OWNER'S MANUAL RSL-382CR / 2702CR / 1062CR Laminator Read all instructions carefully before use. For any Customer Support needs please choose the Customer Support tab on www.royalsovereign.com Royal Sovereign International Inc. www.royalsovereign.
TABLE OF CONTENTS TOPIC PAGE 1. Introduction......................................................................................................... 3 2. Safety Precautions............................................................................................... 4 3. Product Identification........................................................................................... 4 4. Included with Laminator....................................................................................... 5 5.
RSL-382CR / 2702CR / 1062CR 1. INTRODUCTION Thank you for choosing a Royal Sovereign laminator. It has been designed and manufactured to provide years of continuous service. For complete operating and maintenance information please read this manual thoroughly. Upon receipt of your laminator, please inspect the box, the machine and all other contents for shipping damage. Damage should be brought to the immediate attention of the delivering carrier (See page 5 for list of shipment elements). 2.
3.
RSL-382CR / 2702CR / 1062CR 4. INCLUDED WITH LAMINATOR Thoroughly inspect the parts and the unit. It is imperative that any missing parts are reported and a claim is filed with the reseller immediately upon receipt of shipment. Part Name Owner's Manual Quantity 1 Picture OWNER'S MANUAL RSM-1112MA Laminator Read all instructions carefully before use. For any Customer Support needs please choose the Customer Support tab on www.royalsovereign.com Royal Sovereign International Inc. www.royalsovereign.
5. LOADING FILM Picture 1 Picture 2 Picture 3 Picture 4 1. As shown in picture 1, insert auto grips onto the upper/lower film shaft. 2. As shown in picture 2, using the special tool, fix the auto grips on the film shaft with set-screws. 3. Set the glossy side of the upper and lower film towards the heat rollers. (Glossy side is PET film and matte side is thermal polymer laminating adhesive) 4. Center film as shown in picture 3 and 4.
RSL-382CR / 2702CR / 1062CR 6. THREADING FILM 6.1. HOT FILM VQQFS!SPMM!GJMN BEIFTJWF!TJEF JEMF!CBS QVMM.SPMMFS MBNJ.SPMMFS BEIFTJWF!TJEF MPXFS!SPMM!GJMN JEMF!CBS SFXJOEFS JEMF!CBS!)493NB02223NB* 1. Turn the power switch on("I" position). Power switch is located in the rear of the unit on the left side. 2. Complete the "Loading Film" steps as shown on page 4. 3. Set the temperature and speed according to the Recommended Temperature and Speed section. 4. Remove the Front Table. Picture 1 5.
. Carefully pull up the laminate from the lower roll up towards the first idle bar and then around the back side of the second Idler (Caution: lower roller may be hot).(Picture 3) 9. Tack the lower film to the upper film that is resting on the main roller (Picture 4). 10. Reinstall the Front Table and close the Safety Cover. Picture 3 11. Adjust the nip setting to 1/4'' (6mm). 12. Insert and push the leader boards on each end until boards reach the front nip point. 13.
RSL-382CR / 2702CR / 1062CR 6.2. COLD FILM UBLF!VQ!EFWJDF DPME!GJMN QBQFS!CBDL QVMM.SPMMFS MBNJ.SPMMFS VQQFS!JEMF!CBS CBDLJOH!QBQFS CBTF!GJMN SFXJOEFS MPXFS!JEMF!CBS MPXFS!JEMF!CBS )493NB02223NB* 1. Follow the steps in the "Loading Film" procedure by loading the upper shaft with pressure sensitive film, e.g. (Royal Print-Pro Film) and lower shaft with pressure sensitive mounting adhesive films or backing paper (Royal Sovereign White-Mount or Clear-Mount). 2.
6.3. MOUNTING 1. Lay the decaled image face down on a flat surface. Carefully peel back and put a crease along the edge of the release liner (Approximately 1 inch or 25mm, Figure 1). Figure 1 2. With the image facing up, align the image onto the board. Press firmly from the center out (Figure 2). Figure 2 3. Adjust the pressure lever to ensure the proper opening (Figure 3). Figure 3 4. Flip the image over the upper roller and hold on to the release liner (Figure 4). Figure 4 5.
RSL-382CR / 2702CR / 1062CR 7. CONTROL OF ROLLER PRESSURE 5 4 6 3 2 Open 2 3mm(0.1 ) in 4 .2 (0 m ) .2 in 6m m(0 5m in) 1.5mm (0.06 in) La min ati ng 1 RSL-382CR/2702CR/1062CR To set, pull the pressure lever outward and turn to one of the following positions. OPEN: For detaching and cleaning rollers. 6MM: For laminating 6mm[0.24in] thick board. 5MM: For laminating 5mm[0.2in] thick board. 3MM: For laminating 3mm[0.12in] thick board. 1.5MM: For laminating 1.5mm[0.06in] thick board.
8. CONTROL PANEL 1. U PPER: To change upper roller temperature by pressing button, then up or down arrow. (range 32~302°F or 0~150°C) 2. L OWER: To change lower roller temperature by pressing button, then up or down arrow. (range 32~302°F or 0~150°C) 3. S PEED: To change speed of the rollers by pressing button, then up or down arrow. (range 1 through 9) 4. M EMORY: To recall or change presets. To recall the settings, press MEMORY then up or down arrow.
RSL-382CR / 2702CR / 1062CR 9. LAMINATING STEPS 9.1. HOT LAMINATING 1. Turn on the power switch located on the rear of the machine. 2. Set the pressure lever to the "Laminating mode". 3. Increase the roller temperature. If you already have a setting in the memory that you want to use press the button and then the or buttons to select your desired setting. 4. When the desired temperature is met "READY" will be displayed on the screen and you will hear a beep. 5. Press the button.
— Useful Information — 1. You can preset up to 9 temperature and speed settings in the memory for faster easier use. 2. When laminating continuously "WAIT" may appear on the display, if this occurs lower the speed by 1 increment, "READY" should appear and you may continue laminating. 3. When laminating a document much smaller than the film, place the document in the center of the film for better lamination results. 4.
RSL-382CR / 2702CR / 1062CR 9.2. COLD LAMINATING 1. Put cold roll film on upper shaft. Load backing paper on the lower shaft as per illustration 6.2 on page 7. 2. Pull COLD film and fix it so that the Release Liner can be wound on take-up mandrel clockwise. (Revolve core to make Release Liner a little tight) 3. Set pressure lever to the proper position according to your laminating condition. 4. After pressing the button, choose and set proper speed by using the 5. It is and button.
10. USING CROSS CUTTER The cross cutter is located on the rear exit table of the machine. 1.After lamination, move the cutter approximately to the center of the completed application at the desired point of detachment (Figure 1). 2.Grasp film with one hand, press the cutter downward into the application and slide it first to one end of the application, then to the other end to complete the cut.
RSL-382CR / 2702CR / 1062CR 11. USING SLITTER (Only for the model with slitter) Only the RSR & RSS series have slitters included 1. Adjust the left and/or right slitters by loosening the slitter adjuster knob (located between the front and rear rollers.) (Figure 1) Figure 1 2. Activate the slitter by turning the slitter knob (located on the left side of the machine) clockwise. (Figure 2) Figure 2 3. Once you activate the slitter then you can begin lamination. (Figure 3) 4.
12. MAINTENANCE Cleaning the Body of the laminator To clean the machine body, dampen a cloth with water only and gently wipe the machine clean. Removing Adhesive Build Up 1. Remove the film from the laminator. 2. Use a damp (water only) cloth and a rubber gum eraser to remove the adhesive on the Teflon (metal) and silicone rollers. NOTE: Rub firmly but do not scrub the rollers vigorously as this may scratch the surface.
RSL-382CR / 2702CR / 1062CR 13. TROUBLESHOOTING Symptom Cause Possible Solution Machine will not turn on: a. Power switch is in "0" (Off) position b. Tripped circuit breaker. c. Blown main power fuse. a. Put the power switch to the "I" (On) position b. Reset the circuit breaker. c. Replace the fuse. There is power, but the rollers are not turning after the "RUN" button is pressed: a. Safety cover is not closed. b. Paper guide is not installed correctly. c. Blown motor fuse. a.
14. Recommended Temperature and Speed Settings. NO Film thickness Preset Func'No 1 38 micron (1.5 mil) 1 2 75 micron (3 mil) 2 3 80 micron (3.2 mil) 3 4 100 micron (4 mil) 4 5 125 micron (5 mil) 5 6 150 micron (6 mil) 6 7 175 micron (7 mil) 7 8 200 micron (8 mil) 8 9 250 micron (10 mil) 9 Temp User Speed Func'No Remark NOTE: Speed and temperature should be adjusted in accordance with film manufacturer's recommendations.
RSL-382CR / 2702CR / 1062CR 15. SPECIFICATIONS Description RSL-382CR Power supply RSL-2702CR AC 100~120V, 220~240V 50/60Hz Power consumption 1200W Max. laminating width 380mm / 14.9" Film thickness Max. laminating Speed 1500W 2400W 685mm / 27" 1060mm / 41.7" 25~250 mic / 1~10mil 4.5m/min Ready time 2.5m/min/8.2ft/min 2.5m/min/8.2ft/min 10min 11min Heating method Hot roller Driving motor DC geared Max.
16. WARRANTY Royal Sovereign International warrants the equipment sold is free from defects in material and workmanship for a period of One (1) year for Parts and Labor from the date of installation, excluding lamination rollers which are warranted for Six (6) months. This warranty is extended only to the original purchaser. This warranty is the only warranty made by Royal Sovereign International and cannot be modified or amended.
