Service manual

05-42
✰ Insert spring locking bolt with
washer into kick spring eyelet and
rotate clockwise to lock Kick starter
return spring on the Crank case and
tighten (Torque 1 KG-M).
✰ Apply LOCTITE 5699 RTV silicon
liquid gasket then assemble kick
shaft Cover with oil seal on Crank
case RH by 4 screws (Torque 0.6
KG-M).
ASSEMBLING OF GEAR ROCKER
SHAFT SUB ASSEMBLY
✰ Assemble gear change spring on
rocker shaft assy. Then assemble
spacer inside the spring as shown
in Fig.
✰ Assemble striker spring on rocker
shaft assy.
NOTE :NOTE :
NOTE :NOTE :
NOTE : Ensure striker spring both
ends are seated on striker lever
rocker shaft.
NOTE :NOTE :
NOTE :NOTE :
NOTE : Ensure oil seal is replaced
before fixing kick shaft cover.
✰ Assemble rocker shaft sub assy.
carefully into Crank case window,
after fixing the dowel over the Crank
case RH along with bottom pivot
Bearing.
NOTE :NOTE :
NOTE :NOTE :
NOTE : Ensure bottom pivot bearing
smooth machined surface are facing
upwards.
✰ Assemble rocker shaft upper pivot
bearing with “O” ring with 2 bolts
(Torque 1 KG-M).
SMOOTH FACE
Engine Dismantling, Inspection & Assembly