Service manual

08-12
✰ Assemble the rubber Boot.
CAUTION :
Do not use tools with sharp ends.
✰ Apply Silicon grease on the Lever
pivot hole and on the Piston surface.
✰ Fix the master cylinder assembly on
the handle bar with the ’UP’ mark
facing upwards.
✰ Tighten the master cylinder assy.
clamp top bolt first and then tighten
the bottom bolt. Torque 0.90 KG-M.
✰ Assemble the brake lever in the front
bracket and tighten with the bolt
first and then tighten the lock nut
✰ Torque values: Bolt-lever 0.6 KG-M
Nut-lever 0.6 KG-M
✰ Locate the circlip into the groove of
the master cylinder. Ensure the
circlip is seated correctly inside the
groove.
✰ Assemble the Brake Switch
Chassis, Wheels & Brakes