Installation Manual

7
1.4 Required Tools
The following tools are recommended to complete the installation procedures:
• Screwdrivers
• Solder equipment (if not crimping)
• Crimping tool
• Wire stripping tool
• Drill with 1/8" drill bit
• Heat gun (for heat-shrink insulation)
1.5 Required Materials
The following materials are required to complete the installation procedures:
• Two conductor twisted pair cable 18 - 20 AWG with foil shield and drain wire
• Wire terminals. Do not use Scotch Locks.
• 3/8" inch self-tapping, sheet metal screws (Rittal SZ2487 or equivalent) with
matching flat washers and split washers
• Grommets
• 3 Amp fuse and fuse holder
• Wire ties, wire solder and wire loom
• Heat shrinks tubing
• Red/Pink Butt connectors for 18-20 AWG wire
1.6 Wiring Instructions
The general procedures for wiring the FJ3 are as follows:
• Using a wire stripping tool, remove insulation to expose 3/8" of wire.
• Press firmly on the FJ3’s orange connector locking tab.
• Insert the exposed wire end.
• Release the locking tab.
• Check to make certain the wire is held firmly in place and that the wire
insulation is not pinched in the terminal.
Use gasoline and oil-resistant wiring only. Route wires away
from moving parts and the vehicle’s exhaust system.