OWNER'S MANUAL RSL-382S/2702S Laminator Read all instructions carefully before use. For any Customer Support needs please choose the Customer Support tab on www.royalsovereign.com Royal Sovereign International Inc. www.royalsovereign.
TOPIC TABLE OF CONTENTS PAGE 1. Introduction......................................................................................................... 2 2. Safety Precautions............................................................................................... 2 3. Included with Laminator....................................................................................... 3 4. Product Identification........................................................................................... 3 5.
RSL-382S/2702S 1. INTRODUCTION Thank you for choosing a Royal Sovereign laminator. It has been designed and manufactured to provide years of continuous service. For complete operating and maintenance information please read this manual thoroughly. Upon receipt of your laminator, please inspect the box, the machine and all other contents for shipping damage. Damage should be brought to the immediate attention of the delivering carrier (See page 3 for list of shipment elements). 2.
3. Included with Laminator PART NAME FUSE(65TS) (AC250V 10A) EA 1 REMARK PART NAME FUSE(65TS) (AC250V 20A) Power supply: 220V~240V EA 1 REMARK Power supply: 100V~120V 4.
RSL-382S/2702S 5. Loading Film Picture 1 Picture 2 Picture 3 Picture 4 1. As shown in picture 1, insert auto grips onto the upper/lower film shaft. 2. As shown in picture 2, using the special tool, fix the auto grips on the film shaft with set-screws. 3. Set the glossy side of the upper and lower film towards the heat rollers. ( Glossy side is PET film and matte side is thermal polymer laminating adhesive) 4. Center film as shown in picture 3 and 4.
. THREADING FILM 6.1. HOT FILM UPPER ROLL FILM ADHESIVE SIDE UPPER IDLE BAR ROLL GLOSSY SIDE ADHESIVE SIDE GLOSSY SIDE LOWER ROLL FILM SECOND IDLE BAR FIRST IDLE BAR 1. Turn the power switch on("I" position). Power switch is located in the rear of the unit on the left side. 2. Complete the "Loading Film" steps as shown on page 4. 3. Set the temperature and speed according to the Recommended Temperature and Speed section. 4. Remove the Front Table. 5.
RSL-382S/2702S 8. Carefully pull up the laminate from the lower roll up towards the first idle bar and then around the back side of the second Idler (Caution: lower roller may be hot).(Picture 3) 9. Tack the lower film to the upper film that is resting on the main roller (Picture 4). 10. Reinstall the Front Table and close the Safety Cover. Picture 3 11. Adjust the nip setting to 1/4'' (6mm). 12. Insert and push the leader boards on each end until boards reach the front nip point.
6.2. COLD FILM TAKE UP DEVICE COLD FILM PAPER BACK UPPER IDLE BAR ROLL BACKING PAPER BASE FILM LOWER IDLE BAR 1. Follow the steps in the "Loading Film" procedure by loading the upper shaft with pressure sensitive film, e.g. (Royal Print-Pro Film) and lower shaft with pressure sensitive mounting adhesive films or backing paper (Royal Sovereign White-Mount or Clear-Mount). 2. Pull the upper laminate under the upper idle bar and separate the release liner from the laminate. 3.
RSL-382S/2702S 6.3. MOUNTING 1. Lay the decaled image face down on a flat surface. Carefully peel back and put a crease along the edge of the release liner (Approximately 1 inch or 25mm, Figure 1). Figure 1 2. With the image facing up, align the image onto the board. Press firmly from the center out (Figure 2). Figure 2 3. Adjust the pressure lever to ensure the proper opening (Figure 3). Figure 3 4. Flip the image over the upper roller and hold on to the release liner (Figure 4). 5.
6.4. SINGLING LAMINATING OPP FILM IDLE BAR OPP FILM ROLLER LAMI ROLLER PULL IDLE BAR SHAFT--DECURLING 1. Turn the power switch on("I" position). Power switch is located in the rear of the unit on the left side. 2. Follow the steps in the "Loading Film" procedure by loading the upper shaft with OPP Film. o 3. Set the temperature and speed as: Temperature(Upper roller:110-130 C;Lower o roller:35 C) and Speed 5-8.
RSL-382S/2702S 7. CONTROL OF ROLLER PRESSURE 3 4 5 6 2 1 To set, pull the pressure lever outward and turn to one of the following positions. ① OPEN: For detaching and cleaning rollers. ② 6MM: For laminating 6mm[0.24in] thick board. ③ 5MM: For laminating 5mm[0.2in] thick board. ④ 3MM: For laminating 3mm[0.12in] thick board. ⑤ 1.5MM: For laminating 1.5mm[0.06in] thick board. ⑥ LAMINATING: For laminating 25~250micron(1~10mil) thick film and cold film.
8. CONTROL PANEL 1. UPPER: To change upper roller temperature by pressing button, then up or down arrow. (range 32~302°F or 0~150°C) 2. LOWER: To change lower roller temperature pressing button, then up or down arrow. (range 32~302°F or 0~150°C) by 3. S PEED: To change speed of the rollers pressing button, then up or down arrow. (range 1 through 9) by 4. MEMORY: To recall or change presets. To recall the settings, press MEMORY then up or down arrow.
RSL-382S/2702S 9. LAMINATING STEPS 9.1. HOT LAMINATING 1. Turn on the power switch located on the rear of the machine. 2. Set the pressure lever to the "Laminating mode". 3. Increase the roller temperature. If you already have a setting in the memory that you want to use press the button and then the or buttons to select your desired setting. 4. When the desired temperature is met "READY" will be displayed on the screen and you will hear a beep. 5. Press the button.
— Useful Information — 1. You can preset up to 9 temperature and speed settings in the memory for faster easier use. 2. When laminating continuously "WAIT" may appear on the display, if this occurs lower the speed by 1 increment, "READY" should appear and you may continue laminating. 3. When laminating a document much smaller than the film, place the document in the center of the film for better lamination results. 4.
RSL-382S/2702S 9.2. COLD LAMINATING 1. Put cold roll film on upper shaft. Load backing paper on the lower shaft as per illustration 6.2 on page 7. 2. Pull COLD film and fix it so that the Release Liner can be wound on take-up mandrel clockwise. (Revolve core to make Release Liner a little tight) 3. Set pressure lever to the proper position according to your laminating condition. 4. After pressing the button, choose and set proper speed by using the and button. 5.
10. USING CROSS CUTTER The cross cutter is located on the rear exit table of the machine. 1. After lamination, move the cutter approximately to the center of the completed application at the desired point of detachment (Figure 1). 2. Grasp film with one hand, press the cutter downward into the application and slide it first to one end of the application, then to the other end to complete the cut (Figure 2 & 3). Figure 2 Figure 1 Figure 3 11.
RSL-382S/2702S 12. TROUBLESHOOTING Symptom Machine will Cause Possible Solution a. Power switch is in "0" a. Put the power switch to (Off) position the "I" (On) position b. Reset the circuit breaker. c. Replace the fuse. a. Close the safety cover to active the safety switch. a. Safety cover is not closed. There is power, but the rollers are not turning b. Paper guide is not installed b. Properly install the paper guide so that the micro correctly. after the "RUN" button is switch is activated. c.
13. Recommended Temperature and Speed Settings. NO Film thickness Temp 1 Opp film 32 micron 110 C o (230 F) (1.3 mil) 2 3 o Preset User Remark Speed Func'No Temp Speed 5 1 Opp film 32 micron 130 C o (266 F) (1.3 mil) 7 2 Opp film 32 micron 130 C o (266 F) (1.3 mil) 8 3 o o 4 38 micron (1.
RSL-382S/2702S 14. SPECIFICATIONS Description Power supply Power consumption Max. laminating width RSL-2702S RSL-382S AC 100, 200, 220~240V 50/60Hz 120V 60Hz 1500W 1200W 685mm / 27" 380mm / 14.9" Film thickness 25~250 mic / 1~10mil / Opp film 32mic Single 200~250g Max. laminating speed 4.5m/min Paper thicknees Double 80~250g Ready time 10min Heating method Hot roller Driving motor DC geared 150°C / 302°F 9 settings Max.
15. WARRANTY Royal Sovereign International warrants the equipment sold is free from defects in material and workmanship for a period of One (1) year for Parts and Labor from the date of installation, excluding lamination rollers which are warranted for Six (6) months. This warranty is extended only to the original purchaser. This warranty is the only warranty made by Royal Sovereign International and cannot be modified or amended.
