Service manual

05-40
Fit bracket lock clip to hold needle
roller pin of hydraulic valve lifter
and tighten with allen screw (Torque
1 KG-M).
Assemble cleaned suction filter
element into Crank case RH.
Assemble 2 Nos. of Flanged hex bolts
(Torque 0.6 KG-M) to fix drain cap
with “O” ring.
Assemble magnetic drain plug assy.
(Torque 2 KG-M) with washer on
crankcase RH.
NOTE :
Apply LOCKTITE 542 thread sealant
before assembling the drain plug.
ASSEMBLING OF KICK STARTER
SUB ASSEMBLY
Insert the spring, plunger and pawl
in the kick starter spindle.
Fix the thrust washer on kick
spindle.
DRAIN BOLT
Engine Dismantling, Inspection & Assembly