Service manual

05-41
✰ Assemble the Kick pinion gear over
kick pawl mechanism.
✰ Lock the circlip over kick sub assy.
NOTE : Ensure free rotation of kick pin-
ion gear while pressing down the kick
pawl and plunger.
✰ Insert the thrust washer above the
kick spindle.
✰ Fix kickstarter sub assy in to
Crankcase RH as shown in Fig.
NOTE : Ensure kick pawl is seated over
the trip plate in the Crank case RH. Ro-
tate kick Gear and confirm free wheel
movement.
✰ Assemble oil thrower under the
kickstarter Gear (Torque 0.6 KG-M).
✰ Assemble Kick starter return spring
by hooking into kickshaft spindle.
TRIP PLATE
Engine Dismantling, Inspection & Assembly