Service manual

08-17
First install the brake pad at the
piston side and then install the other
brake pad
Apply Silicon grease on the Pin OD
and then assemble the Pin bolt by
pressing brake pads into caliper
body.
Mount the Caliper assembly on the
Fork and tighten the Mounting bolts
evenly.
NOTE :
Ensure disc plate is in between both brake
pads
Torque : 2.7 to 3.0 KG – M
Fix the Grub screws on the pins and
tighten to a torque of 0.2 to 0.3 KG-M.
P Connect the brake hose to the caliper
with New sealing washers and
tighten the Banjo bolt.
Torque : 3.5 to 3.8 KG -M.
Fill fresh brake fluid in the Master
cylinder and bleed the air out of the
hydraulic brake system.
Tighten the Pin bolts with a torque
of 1.5 2.0 KG - M after mounting
the caliper assembly on the fork
assembly.
Chassis, Wheels & Brakes