Installation and Operation Manual MODEL X120 INPUT MULTIPLEXER & CONTROLLER MODULE MANUAL X120-3000 REVISION 3.
Table of Contents SPECIFICATIONS - MODEL X120 MULTIPLEXER/TERMINATION UNIT ................................................................1 1.0 MULTIPLEXER CONTROLLER MODULE X120-1000.........................................................................................2 2.0 DATA FORMAT AND PROTOCOL ..........................................................................................................................3 2.1 2.2 2.3 3.0 3.1 3.2 3.3 4.0 4.1 4.2 5.0 5.1 5.2 5.3 6.0 6.1 6.2 6.3 6.4 6.
X120-FCPS2424 POWER SUPPLY ............................................................................................................................................5 X120-FCPS12524 POWER SUPPLY ..........................................................................................................................................6 X120-FCPS125125 POWER SUPPLY ........................................................................................................................................
SPECIFICATIONS - MODEL X120 MULTIPLEXER/TERMINATION UNIT Features • Monitors up to 48 switching devices • Reliable high-speed event transmission • Interfaces with most plant computers and the Ronan Model X110 Serial Input Visual Annunciator • Internal relay for self-test and power supply status • Digital filtering to assure accurate monitoring of status changes • Up to 32 units may be series connected to monitor up to 1,536 total inputs • Considerable savings in cable costs by the use of serial transmission
Output Relay: • • Indicators (LED): • • • • • Normally energized, SPST 2 A @ 24 VDC Monitors internal logic, all power supplies and optional ground detection Power supplies available Input test error Transmit error Run/status indication Ground fault condition Operating Temperature: 0-60°C (32-140°F) Storage Temperature: -40-85°C (-40-185°F) Minimum Sustained Data Transfer Rate: 190 events per second (at 19.2 K baud using Ronan proprietary protocol) Specifications subject to change without notice. 1.
2.0 DATA FORMAT AND PROTOCOL All the data from the X120 is transmitted serially via RS232 (P1) to a terminal/printer and RS422/485 (P2) to X110. 2.1 Data Transmission Format Baudrate Number of data bits Number of stop bits Parity 2.2 = = = = 1200 / 9600 7 1 Even Status Format Six bytes of data would be transmitted each time the status of any input channel changes. The formats of these data bytes are shown below: 2.
Before reporting the occurrence of an “event”, the controller board’s program makes “software filter” calculation. Recall, that a change in the status of a contact must be seen for a specified duration of time equal to the “time constant value”) before an event is actually declared. The filter calculations are made to determine when the proper duration of time has expired. The “time constant value” is set to 16ms for all the input channels. 3.
After clearing all the windows, all the bad input channels would be reported (if there is any) only if SW2-7 was set to the ON position. The alarm summary would be reported next, followed by this data: 4.0 CONFIGURATIONS The X120 multiplexers can be connected to the X110 system in two different ways (parallel & serial) and J2, J3, J4, J5 burg jumpers have to be set differently for each X120 in different configurations. 4.
5.0 LED INDICATIONS There are three LEDs on the controller board that indicate the status of the X120s and communication between X120s and X110s. The operations of these LEDs are explained in the following sections. 5.1 Test Error LED (Red) Refer to section 3.2. 5.2 Transmit Error LED (Red) Refer to section 2.3. 5.3 Status/Run LED (Green) The run/status LED indicates the connection between all the X120 multiplexers.
Note 2: Make sure that all the burg jumpers (J2, J3, J4, J5) are installed properly. 6.0 JUMPER SETTINGS 6.1 J2, J3, J4, J5 Refer to section 4.0. 6.2 J6 Jumper The DS1232 (U9) provides a watchdog timer function by forcing RST and RST signals to the active state when the ST input is not simulated for a predetermined time. The time period is set by the TD input to be 150 ms with TD connected to ground (J6-2&3 installed), 600 ms with TD left unconnected (J6 not installed), and 1.
6.6 J12, J13 Jumpers Installing a burg jumper on J12 will place in service a 112 ohm line-to-line terminator across the receiver line (RXD, RXD RTN). If the system is subject to extremely noisy environments, it would be better to terminate only the receiver side of the communication line by line-to-ground termination on each side of the receiver line (RXC, RXD RTN). Installing burg jumpers on both J12 and J13 will terminate each side of the receiver line through 56 ohm to ground. 6.
7.1 SW2-6 SW2-6 = ON SW2-6 = OFF 7.2 9600 Baudrate 1200 Baudrate SW2-7 Position 7 of SW2 is to enable (SW2-7 ON) or disable (SW2-7 OFF) the input channels tests. Refer to section 3.2 for more information. 7.3 SW2-8 Position 8 of SW2 is for setting the multiplexer as the master or slave. If there are more than one multiplexers connected together, set only one of them as the master (SW2-8 ON) and the others as the slave (SW2-8 OFF). 7.4 SW3-1 to SW3-8 These switches are for spares. 8.
10.0 PARTS LISTS X120-1000 Controller Module Item 1 2 3 4 5 6 7 Qty 1 2 1 1 1 1 1 Part Number X120-1000C 4310R-101-103 ICL232CPE DILB40P-11 DILB28P-11 80C31 27C256-2 8 9 10 11 12 13 14 15 16 17 18 19 20 21 1 1 1 2 1 1 1 1 1 7 1 2 3 1 74HC373 7437 DS1232 74HC240N 74HC138 SN75174 SN75175 UDN2595A 11.
X120-1001-230 Input Logic Module Item 1 2 3 4 5 6 7 8 9 10 11 12 Qty 1 288 48 48 96 54 6 6 6 2 2 192 Part Number X120-1001C 1N4005 6N139 RC07GF105J RC20GF153J 104A101C20 4310R-101-103 898-3-R100K 74HC240N T83S11D112-5VDC 1N4148 CA36SP100230430 13 14 15 16 17 18 19 1 4 192 1 48 1 4 291-0003 1731035 531220-2 1731022 DILB08P-11T V275LA20A 7002922 Description PCB DIODE, REC\600\1 IC, ISOLATOR\OPTICAL RESISTOR, CF\1M\.25\5 RESISTOR, CF\15K\.5\5 CAPACITOR, AXIAL\CER\.
X120-1001-48 Input Logic Module Item 1 2 3 4 5 6 7 8 9 10 11 12 Qty 1 288 48 48 96 54 6 6 6 2 2 192 Part Number X120-1001C 1N4005 6N139 RC07GF105J RC20GF223J 104A101C20 4310R-101-103 898-3-R100K 74HC240N T83S11D112-5VDC 1N4148 CA36SP100230430 13 14 15 16 17 18 19 1 4 192 1 48 1 4 291-0003 1731035 531220-2 1731022 DILB08P-11T V275LA20A 7002922 Description PCB DIODE, REC\600\1 IC, ISOLATOR\OPTICAL RESISTOR, CF\1M\.25\5 RESISTOR, CF\22K\.5\5 CAPACITOR, AXIAL\CER\.
X120-GD-24 Ground Detector Module Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Qty 1 1 1 3 5 2 2 1 2 2 2 3 1 2 1 2 1 1 1 20 21 1 2 Part Number X120-1003A LM393N 68WR1MEG RC07GF103J RC07GF105J RC07GF115J RC07GF156J RC20GF472J RC20GF512J RC20GF513J 103A101C10 1N4148 1N4005 RC07GF1RJ HLMP3001 HLMP1300 2N4249 2N3568 T82S11D11424VD C CP-66 22 AWG Description PCB IC, COMP, LP, LO, DUAL POTENTIOMETER, CERAMIC 1M/20 RESISTOR, CF, 10K, .25, 5 RESISTOR, CF, 1M, .25, 5 RESISTOR, CF, 1.1M, .
12 2 1.5KOHM5W 13 14 15 16 17 2 2 1 1 2 103A101C10 1N4148 1N4005 1N5359B RC07GF1RJ 18 19 20 21 22 1 2 1 1 1 23 24 1 1 HLMP-3001 HLMP-1300 2N4249 2N3568-5 T82S11D11424VD C CP66 1N270 25 1 106A350E28 RESISTOR, POWER WW NOTE: CONNECT RESISTORS AT R18,19 SO THAT TOP OF RESISTORS ARE LEVEL WITH TOP OF RELAY AT K1 CAPACITOR, AXIAL, CERAMIC, .01M DIODE, SIGNAL, 75V, 400M DIODE, REC, 600, 1 DIODE, ZENER, 5, 24, 50M RESISTOR, CF, 1, .
25 1 26 27 1 2 T82P11D11424VD C X120B25-6 05JUMPERS RELAY, GP,PCB,24DC,DPDT K1 TRANSFORMER, DC/DC JUMPER, .5,.125,22AWG,PVC T1 J2,3 X120-FCPS12524 Power Supply Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Qty 1 1 1 1 2 3 2 1 1 1 1 1 1 3 1 2 2 2 1 2 2 1 1 1 1 1 2 Part Number X120-1002B CP66 7101P4D9AQE 312.
17 18 19 20 21 22 23 24 25 26 27 28 2 2 1 2 2 2 1 1 1 1 1 2 1N4937 1N4005 1N963B VN0350N2 0771786N 2260R CD4047BE CD4041UBE HLMP-3300 T82N11D114-48 X120B25-2 05JUMPERS DIODE, REC, 600, 1 DIODE, REC, 600, 1 DIODE, ZENER, .4, 12, 10M TRANSISTOR PAD, TRANSISTOR HEATSINK IC, BUF/MULTIVIB/LOW/PWR IC, BUF/COMP/GT/QUAD LED, RED/HI/.198 RELAY TRANSFORMER, DC/DC JUMPER, .5/.
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 2 1 1 1 1 1 2 1 1 1 1 2 2 2 1 1 2 2 1 1 1 1 1 30 31 32 33 1 2 1 1 34 35 1 1 RC07GF102J RC07GF152J 7200-25 RC42GF820J RN55C5112F 101R501M05 105R500C20 104A101C20 503R501C20 685R350T10 157A250E28 1N457A 1N4937 1N4005 1N963B MBR160 RFL4N12 2260R CD4047B CD4041UBE LM7805CT HLMP-3300 RY-6WZ-K or T82S11D114-05 or G5V-2-DC6 X120B25-4 05JUMPERS 6072B 0440X0086PHPHM S 4-40 SM PATTERN 4-INT-L/W RESISTOR, CF,1K,.25,5 RESISTOR, 1/4W, 5%, 1.
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 2 2 1 1 2 2 1 1 1 1 1 1 2 1 1 35 36 1 1 1N4937 1N4005 1N963B MBR160 VN0340N2 2260R CD4047B CD4041UBE LM340AT-5.0 HLMP-3300 RY-6WZ-K X120B25-7 05JUMPERS 6072B 0440X0086PHPHM S 4-40 SM PATTERN 4-INT-L/W DIODE, REC,600,1 DIODE, REC,600,1 DIODE, ZNR,.4,12,10M DIODE, SCHOTTKY FET, N,MOS,400 TO 39 HEATSINK IC, BUF,MULTIVIB,LOW,PWR IC, BUF,TRUE,COMP,GT,QUAD TRANSISTOR, REG TO –220 LED, RED,HI,.198 RELAY TRANSFORMER, DC/DC JUMPER, .5,.
30 1 NOTE 31 1 NOTE J1 [ ] 115VAC INPUT (NOT USED) [ ] 230VAC INPUT (USED, 05 JUMPER) J2,3 [ ] 115VAC INPUT (USED 05 JUMPER) [ ] 230VAC INPUT (NOT USED) X120-LPS-125 Power Supply Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Qty 1 1 1 1 2 1 2 1 1 1 1 1 1 1 2 1 1 2 2 2 1 1 2 2 2 1 1 1 1 1 1 2 2 1 1 1 1 Part Number X120-1002B CP-66 7101P4D9AQE 312.
