Service manual

03-2
WEAR LIMITS
Wear limits are given as new min, new max and service limits.
New components must be within the limits specified. Components within service limits may
be reused after careful inspection. Use of parts beyond service limit can reduce the operating
life of the component and may affect the motorcycle performance seriously.
Ring to groove clearance : Comp. Top
rings
Service Limits of Components (All units in mm unless specified)
New Min.
New Max.
Service Limit
Cylinder bore
Cylinder bore :
Point of measurement
84.045 70.00
84.075 70.03
84.190 70.10
Classic 500
Classic 350
New Min.
New Max.
Service Limit
0.03 0.04
0.07 0.08
0.11 0.12
Classic 500
Classic 350
New Min.
New Max.
Service Limit
83.940 69.94
83.970 69.97
83.890 69.87
Classic 500
Classic 350
New Min.
New Max.
Service Limit
0.03 0.04
0.07 0.18
0.15 0.12
Classic 500
Classic 350
New Min.
New Max.
Service Limit
0.095 0.05
0.115 0.07
0.30 0.20
Classic 500
Classic 350
New Min.
New Max.
Service Limit
0.06 0.06
0.15 0.15
0.21 0.21
Classic 500
Classic 350
Piston
Ring to groove clearance comp rings - Middle
Piston to bore clearance
Ring to groove clearance : oil ring