Service manual

05-2
COMPONENTS THAT CAN BE
REMOVED WITHOUT REMOVING
THE ENGINE FROM FRAME.
✰ Cylinder head assembly
✰ Cylinder block
✰ Magneto assembly
✰ Primary drive
✰ Clutch assembly
✰ Timing gears
✰ Oil pump Assembly
✰ Gearbox foot control mechanism
✰ Kick Main Spring replacement
✰ Self Starter Sprag Bearing
replacement.
ENGINE NEED TO BE REMOVED
FROM THE FRAME FOR THE
FOLLOWING JOBS:
✰ Crank case repair/change
✰ Crank case centre gasket change
i.e liquid sealant gasket.
✰ Crank shaft main bearings LH &
RH replacement.
✰ Gears, Mainshaft or Layshaft, Sleeve
Gear repair / replacement
✰ Mainshaft or Layshaft Bearings
replacement.
✰ Self starter Idler Gear jack Shaft
replacement.
✰ Kick Starter Gear, Pawl, Spring or
Plunger replacement.
✰ Roller Hydraulic Valve Lifter
(RHVL) replacement.
ENGINE DISASSEMBLY
✰ Cylinder Head Sub Assembly
✰ Cylinder Barrel Sub Assembly
✰ Cover RH Sub Assembly
✰ Components dismantling on Crankcase
RH
✰ Cover LH Sub Assembly
✰ Components dismantling on Crankcase
LH
✰ Opening / splitting of Crank case RH
& LH
✰ Gear Train removal
✰ Lay shaft and Main shaft sub Assembly
Engine Dismantling, Inspection & Assembly