Service manual

05-46
✰ Assemble the thrust washer, LS2nd
gear & High gear with Lay shaft
mounted on the Crank case RH as
shown in Fig.
✰ Hold the cam plate and gear train
sub assembly along with Fork shaft,
Forks, Lay shaft double gear (LS3 &
LS4) and main shaft with all gears
(in 3rd gear position). Gently slide
inside the crankcase RH.
✰ Insert cam plate piviot pin with “O”
ring
with special tool No. ST 25123-4 as
shown in Fig.
NOTE :NOTE :
NOTE :NOTE :
NOTE : Apply LOCTITE 577 thread
sealant to pivot pin to avoid oil
seepage if any.
NOTE :NOTE :
NOTE :NOTE :
NOTE : Ensure alignment of main shaft
with sleeve gear hole, fork shaft with
fork hole inside the Crank case RH
and sliding gear with lay shaft.
✰ Insert 3 mm locating pin to lock
piviot pin as shown in Fig.
3RD GEAR POSITION
✰ Assemble thrust washer and then LS
1st gear on the Layshaft.
NOTE :
Check Gear shifting system by
rotating Cam plate and Main shaft
sub assy while rotating the shafts
simultaneously. Check for smooth
gears engagement.
Engine Dismantling, Inspection & Assembly