, this output is hard wired from the ArmorStart CPU to the actuator.
Appendix B CIP Information CLASS CODE 0x000F Parameter Object The following class attributes will be supported for the Parameter Object. Attribute ID Access Rule Name Data Type Value 1 Get Revision UINT — 2 Get Max Instance UINT — 8 Get Parameter Class Descriptor WORD — The number of instances of the parameter object will depend upon the type of Control Module that the EtherNet/IP board is connected to.
CIP Information Appendix B The following services will be implemented for the Parameter Object. Implemented for: Parameter Group Object Service Code Class Instance Service Name 0x01 No Yes Get_Attribute_All 0x0E Yes Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single 0x4b No Yes Get_Enum_String CLASS CODE 0x0010 The following class attributes will be supported for the Parameter Object.
Appendix B CIP Information Discrete Input Group Object CLASS CODE 0x001D No class attributes will be supported for the Discrete Input Group Object. A single instance of the Discrete Input Group Object is supported and contains the following instance attributes.
CIP Information Appendix B Instance 2 contains the following instance attributes.
Appendix B CIP Information Attribute ID 294 Access Rule Name Data Type Value 115 Get Warning Status WORD Bits 0…1 = Reserved Bit 2 = PL Warning (does not apply for Ethernet version) Bit 3 = Reserved Bit 4 = PR Warning (does not apply for Ethernet version) Bit 5 = CP Warning Bit 6 = I/O Warning Bit 7 = Reserved Bit 8 = PI Warning (does not apply for Ethernet version) Bit 9 = DN Warning Bits 10…12 = Reserved Bit 13 = HW Warning Bits 14…15 = Reserved 124 Get/Set Trip Enable WORD Bit enumerated
CIP Information Attribute ID Access Rule Name Data Type 154 Get Starter Enclosure WORD Bit 0 = IP67 Bit 1 = NEMA 4x Bits 2…15 Reserved Bit 0 = Full Keypad Bit 1 = Safety Monitor Bit 2 = Source Brake Bit 3 = CP Brake Bit 4 = Dynamic Brake Bit 5 = Output Contactor Bit 6 = EMI Filter Bit 7 = 0…10V Analog In Bits 8…15 = Reserved 155 Get Starter Options WORD 156 Get Last Pr Trip UINT 157 ➋ 158 ➋ Get Get DB Status DB Fault Appendix B Value — WORD Bit 0 = DB Faulted Bit 1 = DB Overtemp
Appendix B CIP Information Attribute ID Access Rule Name Data Type Value 3 Get/Set FLA Setting BOOL xxx.x amps 4 Get/Set Trip Class USINT — 5 Get Average Current INT xxx.x amps 7 Get % Thermal Utilized USINT xxx% FLA 8 Get Current L1 INT 9 Get Current L2 INT 10 Get Current L3 INT 190 Get/Set FLA Setting Times 10 BOOL xxx.xx amps 192 Get Average Current Times 10 UINT xxx.
CIP Information Appendix B The following common services will be implemented for the DLR Object. Implemented for: Qos Object Service Code Class Instance Service Name 0x01 Yes Yes Get_Attribute_All 0x0E Yes Yes Set_Attribute_Single CLASS CODE 0x0048 The following class attributes will be supported for the QoS Object. Attribute ID Access Rule Name Data Type Value 1 Get Revision UINT 1 A single instance (Instance 1) will be supported and it contains the following instance attributes.
Appendix B CIP Information The following class attributes are supported: Attribute ID Access Rule Name Data Type Value 1 Get Class Revision UINT 1 2 Get Number of Instances UINT 4 3 Get Fault Cmd Write USINT 0 = NOP, 1 = Clear Fault, 2 = Clear Flt Queue 4 Get Fault Instance Read UINT The instance of the Fault Queue Entry containing information about the Fault that tripped the Device. 6 Get Number of Recorded Faults UINT The number of Faults recorded in the Fault Queue.
CIP Information Appendix B The table below lists Fault Codes, Fault Text, and Fault Help Strings for DOL and Reversers. Table 49 - Bulletin 280E/281E Fault Code Fault Text Help Text 1 Hdw Short Ckt The built in 140M Circuit Breaker has tripped. 2 Sfw Short Ckt The wire protection algorithm detected an unsafe current surge.
Appendix B CIP Information Table 49 - Bulletin 280E/281E Fault Code Fault Text Help Text 36 Fault 36 — 37 Fault 37 — 38 Fault 38 — 39 Fault 39 — 40 Unknown Fault — 41 Fault 41 — 42 Fault 42 — 43 Fault 43 — 44 Fault 44 — 45 Fault 45 — The table below lists Fault Codes, Fault Text, and Fault Help Strings for VFD units. Table 50 Bulletin 284E 300 Fault Code Fault Text Help Text 1 Hdw Short Ckt 2 Fault 2 3 Motor Overload The Load has drawn excessive current.
CIP Information Appendix B Table 50 Bulletin 284E Fault Code Fault Text Help Text 24 Power Loss 25 Under Voltage DC Bus Voltage fell below the minimum value. 26 Over Voltage DC Bus Voltage exceeded the maximum value. 27 MCB EEPROM This is a major fault which renders the ArmorStart inoperable. 28 Base EEPROM This is a major fault which renders the ArmorStart inoperable. 29 Drive EEPROM The drive EEPROM checksum checks have failed.
Appendix B CIP Information A single instance of the DPI Alarm Object will be supported with the following instance attributes.
CIP Information Appendix B CLASS CODE 0x00B4 Interface Object The following class attribute are supported. Attribute ID Access Rule Name Data Type Value 1 Get Revision UINT 1 for DOL 2 for Inverters A single instance (Instance 1) of the Interface Object is supported with the following instance attributes.
Appendix B CIP Information TCP/IP Interface Object CLASS CODE 0x00F5 The following class attributes will be supported. Attribute ID Access Rule Name Data Type Value 1 Get Revision UINT 1 One instance of the TCP/IP Interface Object will be supported with the following instance attributes.
CIP Information Ethernet Link Object Appendix B CLASS CODE 0x00F6 The following class attributes will be supported. Attribute ID Access Rule Name Data Type Value 1 Get Revision UINT 3 2 Get Max Instance UINT 2 3 Get Number of Instances UINT 2 One instance of the Ethernet Link Object will be supported with the following instance attributes.
Appendix B CIP Information The following common services will be implemented for the Ethernet Link Object.
Appendix C Using DeviceLogix DeviceLogix is a stand-alone Boolean program that resides within the ArmorStart®. The program is embedded in the product software so that there is no additional module required to use this technology. To program DeviceLogix you will need the latest AOP for ArmorStart EtherNet/IP for Control Logix or other Logix family PLCs. In addition to the actual programming, DeviceLogix can be configured to operate under specific situations.
Appendix C Using DeviceLogix • If the Network Override is enabled and the logic is enabled then DeviceLogix controls the state of the outputs when the PLC is in Run mode and if a network fault such as Duplicate MAC ID or module Bus off condition occurs. • If the Communications Override is enabled and the logic is enabled, the device does not need any I/O connection to run the logic.
Using DeviceLogix IMPORTANT Appendix C Before programming logic, it is important to decide on the conditions under which the logic will run. As defined earlier, the conditions can be defined by setting parameter 8 (Network Override) and parameter 9 (Comm. Override) to the desired value. 1. While in the AOP, click on the DeviceLogix tab. Click the Launch Editor button. 2. Select Function Block or Ladder editor. Note that once selected you are not able to switch back without recreating the logic.
Appendix C Using DeviceLogix 3. Refer to the tool bar at the top of the DeviceLogix editor window, click the Move/Logical group and select the RSTD (Latch Reset). Move it to the work space and click to drop it. 4. From the toolbar, Click on the “Bit Input” button and select In 0 from the Hardware Boolean tree. This is the remote start button based on the example I/O table. 5. Place the input to the left of the reset function. To drop the input on the page, left click on the desired position. 6.
Using DeviceLogix Appendix C 7. Move the mouse cursor toward the Set input of the reset function. A line will follow the cursor. When a connection can be made, the tip of the RSL function will also turn green. Click the on Input and the line will be drawn from In 0 to the Set Input of the reset function. Note: If this was not a valid connection, one of the pin tips would have turned red rather than green.
Appendix C Using DeviceLogix 11. From the toolbar, Click on the “Bit Output” button and select “Run Forward” from the hardware boolean tree. Run Forward is the relay controlling the coil of the contactor. 12. Move the cursor into the grid and place the Output to the right of the reset function block. 13. Connect the output of the reset function block to Run Forward. 14. Click on the “Verify” button located in the toolbar or select “Logic Verify” from the “Tools” pull-down menu.
Using DeviceLogix Appendix C 15. Click file close. The program is not saved automatically. Fill in the information on following window and accept changes. This saves the program but has not been downloaded in the product. 16. The last step is to enable the logic via the drop down. 17. Click OK. To download the DeviceLogix program you must go on-line with the PLC and allow the download. Ensure that the PLC is in the Program position.
Appendix C Using DeviceLogix Import and Export The ArmorStart EtherNet/IP AOP provides users an import or export function. The export function allows the DeviceLogix program to be saved to a file. This file can then be imported into a similar product of same function regardless of horsepower. Importing of DeviceLogix between unlike products is not allowed, e.g. Bulletin 284E and Bulletin 280E.
Using DeviceLogix Appendix C Figure 100 - Bulletin 284E Produced Network Bits in DeviceLogix Output Table 52 - Refer to table 22 - Parameters 170…177 Preset Freq Options for predefined accel and decel Accel2 Accel1 Description 0 0 No Command 0 1 Accel 1 Enable 1 0 Accel 2 Enable 1 1 Hold Accel Rate Selected Decel 2 Decel 1 0 0 No Command 0 1 Decel 1 Enable 1 0 Decel 2 Enable 1 1 Hold Decel Rate Selected Freq Ctrl 2 Freq Ctrl 1 Freq Ctrl 0 0 0 0 No Command 0 0 1 Fre
Appendix C Using DeviceLogix Using parameters 170-173, set them to 0,10,30, and 60 respectively. Figure 101 shows the preset frequencies 0-3. Figure 101 - P170-173 Preset Frequency Settings In this example DeviceLogix will receive data from the PLC program. The communication and network overrides are disabled as shown below. Refer to Appendix C for details when using the override function. Figure 102 shows the DeviceLogix program.
Using DeviceLogix Appendix C Figure 102 - DeviceLogix Program Once you exit the DeviceLogix editor, ensure that the logic is “Enabled” otherwise the preset frequency control will not operate. Refer to Figure 103. Figure 103 - This simple PLC program is used to select one of three preset speeds, speed 1, 2, or 3. For the purpose of this example speed 1, 2, & 3 are BOOL bits but they can be any valid input.
Appendix C Using DeviceLogix Download the finished program file to the PLC. In order for the parameters and DeviceLogix program to update in the device, ensure the PLC is in program mode, and open the AOP for the Bulletin 284E. Select the Parameters and DeviceLogic tab. This will force a correlation between the program file and the device. If a difference exists either upload from the device or download from the project to the device. In this example you will want to download.
Using DeviceLogix Appendix C Figure 105 - DeviceLogix Correlation Please note the caution statement prior to download. After the DeviceLogix correlation is successful the following window will display. After both correlations are complete place the PLC in run mode and test the program by exercising speed 1, 2, and 3 bits.
Appendix C Using DeviceLogix IMPORTANT To download a new DeviceLogix program, connect to the PLC and stay in program mode. There can be no active I/O connections to the device or the download will fail. Open the AOP and select the DeviceLogix tab to start the correlation process. If a difference exists then an upload or download is necessary.
Using DeviceLogix Appendix C The following table contains the status bit definitions for ArmorStart 280D and 281D units: Status Bit Declaration 0 = Tripped 1 = Running Fwd 2 = Running Rev 3 = Ready 4 = Net Ctl Status 5 = At Reference 6 = Keypad Hand 7 = HOA Status 8 = 140M On 9 = Explicit Msg Cnxn Exists 10 = IO Cnxn Exists 11 = Explicit Cnxn Fault 12 = IO Cnxn Fault 13 = IO Cnxn Idle 14 = Current Flowing 15 = Keypad Hand Direction Bulletin 280 and 281 ArmorStart Fault Bits The screen capture below shows
Appendix C Using DeviceLogix Bulletin 280 and 281 ArmorStart Outputs The screen capture below shows how to choose outputs in the ladder editor. The Bulletin 280 and 281 have the following bit definitions: 0 = Run Forward 1 = Run Reverse 2 = User Output A 3 = User Output B Bulletin 280 and 281 ArmorStart Produced Network Bits The screen capture below shows how to choose Produced Network Bits in the ladder editor.
Using DeviceLogix Appendix C Bulletin 284 ArmorStart Status Bits The following table contains the status bit definitions for ArmorStart 284 Status bit declaration 0 = Tripped 1 = Warning 2 = Running Fwd 3 = Running Rev 4 = Ready 5 = Net Ctl Status 6 = Net Ref Status 7 = At Reference 8 = Drive Opto 1 9 = Drive Opto 2 10 = Keypad Jog 11= Keypad Hand 12 = HOA Status 13 = 140M On 14 = Contactor 1 15 = Contactor 2 16 = Explicit Msg Cnxn Exists 17 = IO Cnxn Exists 18 = Explicit Cnxn Fault 19 = IO Cnxn Fau 20 =
Appendix C Using DeviceLogix The following table contains the fault bit definitions for ArmorStart 284 Fault bit declaration 0 = Short Circuit 1 = Overload 2 = Phase Short 3 = Ground Fault 4 = Stall 5 = Control Power 6 = IO Fault 7 = Over Temp 8 = Phase Over Current 9 = DNet Power Loss 10 = Internal Comm 11 = DC Bus Fault 12 = EEprom 13 = HW Flt 14 = Reset Retries 15 = Misc.
Using DeviceLogix Appendix C Bulletin 284 ArmorStart Produced Network Bits The screen capture below shows how to choose Produced Network Bits in the ladder editor.
Appendix C Using DeviceLogix Notes: 326 Rockwell Automation Publication 280E-UM001B-EN-P – July 2012
Appendix D PID Setup PID Loop The Bulletin 284E ArmorStart® Distributed Motor with sensorless vector control has a built-in PID (proportional, integral, differential) control loop. The PID loop is used to maintain a process feedback (such as pressure, flow, or tension) at a desired set point. The PID loop works by subtracting the PID feedback from a reference and generating an error value.
Appendix D PID Setup • The Desired System Pressure set point is maintained as valves in the system are opened and closed causing changes in flow. • When the PID Control Loop is disabled, the Commanded Speed is the Ramped Speed Reference. PID Feedback = Pressure Transducer Signal Pump PID Reference = Desired System Pressure Trim Control In Trim Control, the PID Output is added to the Speed Reference. In Trim mode, the output of the PID loop bypasses the accel/decel ramp as shown.
PID Setup Appendix D 0 Volts PID Reference = Equilibrium Set Point PID Feedback = Dancer Pot Signal 10 Volts Speed Reference PID Reference and Feedback Parameter 232 (PID Ref Sel) is used to enable/disable the PID mode. Select Option 0 (PID Disabled) to disable or Option 1 to select the source of the PID Reference.
Appendix D PID Setup PID Deadband Parameter 238 (PID Deadband) is used to set a range, in percent, of the PID Reference that the drive will ignore. Example • (PID Deadband) is set to 5.0 • The PID Reference is 25.0% • The PID Regulator will not act on a PID Error that falls between 20.0 and 30.0% PID Preload The value set in Parameter 239 (PID Preload), in Hertz, will be pre-loaded into the integral component of the PID at any start or enable.
PID Setup Appendix D PID Gains The proportional, integral, and differential gains make up the PID regulator. • Parameter 234 (PID Prop Gain) The proportional gain (unitless) affects how the regulator reacts to the magnitude of the error. The proportional component of the PID regulator outputs a speed command proportional to the PID error. For example, a proportional gain of 1 would output 100% of maximum frequency when the PID error is 100% of the analog input range.
Appendix D PID Setup • If the response is too quick and/or unstable (see Figure 106), decrease Parameter 234 (PID Prop Gain). • Typically, Parameter 234 (PID Prop Gain) is set to some value below the point where the PID begins to go unstable. 2. Adjust the integral gain (leave the proportional gain set as in Step 1).
PID Setup Appendix D Figure 108 - Oscillation – Under-Damped PID Reference PID Feedback Time Figure 109 - Good Response – Critically Damped PID Reference PID Feedback Time Rockwell Automation Publication 280E-UM001B-EN-P – July 2012 333
Appendix D PID Setup Notes: 334 Rockwell Automation Publication 280E-UM001B-EN-P – July 2012
Appendix E StepLogic, Basic Logic and Timer/ Counter Functions Four Bulletin 284E ArmorStart® logic functions provide the capability to program simple logic functions without a separate controller. • StepLogic Function Steps through up to eight preset speeds based on programmed logic. Programmed logic can include conditions that need to be met from digital inputs programmed as Logic In1 and Logic In2 before stepping from one preset speed to the next.
Appendix E StepLogic, Basic Logic and Timer/ Counter Functions StepLogic Using Timed Steps To activate this function, set Parameter 138 (Speed Reference) to Option 6 (StpLogic). Three parameters are used to configure the logic, speed reference, and time for each step.
StepLogic, Basic Logic and Timer/ Counter Functions Appendix E Example • Run at Step 0 • Transition to Step 1 when Logic In1 is true Logic senses the edge of Logic In1 when it transitions from OFF to ON. Logic In1 is not required to remain ON. • Transition to Step 2 when both Logic In1 and Logic In2 are true The drive senses the level of both Logic In1 and Logic In2 and transitions to Step 2 when both are ON.
Appendix E StepLogic, Basic Logic and Timer/ Counter Functions Timer Function Digital inputs and outputs control the timer function and are configured with Parameters 151…154 (Digital In x Sel) set to Option 18 (Timer Start) and Option 20 (Reset Timer). Digital outputs (relay) define a preset level and indicate when the level is reached. Level Parameter 156 (Relay Out Level) is used to set the desired time in seconds.
StepLogic, Basic Logic and Timer/ Counter Functions StepLogic Parameters Appendix E Digits 0…3 for each (StpLogic x) parameter must be programmed according to the desired profile. Digit 0 Digit 1 Digit 2 Digit 3 1 F 0 0 Table 53 - Digit 0 and Digit 1 Settings Setting Description Logic 0 Skip Step (jump immediately). SKIP 1 Step based on the time programmed in the respective (StpLogic Time x) parameter. TIMED 2 Step if Logic In1 is active (logically true).
Appendix E StepLogic, Basic Logic and Timer/ Counter Functions Table 55 - Digit 3 Settings 340 Setting Accel/Decel Parameters Used StepLogic Output State Commanded Direction 0 1 OFF FWD 1 1 OFF REV 2 1 OFF No Output 3 1 ON FWD 4 1 ON REV 5 1 ON No Output 6 2 OFF FWD 7 2 OFF REV 8 2 OFF No Output 9 2 ON FWD A 2 ON REV b 2 ON No Output Rockwell Automation Publication 280E-UM001B-EN-P – July 2012
Appendix F Renewal Parts Bulletin 280E/281E Control Module Renewal Part Product Selection Figure 113 - Bulletin 280E/281E Control Module Renewal Part Catalog Structure 280 E – F 12Z – N B – R – Option 1 Bulletin Number Bulletin 280 Full Voltage Starter Bulletin 281 Reversing Starter Option 1 3 Hand-Off-Auto Selector Keypad 3FR Hand-Off-Auto Selector Keypad Communications E EtherNet/IP Motor Connection R Round Enclosure Type F Type 4 (IP67) Overload Selection Current Range A 0.24…1.2 B 0.5…2.
Appendix F Renewal Parts Base Module Renewal Part Product Selection Figure 114 - Bulletin 280E Base Module Renewal Part Catalog Structure 280 E – F N – 10 – C Bulletin Number Bulletin 280 Starter Communications E EtherNet/IP Line Connection C Conduit Entrance R ArmorConnect™ Power Media Enclosure Type F Type 4 (IP67) Short Circuit Protection (Bul.
Renewal Parts Appendix F Table 61 - Motor Cables Description Cable Rating 90° M22 Motor Cordset IP67/NEMA Type 4 Motor Cable Cordsets 90° M35 Motor Cordset Motor Cable Cordsets, High Flex 90° M22 Motor Cordset 90° Male/Straight Female M22 IP67/NEMA Type 4 Cat. No. 3 (9.8) 280-MTR22-M3 6 (19.6) 280-MTR22-M6 10 (32.8) 280-MTR22-M10 14 (45.9) 280-MTR22-M14 20 (65.6) 280-MTR22-M20 3 (9.8) 280-MTR35-M3 6 (19.6) 280-MTR35-M6 10 (32.8) 280-MTR35-M10 14 (45.9) 280-MTR35-M14 20 (65.
Appendix F Renewal Parts Control Module Renewal Part Product Selection Bulletin 284E Figure 115 - Bulletin 284E Control Module Renewal Part Catalog Structure E – F V D2P3 284 Z – N – R – Option 1 – Option 2 – Option 3 Bulletin Number Option 3 EMI EMI Filter OC Output Contactor Communications E EtherNet/IP Enclosure Type F Type 4 (IP67) Torque Performance Mode V Sensorless Vector Control Volts per Hz Option 2 DB DB Brake Connector DB1 DB Brake Connector for IP67 Dynamic Brake Resistor SB Sou
Renewal Parts Appendix F Base Module Renewal Part Product Selection Figure 116 - Bulletin 284E Base Module Renewal Part Catalog Structure 284 E – F N – 10 – C Bulletin Number Communications E EtherNet/IP Line Media C Conduit R ArmorConnect™ Power Media Enclosure Type F Type 4 (IP67) Short-Circuit Protection Bulletin 140 Current Rating (A) 10 10 A Rated Device 25 25 A Rated Device Base N Base Only — no starter Table 63 - Bulletin 284E Base Module Renewal Part, IP67/NEMA 4, With Conduit Entrance Input
Appendix F Renewal Parts Table 65 - Motor Cables Description Cable Rating 90° M22 Motor Cordset IP67/NEMA Type 4 Motor Cable Cordsets 90° M35 Motor Cordset Motor Cable Cordsets, High Flex Motor Cable Cordsets, Shielded (VFD) Extended Source/ Control Brake Cable Cordsets Extended Source/ Control Brake Cable Cordsets, High Flex 90° M22 Motor Cordset 90° M22 Motor Cordset 90° M25 Source Brake Cable 90° M25 Source Brake Cable IP67/NEMA Type 4 Length m (ft) Cat. No. 3 (9.
Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products. At http://www.rockwellautomation.com/support/, you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.
