Service manual

10-10
ELECTRICAL PARTS
INSPECTION
STARTER SWITCH
Check the continuity between Red/Blue
wire and Blue/white wire of Switch mod-
ule RH coupler when switch is pressed.
CLUTCH SWITCH
Check the continuity for the following
wires
Clutch lever in normal condition : Brown
and Black ; if no continuity, switch is not
ok.
Clutch lever in pressed condition : Black
and Green; if no continuity, switch is not
ok.
STARTER MOTOR
Connect DC supply +ve to the motor ter-
minal and -ve to the body of the motor.
Direction of rotation - Clockwise
STARTER RELAY
Give 12V DC supply to the starter relay
coupler and check for the continuity be-
tween the two bolted terminals. If conti-
nuity shows then component is OK.
MODE
RED / BLUE BLUE / WHITE
ON
OFF
DO’S AND DON’TS
DO’S
✰ Check battery for electrolyte level
periodically and top up with distilled
water only.
✰ For longer battery life, de-clutch
before starting.
✰ If the battery is weak (below 10 V),
start with the kick starter and do
not try to start with self starter.
✰ Always maintain correct Engine oil
level.
✰ Check for Engine backfire, if it exist
& it will damage the sprag clutch &
gears. Maintain correct ignition
timing.
✰ Hold the starter switch until the
engine starts.
✰ Service your bike only at authorized
service stations.
DON’TS
✰ Never overcharge the battery.
✰ Never spray water with great force
on starter motor, RH tool box and
other electrical parts.
✰ Do not carry out any repairs on the
Starter motor, and relay starter or
the sprag clutch mechanism.
MODE
BROWN BLACK
Normal
Press
GREEN
Checking Procedure of Electrical Components