Service manual

05-51
✰ Ensure the distance between sprag
clutch gear end face and engine
sprocket end face should be
maintained between 0.2 to 0.5 mm
as indicated in the above image.
SPRAG CLUTCH ASSEMBLY
NOTE NOTE
NOTE NOTE
NOTE
::
::
: Crank the engine gently for ease
of assembly.
CAUTION CAUTION
CAUTION CAUTION
CAUTION : Do not rotate the starter mo-
tor while assembling as it will damage the
“O” ring.
NOTE : Ensure wide flanges face of the
sprag clutch bearing must face outwards.
✰ Assemble Engine primary sprocket
and sprag clutch gear assembly.
CAUTION : Lubricate the needle bearing
well before assembling on the sprag
clutch.
✰ Assemble chain tensioner pad,
washer and hex nut ( Torque 2.5 KG-
M).
✰ Assemble the primary chain auto
chain tensioner body assy. with “O”
ring and tighten with 2 allen screws
(Torque1 KG-M).
0.2 to 0.5 mm
DETAILS B
P Assemble sprag clutch bearing.
FLANGE FACE
Engine Dismantling, Inspection & Assembly