Service manual

10-13

PROBLEMSPROBLEMS

PROBLEMS

PROBLEM CAUSESPROBLEM CAUSES

PROBLEM CAUSES

1. E-start motor not working. 1. Fuse blown.

2. If the battery voltage increases with

RPM increase, replace RR Unit.

3. Faulty relay starter.

4. Starter motor cables loose connection.

5. Starter motor failure.

2. Fuse blown when pilot lamp switched 1. Rear harness cable routing fouling

with ‘ON’ the tyre.

2. Rear harness cable fouling with

taillamp bracket.

3. Fuse blown when Head light high beam 1. Check the Headlight wiring harness ‘ON’

4. Relay starter not working. 1. Check the coil resistance.

2. If you can hear the sound of relay

actuation but starter motor does not

rotate, change the relay starter.

5. Battery discharging frequently. 1. Check the alternator.

o/v–should be 8 V to 10 V AC @ 1000rpm

(open circuit, across any two of its wire

yellow-yellow), If the voltage is less than

this, change the alternator.

2. Check for battery voltage increase with

respect to increase in RPM. Otherwise

replace the RR unit (If alternator is ok)

3. Battery cells may be weak.

Trouble Shooting - Electricals