Service manual

04-13
A1 CAM GEAR ASSEMBLY-EXHAUST
WITH DECOMPRESSOR ASSY. 1
A2 OIL PUMP ASSEMBLY - 500CC 1
A3 OIL PUMP ASSEMBLY - 350CC 1
A4 GEAR CHANGER ASSEMBLY 1
1 CAM STEADY PLATE 1
2 DOWEL 6 MM 2
3 HEX. SOCKET HEAD CAP SCREW,
M6 X 30 2
4 HEX. SOCKET HEAD CAP SCREW,
M6 X 25 1
5 NUT - CAM SPINDLE 2
6 SHIM, CAM GEAR 2
7 PIVOT 1
8 FLY WEIGHT 1
9 TORSION SPRING 1
10 PIN ASSEMBLY 1
11 CAM GEAR AUB ASSEMBLY - EXHAUST 1
12 CAM SLEEVE 2
CAM SPINDLE ADJUSTABLE 2
13 CAM SPINDLE ADJUSTABLE
( 0.1 OVERSIZE ) 2
CAM SPINDLE ADJUSTABLE
( 0.2 OVERSIZE ) 2
14 CAM, GEAR - INLET 1
15 COVER, KICK START SHAFT 1
16 HEX SOCKET PAN HEAD SCREW
M5 X 12 4
17 NUT, SLEEVE GEAR 1
18 TAB WASHER 1
19 FD SPROCKET 18 TEETH
FOR 500CC & 16 TEETH FOR 350CC 1
20 DISTANCE PIECE 1
21 OIL SEAL 1
22 CIRCLIP 1
23 PUMP DRIVE PINION 1
24 CSK SOCKET HEAD SCREW M6 X 30 3
25 GASKET, OIL PUMP 1
26 'O' RING, OIL PUMP OUTLET 1
27 HEX. SOCKET HEAD CAP SCREW
M6 X 25 2
28 'O'- RING 1
29 CAP, PIVOT PIN 1
30 COPPER WASHER 1
Key No. Description Qty.
Key No. Description Qty.
Crankcase RH - Coverside View
31 HEX FLANGE BOLT M5 X 12 1
32 HEX SOCKET HEAD CAP SCREW
M6 X 60 2
33 STARTER MOTOR ASSEMBLY 1
34 COVER STARTER MOTOR 1
35 HEX SOCKET, BUTTON HEAD SCREW,
M5 X 12 1
36 DOWEL PIN 2
37 TAPPET DOOR 1
38 CSK SOCKET HEAD SCREW M5 X 12 4
39 FLY WHEEL MAGNETO ASSEMBLY 1
40 MAGNETO KEY 1
41 PLAIN WASHER,
42 HEX. NUT M12 X 1.25 1
43 ASSEMBLY, GEAR LEVER SHAFT 1
44 SPACER - SHAFT, GEAR LEVER 1
45 HEX. SOCKET HEAD CAP SCREW,
M5 X 40 2
46 PIVOT BEARING, ROCKER SHAFT
BOTTOM 1
47 DOWEL, LOWER PIVOT BEARING 1
48 STOP PIN 1
49 'O' RING 1
50 ROCKER SHAFT ASSEMBLY 1
51 STRIKER, GEAR CHANGE 1
52 PIN, PIVOT 1
53 SPRING, GEAR CHANGE STRIKER 1
54 HEX. SOCKET HEAD CAP SCREW,
M6 X 12 2
55 PIVOT BEARING, ROCKER SHAFT
UPPER 1
56 'O' RING BLACK NITRILE RUBBER 1
57 SPACER 1
58 SPRING 1
59 PIVOT, CAMPLATE 1
60 ‘O’ RING 1
61 SPRING KICK 1
62 HEX SCREW M6X16 1
63 ‘O’ RING - OIL PUMP 1
64 ‘O’ RING 1
65 HEX. SOCKET HD. CAP SCREW, M4X30 4
66 PLUG 4
67 STATOR AND PULSAR COIL ASSEMBLY 1
68 ROTOR AND RELUCTOR ASSEMBLY 1