Reference Manual 00809-0100-4045,Rev 01 December2015 Rosemount™ Wireless Pressure Gauge with WirelessHART® Protocol (( EMERSON.
Reference Manual Table of Contents 00809-0100-4045, Rev 01 December 2015 Section 1: Introduction 1.1 Using this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.2 Models covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.3 Product recycling/disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Manual Table of Contents 00809-0100-4045, Rev 01 December 2015 3.6 Configuration verification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 3.6.1 Review pressure information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 3.6.2 Review device information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 3.6.3 Review radio information . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Manual Table of Contents 00809-0100-4045, Rev 01 December 2015 Appendix A: Specifications and Reference Data A.1 Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 A.1.1 Material selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 A.1.2 Dial size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 A.1.
Reference Manual Table of Contents December 2015 00809-0100-4045, Rev 01 Appendix C: Field Communicator Menu Trees C.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Appendix D: Network Design Best Practices D.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 D.2 Effective range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Manual 00809-0100-4045, Rev 01 Title Page December 2015 Rosemount™ Wireless Pressure Gauge Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. Explosions could result in death or serious injury.
Title Page December 2015 Reference Manual 00809-0100-4045, Rev 01 The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on Emerson™ Process Management nuclear-qualified products, contact your local Rosemount Sales Representative. This device complies with Part 15 of the FCC Rules.
Reference Manual Introduction 00809-0100-4045, Rev 01 December 2015 Section 1 1.1 Introduction Using this manual The sections in this manual provide information on installing, operating, and maintaining the Rosemount™ Wireless Pressure Gauge with WirelessHART® protocol. The sections are organized as follows: Section 2: Hardware Installation contains mechanical and electrical installation instructions and considerations.
Introduction Reference Manual December 2015 00809-0100-4045, Rev 01 4 Introduction
Reference Manual Hardware Installation 00809-0100-4045, Rev 01 Section 2 December 2015 Hardware Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Manual Hardware Installation 00809-0100-4045, Rev 01 December 2015 2.3 Considerations 2.3.1 Pre-installation Optional: power/device check The device is designed to be installation-ready. To check device battery prior to installation, perform the following: 1. Perform “Turn on device” on page 9. 2. Slide the ON/OFF switch to the OFF position until ready for use.
Reference Manual Hardware Installation 00809-0100-4045, Rev 01 December 2015 device environment. Install the device to minimize vibration, shock, and temperature fluctuation. 2.3.3 Mechanical Location When choosing an installation location and position, take into account the direction of the device for future access to the COMM connections and readability of the analog display. Electronics cover The electronics cover is tightened so that polymer contacts polymer.
Reference Manual Hardware Installation 00809-0100-4045, Rev 01 December 2015 2.4 Installation procedure Figure 2-2. Installation Flowchart 2.4.1 Seal and protect threads OR 2.4.2 Mount device Note Use wrench on flats, not on housing. Mounting orientation The low side pressure port (atmospheric reference) on the process pressure gauge is located in the neck of the device behind the housing. The vent path is between the housing and sensor. (See Figure 2-3.
Reference Manual Hardware Installation 00809-0100-4045, Rev 01 December 2015 Figure 2-3. Low Side Pressure Port A A. Low side pressure port (atmospheric reference) 2.4.3 Turn on device Check to ensure the device and battery are working properly. 1. Twist the cover counterclockwise to remove it. 2. Slide the OFF/ON switch to the ON position to initiate the power sequence. Note During the power sequence, the dial tests full range of motion and LED flashes amber. 3.
Reference Manual Hardware Installation 00809-0100-4045, Rev 01 December 2015 The best location for the device in relation to the process pipe depends on the process itself. Use the following guidelines to determine device location and placement of impulse piping: 2.5.2 Keep impulse piping as short as possible. For liquid service, slope the impulse piping at least 1 inch per foot (8 cm per m) upward from the device toward the process connection.
Reference Manual Hardware Installation 00809-0100-4045, Rev 01 2.6 December 2015 Process connection Interfering or blocking the atmospheric reference port will cause the device to output erroneous pressure values. Keep the vent path free of any obstruction, including but not limited to paint, dust, and lubrication by mounting the device so the process can drain away. The low side pressure port (atmospheric reference) on the process pressure gauge is located in the neck of the device behind the housing.
Reference Manual Hardware Installation 00809-0100-4045, Rev 01 December 2015 Note If using thread tape, be sure the thread tape does not strip when the manifold assembly is started. 2.7.2 5. Wrench tighten manifold into process connection (minimum toque value is 425 in-lbs). 6. Count how many threads are still showing (minimum engagement is 3 revolutions). 7. Subtract the number of threads showing (after tightening) from the total threads to calculate the revolutions engaged.
Reference Manual Configuration 00809-0100-4045, Rev 01 Section 3 December 2015 Configuration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13 System readiness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Manual Configuration 00809-0100-4045, Rev 01 December 2015 Failure to follow these installation guidelines could result in death or serious injury. Make sure only qualified personnel perform the installation. Explosions could result in death or serious injury. Installation of this device in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices.
Reference Manual Configuration 00809-0100-4045, Rev 01 December 2015 Table 3-1. Rosemount Wireless Pressure Gauge Device Revisions and Files Identify device Software NAMUR release software date revision(1) January 2015 1. 2. 3.
Reference Manual Configuration 00809-0100-4045, Rev 01 December 2015 1. Vent the device. 2. Connect the Field Communicator. 3. From the HOME screen, enter the HART Fast Key sequence. Fast Keys 4. 3.5.2 2, 1, 1 Follow the commands to perform the procedure. Activate wireless Do not activate wireless until Emerson Wireless Gateway is installed and functioning properly; toggling off and on reduces battery life. Join device to network 1.
Reference Manual Configuration 00809-0100-4045, Rev 01 3.6 December 2015 Configuration verification The following is a list of factory default configurations that can be viewed by using the Field Communicator or AMS Device Manager. Follow the steps below to review the gauge configuration information.
Reference Manual Configuration 00809-0100-4045, Rev 01 December 2015 4. Select from the corresponding number to view each field: 1 2 3 4 5 6 7 8 3.6.
Reference Manual Configuration 00809-0100-4045, Rev 01 December 2015 3.7 Advanced device parameter setup 3.7.1 Write protect The device has a software write protect security feature. From the HOME screen, enter the Fast Key sequence . Fast Keys 3.7.2 2, 2, 4, 1 1. Select Write Protect to enable. 2. Right click on device and select 2: Configure. 3. Select 2: Advanced Setup. 4. Select the tab labeled 4: Security. 5. Select Write Protect to enable this feature.
Reference Manual Configuration 00809-0100-4045, Rev 01 December 2015 3.8 Notifications and service Notifications and service functions listed below are primarily for the user after field installation. The device simulation feature is designed to verify proper operating functionality, and can be performed either on the bench or in the field. 3.8.1 Overpressure notification From the HOME screen, enter the Fast Key sequence Fast Keys 2, 2, 1, 1, 3 1. From the home screen, select 2: Configure. 2.
Reference Manual Configuration 00809-0100-4045, Rev 01 3.8.4 December 2015 Join status From the HOME screen, enter the Fast Key sequence Fast Keys 3, 3, 1 1. From the Home screen, select 3: Service Tools. 2. Select 3: Communications. 3. Select 1: Join Status. Wireless devices join the secure network through a four-step process: 3.8.5 Step 1. Network Found Step 2. Network Security Clearance Granted Step 3. Network Bandwidth Allocated Step 4.
Configuration December 2015 22 Reference Manual 00809-0100-4045, Rev 01 Configuration
Reference Manual Operation and Maintenance 00809-0100-4045, Rev 01 Section 4 December 2015 Operation and Maintenance Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure signal trimming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation and Maintenance Reference Manual 00809-0100-4045, Rev 01 December 2015 Table 4-1. Recommended Calibration Tasks Measurement type Tasks Gage Compound Vacuum 1. Reconfigure parameters if necessary. 2. Zero trim the device to compensate for mounting effects or static pressure effects. Absolute 3. 1. Optional: Perform a sensor trim. (Accurate pressure source required.) Reconfigure parameters if necessary. 2.
Reference Manual Operation and Maintenance 00809-0100-4045, Rev 01 December 2015 Zero trim is a single-point offset adjustment. It is useful for compensating for mounting position effects and is most effective when performed with the device installed in its final mounting position. Since this correction maintains the slope of the characterization curve, it should not be used in place of a sensor trim over the full sensor range.
Reference Manual Operation and Maintenance 00809-0100-4045, Rev 01 December 2015 4.3.3 Sensor trim When performing a sensor trim, both the upper and lower limits can be trimmed. If both upper and lower trims are to be performed, the lower trim must be done before the upper trim. Note Use a pressure input source at least four times more accurate than the device, and allow the input pressure to stabilize for 10 seconds before entering any values.
Reference Manual Operation and Maintenance 00809-0100-4045, Rev 01 4.3.4 December 2015 Recall factory trim—sensor trim The recall factory trim—sensor trim command allows the restoration of the as-shipped factory settings of the sensor trim. This command can be useful for recovering from an inadvertent zero trim of an absolute pressure unit or inaccurate pressure source. From the HOME screen, enter the Fast Key sequence Fast Keys 4.4 3, 4, 2 1. Select 3: Service Tools. 2. Select 4: Maintenance.
Reference Manual Operation and Maintenance 00809-0100-4045, Rev 01 December 2015 4.5 Local device status and notifications 4.5.1 Device status The flashing LED indicates device status using the colors descibed in Table 4-2. Table 4-2. Status Descriptions LED color 4.5.
Reference Manual Troubleshooting 00809-0100-4045, Rev 01 Section 5 December 2015 Troubleshooting Service support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29 Local troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 30 Remote troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Manual Troubleshooting 00809-0100-4045, Rev 01 December 2015 5.2 Local troubleshooting Table 5-1. Interpreting Local Notifications LED color Dial location Description Green Amber Red Black, no color 5.3 Recommended action(s) On-scale Functioning properly No action required. Off-scale Device is malfunctioning Investigate active notification via a HART communicator. On-scale Battery is low Battery replacement recommended.
Reference Manual Troubleshooting 00809-0100-4045, Rev 01 1. December 2015 Location of the alert in the HART command 48 Additional Status field. Table 5-3.
Troubleshooting December 2015 32 Reference Manual 00809-0100-4045, Rev 01 Troubleshooting
Specifications and Reference Data Reference Manual December 2015 00809-0100-4045, Rev 01 Appendix A Specifications and Reference Data Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dial update rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications and Reference Data Reference Manual December 2015 00809-0100-4045, Rev 01 A.2 Operating specifications A.2.1 Conformance to specification (±3 σ [Sigma]) The maximum rangedown is 10:1. The device maintains reference accuracy specification up to 6:1 rangedown. After 6:1 rangedown the reference accuracy decreases to 1% of span. Technology leadership, advanced manufacturing techniques, and statistical process control ensure specification conformance to at least ±3 σ .
Specifications and Reference Data December 2015 Reference Manual 00809-0100-4045, Rev 01 A.2.14 Wireless radio (internal antenna) Frequency: 2.400 – 2.485 GHz Channels: 15 Modulation: IEEE 802.15.4 compliant DSSS Transmission: Maximum of 10 dBm EIRP Integrated omni-directional antenna A.2.15 Wireless update rate Wireless update rate is user-selectable from 1 minute to 60 minutes and is separate from local display. A.2.
Specifications and Reference Data Reference Manual December 2015 00809-0100-4045, Rev 01 A.4 Pressure scale ranges Additional scale ranges available. Contact Emerson Process Management for additional information. Bar-kg/cm2 Psi Code Code Vacuum 000000 Vacuum 000000 -15/0 Gage/absolute Compound(1) 000005 5 5 000010 10 000015 -1/0 Gage/absolute Compound 000000D40 0.4 0.4 10 000000D60 0.6 0.6 15 15 000001 1 1 000020 20 20 000001D50 1.5 1.5 000030 30 30 000001D60 1.
Specifications and Reference Data Reference Manual December 2015 00809-0100-4045, Rev 01 mbar kiloPascals (kPa) Code Vacuum 000000 -100/0 Code Vacuum 000000 -1000/0 Gage/absolute Compound 000400 400 400 60 000600 600 600 100 100 001000 1000 1000 000150 150 150 001500 1500 1500 000160 160 160 002000 2000 2000 000200 200 200 003000 3000 3000 000250 250 250 004000 4000 4000 000300 300 300 005000 5000 5000 000400 400 400 006000 6000 6000 000500 500
Specifications and Reference Data Reference Manual December 2015 00809-0100-4045, Rev 01 ftH2O cmH2O Code Vacuum 000000 -35/0 Gage/absolute Compound 000035 35 35 000060 60 000070 Code Vacuum 000000 -1000/0 Gage/absolute Compound 000500 500 500 60 000900 900 900 70 70 cmHg 000100 100 100 Code 000140 140 140 000000 000240 240 240 000400 400 400 000500 500 000700 000900 Vacuum -75/0 Gage/absolute Compound 000150 150 150 500 000750 750 750 700 700 0040
Specifications and Reference Data Reference Manual December 2015 00809-0100-4045, Rev 01 Dimensional Drawings Figure A-1. Rosemount Wireless Pressure Gauge 3.4 [86] 4.5 [114] 5.5 [139] 7.5 [191] 1.96 [49,8] 2.4 [61] 10.4 [264] Dimensions are in inches (millimeters).
Reference Manual Specifications and Reference Data December 2015 00809-0100-4045, Rev 01 Ordering Table Table A-1. Rosemount Wireless Pressure Gauge Ordering Information H The Standard offering represents the most common options. The starred options (H) should be selected for best delivery. The Expanded offering is subject to additional delivery lead time. Model Device type WPG H Wireless Pressure Gauge Dial size 45 H 4.5-in. (114.
Specifications and Reference Data December 2015 Reference Manual 00809-0100-4045, Rev 01 Table A-1. Rosemount Wireless Pressure Gauge Ordering Information H The Standard offering represents the most common options. The starred options (H) should be selected for best delivery. The Expanded offering is subject to additional delivery lead time.
Reference Manual Specifications and Reference Data 00809-0100-4045, Rev 01 December 2015 Table A-1. Rosemount Wireless Pressure Gauge Ordering Information H The Standard offering represents the most common options. The starred options (H) should be selected for best delivery. The Expanded offering is subject to additional delivery lead time. NACE certificate Q15 Q25 1. 2. 3. 4. 5. 6. 7. 8. 9.
Product Certifications Reference Manual December 2015 00809-0100-4045, Rev 01 Appendix B Product Certifications Approvals will be listed here when the certification has been received from the distributing agency. European Union Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Telecommunication compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FCC and IC . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Manual 00809-0100-4045, Rev 01 44 Product Certifications December 2015 Product Certifications
Field Communicator Menu Trees December 2015 00809-0100-4045, Rev 01 Appendix C C.1 Reference Manual Field Communicator Menu Trees Overview Figure C-1.
Reference Manual 00809-0100-4045, Rev 01 Field Communicator Menu Trees December 2015 Figure C-2. Configure Figure C-3.
Field Communicator Menu Trees December 2015 Reference Manual 00809-0100-4045, Rev 01 Figure C-4. Device Information Figure C-5.
Reference Manual 00809-0100-4045, Rev 01 48 Field Communicator Menu Trees December 2015 Field Communicator Menu Trees
Network Design Best Practices December 2015 Reference Manual 00809-0100-4045, Rev 01 Appendix D Network Design Best Practices Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 49 Effective range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 49 D.1 Overview All recommended practices should be followed to ensure highest data reliability.
Reference Manual 00809-0100-4045, Rev 01 50 Network Design Best Practices December 2015 Network Design Best Practices
Reference Manual 00809-0100-4045, Rev 01 December 2015 Global Headquarters Emerson Process Management 6021 Innovation Blvd. Shakopee, MN 55379, USA +1 800 999 9307 or +1 952 906 8888 +1 952 949 7001 RFQ.RMD-RCC@EmersonProcess.com North America Regional Office Emerson Process Management 8200 Market Blvd. Chanhassen, MN 55317, USA +1 800 999 9307 or +1 952 906 8888 +1 952 949 7001 RMT-NA.RCCRFQ@Emerson.
