Service manual

08-11
INSPECTION
✰ Check both the rubber seals on the
plunger for wear, cracked edges or
any other damage. Replace seals
whenever the plunger is removed
✰ Check the master cylinder housing
and piston for any scoring, pitting
due to corrosion or any other
damages.
✰ Check the master cylinder bore for
any damages, scoring marks etc.
Measure the inner diameter -
Service limit: 12.76 mm
✰ Check the piston outer surface for
any damages, scoring marks etc.
Measure the out diameter - Service
Limit: 12.64 mm
CLEANING
✰ Clean the hydraulic disc brake parts
only with clean and new brake fluid
as using any other cleaning material
can damage the parts and make the
brakes ineffective.
CAUTION :
Do not clean the hydraulic disc brake
parts with any other cleaning material,
solvents or water.
USE NEW BRAKEUSE NEW BRAKE
USE NEW BRAKEUSE NEW BRAKE
USE NEW BRAKE
FLUID ONLY.FLUID ONLY.
FLUID ONLY.FLUID ONLY.
FLUID ONLY.
REASSEMBLY OF MASTER
CYLINDER
✰ Assemble the conical spring
(compression) on the piston. Smear
the piston, seals and cylinder bore
with fresh brake fluid.
✰ Assemble the piston sub-assembly
into the master cylinder by gently
pushing it into the bore
COMPENSATORY PORT
Chassis, Wheels & Brakes