Rolls Surrette User Manual

17
MAINTENANCE SCHEDULE
For the first 12 months of usage, the following tests should be completed:
MONTHLY
• Measure and record resting/loaded voltage
• Check electrolyte levels and top up with distilled water as necessary
• Test and record specific gravity measurements in Float charge
• Record ambient temperature where the batteries are installed
• Inspect to ensure temperature sensor is securely attached
• Inspect cell integrity for corrosion at terminal, connection, racks or cabinets
• Check battery monitoring equipment to verify operation
QUARTERLY
• Test Ventilation
• Check terminals/connections, remove corrosion and properly re-torque
• Check for high resistive connections
• Check cabling for broken or frayed cables
• Verify Charge Output, Bulk/Absorption voltage of Inverter/Charge Controller
• Check cells for cracks or indication of a possible leak
• Check Ground connections
Deep cycle batteries will increase in capacity during the initial break-in period
of 60-90 cycles. Adjustments to charging parameters may be necessary during
this time. Battery performance, charging and maintenance requirements will
depend on usage. Following the break-in period, a regular maintenance routine
will be established after 9-12 months of service.
Following these recommendations will ensure the batteries reach their rated
capacity and operate in good working order.
STORAGE
NOTE: When not in use, it is normal to expect 10-12% self-discharge per month
at 25ºC (77ºF) for Flooded models. This rate slows as ambient temperatures
decrease and increases at higher temperatures. Stored Series 4000 Flooded
batteries should be recharged every 3 months until the battery is put in service
to avoid sulfation buildup and possible freezing in cold temperatures.
Rolls Series 4500 & 5000 models with Advanced NAM carbon additive may see
an increased self-discharge rate of 20-25% per month at 25ºC (77ºF) when not
in use. A refresher charge may be necessary every 2-3 months.