Service manual

03-19
Periodical Maintenance
✰ Tighten stem lock nut as shown
picture ‘B’
✰ Check play.
✰ Steering to be free with out any play.
✰ Tighten all the screws in reverse
order.
STEERING BALL RACE
LUBRICATION
(EVERY 12,000 KMS)
✰ Remove steering stem assembly.
✰ Clean and check the balls and races
thoroughly for damages / pittings /
discolouration.
✰ Change them if found defective.
✰ Pack grease and balls (Lithium
Calcium based) on the bottom ball
race as shown in Fig.
B
A
✰ Pack grease in the top ball race.
✰ Assemble the steering stem.
CLUTCH CABLE FREE PLAY :
(2-3MM)
LEVER END
✰ Check clutch cable button seating
position inside lever and condition
of the cable.
✰ Screw in or out the cable adjuster
for setting the required play at lever
end (2 to 3 mm).