MODEL:RSL-2702S/RSL-382S Roll Laminator Service Manual 451-8 24B/9L,Nonhyeon-dong,Namdong-Ku,Incheon city,KOREA TEL:032) 822-0414 FAX:032)820-7105 A/S:080)262-8464 www.royalsovereign.
Table of Content 1.Safety Precautions 2.Troubleshooting ……………………………………………………………………… 3 ~ 3 …………………………………………………………………………… 4 ~ 10 2.1) Rollers Not Heating …………………………………………………………… 4 ~ 6 2.2) Rollers Over Heating ……………………………………………………………6 ~ 7 2.3) Rollers Not Running ………………………………………………………………7 ~ 9 2.4) No Main Power ……………………………………………………………………9 ~ 10 2.5) Poor Lamination Quality …………………………………………………………11 ~ 11 3.Replacing Parts ……………………………………………………………………………… 12 ~ 14 12 ~ 12 3.
1. Safety Precautions Failure to comply any of the following safety procedures could result in serious injury. Please read the instructions carefully and keep for future reference. 1. Only a licensed electrician should install wiring and outlet for the laminator. 2. Ensure the unit is plugged into a properly grounded outlet with the correct voltage. 3. Keep hands and clothing(ie.Neckties)away from rollers. The rollers are pinch points that can trap body parts or clothing and cause serious injury .
2. Troubleshooting Note: While repairing: a. Make sure the power plug is unplugged from the power outlet. b. Open both side covers and rear cover. c. Be sure to follow the steps below in order. 2.1 Rollers Not Heating CAUSES: 1. Improper laminating mode. 2. Heating wire is not connected to the main PCB. 3. Blown (burnt) upper and/or lower wire fuse (T/Fuse). 4. Defective Bi-Metal. 5. Defective heater. 6. Defective Main PCB. MEASURE 1. Improper laminating mode. a.
3. Blown (burnt) upper and/or lower wire fuse (T/Fuse). a. Replace the T/Fuse wire located on the left-hand side. WIRE-UP-T/FUSE WIRE-LO-T/ FUSE 4. Defective Bi-Metal. a. Replace the Bi-Metal BIMETAL-L(130℃) BIMETAL-R(145℃) 5. Defective heater. a. Using the multi-meter, test the continuity of the heater. If it fails, replace the heater. Multi-meter b. Physically examine the heater assembly for breakage.
. Defective Main PCB. a. Replace the PCB Main. 2.2) Rollers Over Heating CAUSES 1. Lower and upper heat sensors are reversed on the PCB Main. 2. Defective T/Fuse wire. 3. Defective heater. 4. Defective main PCB. MEASURES 1. Wires for lower and upper heat sensors are reversed on the main PCB. a. Reverse the heat sensors. Connector-Wire Sensor 2. Defective T/Fuse wire. a. Replace the T/Fuse wire located on the left-hand side.
3. Defective heater. a. Test continuity of the heater. If it fails, replace the heater. b. Glass tube that surrounds heating coil is broken – replace the heating element. 4. Defective Main PCB. a. Replace the PCB Main. 2.3) Rollers Not Running CAUSES 1. No power to the unit. 2. Emergency switch is engaged. 3. Opened safety cover. 4.Opened Front Table Switch. 5. Film is jammed on the rollers. 6. Disconnected motor wire. 7. Blown motor fuse. 8. Defective main motor. 9. Defective main PCB. MEASURES 1.
3. Opened safety cover. a. Close the safety cover and double check to insure that the safety cover switch is engaged. Note: By closing the safety cover, it engages the safety cover switch. Switch is engaged 4. Opened Front Table Switch. a. Properly position the front table to engage the switch. 5. Film is jammed on the rollers. a. Un-jam the film using a combination of the pressure lever and reverse button. 6. Disconnected motor wire. a. Check the motor wire connection with PCB.
7. Blown motor fuse. a. Replace the motor fuse located above the main power switch. 8. Defective main motor. Motor Fuse a. Replace the main motor. 9. Defective main PCB. a. Replace the main PCB. 2.4) No Main Power CAUSES 1. No electricity. 2. Blown main fuse. 3. Disconnected main power wires. 4. Defective transformer. MEASURES 1. No Electricity. a. Double check to insure that you have electricity from your outlet. b. Check the circuit breaker. c.
Main Fuse 3. Disconnected main power wires. a. Check that the main power wires are properly connected. 10 Main Power Wires 4. Transformer is defective a. Replace the transformer.
2.5 Poor Lamination Quality Problem: Straight wave lines across the output. Cause: Excessive front roller pressure. Measure: Loosen the front roller pressure. Problem: Concave waves in the lamination. Cause: Excessive rear (pulling) roller pressure. Measure: Loosen the rear back roller pressure. Problem: Angled waves on both sides of the output. Cause: Insufficient rear roller pressure. Measure: Tighten the rear roller pressure. Problem: Angled waves on one side of the output.
3. Replacing Parts Note: While replacing parts: a. Make sure the power plug is unplugged from the power outlet. b. Open both side covers and rear cover. 3.1 Replacing the Right Cover. a. Take out the pressure lever (Figure 1) and four cover screws using Phillips screw driver (Figure 2). Figure 2 Figure 1 b. Pull out the male control panel connector from the Sub-PCB（ Figure 3）. Figure 3 c. Loosen two screws from Sub-PCB , installed on to new Right Cover (Figure 4). Figure 4 d.
3.3 Replacing Rear Cover a. Take off the left and right covers. b. Take out the four screws from frames,two screws of each side(Figure 5,Figure 6) Figure 5 Figure 3.4 Replacing the Main PCB a. Remove the rear cover and label all the wires before unplugging from the Main PCB. b. Detach the Main PCB from 6 white plastic holders ( Figure 7). c. Replace the board with new PCB and connect all the wires. Figur 3.5 Replacing the Sub-PCB a. Refer to “Replacing Right Cover”. 3.
c. Take out the broken heater. Figure 11 Figure 11 Note: a. When inserting the heater into the roller, rotate the heater slightly and push the rod in gently. b. Use an air blower to blow out the broken pieces of heating rod. (Please ensure that no one is standing on the other side.) 3.7 Replacing the Cross Cutter a. Disassemble the nut from the Frame-Cutter. b. Unfasten the spring from the cutter. c. Change the Cutter. d. Assemble the Cutter by reversing the above steps.
4. Adjustments 4.1 Adjusting Take-up Shaft Speed CAUSES: 1.Main rollers and take-up shaft speed is not synchronized. MEASURES: Adjust take-up shaft speed,by loosenning or tightenning the knob According to label-take up. C.W – Tighten. C.C.W – Lossen. C.C.W C.W 4.2 Adjusting front and rear rollers Pressure • Use Screwdriver to adjust the roller pressure: C.W – Increase pressure. C.C.W – Decrease pressure. 1.
4.Laminating Test – Laminate samples with different thickness of substrates. 5.Check above steps 2 through 4 with 3mil & 5mil films.
5. Part list RSL-2702S Part list RSL-2702S No. Part No.
RSL-2702S 51 122LR4050A BUSH-ROLLER LAMI,LO-RIGHT ASS'Y 52 124LR4005A CAM 53 124LR4006A 1"CORE 54 125LR4001A HANDLE-TENSION 55 125LR4003B LEVER-PRESSURE 56 125LR4004A SHAFT-TENSION 2 57 125LR4008A SUPPORT-SPRING 58 131LR4017A SPROCKET-LAMI 59 131LR4022B SPROCKET-DOUBLE 60 131LR4023A SPROCKET-TAKE UP 61 131LR4034A SPROCKET-MOTOR 62 133LR2021A ROLLER-LAMI,LO 63 133LR2021B ROLLER-LAMI,UP 64 133LR2022A ROLLER-PULL,LO 65 133LR2022B ROLLER-PULL,UP 66 134LR4001A PULLE
RSL-2702S 102 23200X002A SUPPORT-PCB 103 23300X001A BUSHING-CORD 104 32500X0005 FUSE-MAIN 104-1 32500X0008 FUSE-MAIN 105 34000S011A POWER TRANSFORMER 106 350LR3022A PCB-SUB ASS'Y 107 350LR3036C PCB-MAIN ASS'Y 108 363LP3001A BI-METAL LO 109 363LR4001F BI-METAL UP 110 36400X002B SWITCH-MAIN 111 36400X014B MICRO S/W 112 36600X001A FUSE-HOLDER 113 380CR4003A POWER CORD 113-1 380CR4004A POWER CORD 113-2 380LR4001A POWER CORD 113-3 380LR4001B POWER CORD 113-4 380LR
5. Part list RSL-382S Part list RSL-382S No. Part No.
RSL-382S 51 122LR4050A BUSH-ROLLER LAMI,LO-RIGHT ASS'Y 52 124LR4005A CAM 53 124LR4006A 1"CORE 54 125LR4001A HANDLE-TENSION 55 125LR4003B LEVER-PRESSURE 56 125LR4004A SHAFT-TENSION 2 57 125LR4008A SUPPORT-SPRING 58 131LR4017A SPROCKET-LAMI 59 131LR4022B SPROCKET-DOUBLE 60 131LR4023A SPROCKET-TAKE UP 61 131LR4034A SPROCKET-MOTOR 62 133LR3001A ROLLER-LAMI 64 133LR3002A ROLLER-PULL 66 134LR4001A PULLEY-CHAIN 67 134LR4003A BUSH-PULLEY 68 136LR4001C CHAIN 69 136LR4
RSL-382S 109 033LR4002A WASHER-BI METAL 110 36400X002B SWITCH-MAIN 111 36400X014B MICRO S/W 112 36600X001A FUSE-HOLDER 113 380LR4001A POWER CORD 113-1 380LR4003A POWER CORD 113-2 380LR4007A POWER CORD 114 381LR4013J WIRE-POWER S/W 115 381LR4020B WIRE-FUSE,EU 116 381LR4030D WIRE-UP HEATER1,EU 118 381LR4044B WIRE-MAIN 119 381LR4052A WIRE-MOTOR 120 381LR4054A WIRE-LO HEATER2,EU 121 381LR4055A WIRE-UP HEATER2,EU 122 381LR4084A WIRE-T/FUSE(UP) 123 381LR4091A WIRE-LO
6.
RSL-2702S Expolde View 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 99-1 100 101 101-1 101-2 101-3 102 103 104 104-1 105 106 107 108 109 110 111 112 113 113-1 113-2 113-3 113-4 113-5 114 115 116 117 118 119 120 121 122 123 124 125 126 126-1 127 128 129 130 131 132 132-
Frame - L 2 15 16 22 27 32 38 41 47 52 72 77 78 82 86 88 89 90 91 92 97 108 111 128 129 23 013LR2087A 021LR0001A 021LR2008A 021LR4001A 026LR4006A 112004001D 12200X009A 12200X028A 122LR4024A 124LR4005A 138LR4015A 141LP4018A 141LR3017A 141LR4035A 141LR4054A 141LR4060A 141LR4061A 141LR4081A 141LR4087A 143LR3001A 147LR4013A 363LP3001A 36400X014B KPS05010D2 RE001000C8 FRAME-L COVER-L COVER-TAKE UP,L LIMIT SWITCH COVER FOOT NUT DU BUSH DU BUSH BUSH-ROLLER LAMI,UP CAM SPRING-PRESSURE BRACKET-T/FUSE PLATE-PRESS
Frame - R 3 17 20 23 25 26 27 37 39 41 47 52 54 55 56 57 58 59 60 61 66 67 68 69 71 72 73 79 81 83 88 89 91 93 96 97 98 104 104-1 106 109 112 125 127 128 130 132 132-1 132-2 132-3 24 013LR2088A 021LR2013A 021LR3018A 023LR3005A 023LR4004A 023LR4007A 026LR4006A 12200X005A 12200X022A 12200X028A 122LR4024A 124LR4005A 125LR4001A 125LR4003B 125LR4004A 125LR4008A 131LR4017A 131LR4022B 131LR4023A 131LR4034A 134LR4001A 134LR4003A 136LR4001C 136LR4001G 138LR4012A 138LR4015A 138LR4018A 141LR3018A 141LR4020A 141LR404
Frame, Roller and Other View 1 2 3 4 5 6 7 8 9 10 11 12 13 14 18 19 21 24 27 28 29 30 31 32 33 34 35 36 37 40 42 43 44 45 46 48 49 50 51 53 62 63 64 65 70 74 75 76 80 84 85 87 94 95 99 99-1 100 101 101-1 101-2 101-3 102 103 105 107 110 124 126 126-1 131 133 134 135 136 137 25 013LR2012F 013LR2087A 013LR2088A 013LR3002K 013LR3009A 013LR3021A 013LR3075A 013LR3076A 013LR4004A 014LR3001A 015LR2001B 015LR3011A 015LR3012A 021CR3001A ASMLR1602A ASMLR1608A 021LR3024B 023LR4002A 026LR4006A 032LR3002A 111LR4004A 11
Wire, Film Shaft,Ass'y-Auto 29 36 45 53 113 113-1 113-2 113-3 113-4 113-5 114 115 116 117 118 119 120 121 122 123 125 126 126-1 131 132 132-1 132-2 132-3 26 111LR4004A 120LR4014A 12200X034A 124LR4006A 380CR4003A 380CR4004A 380LR4001A 380LR4001B 380LR4003A 380LR4007A 381LR4013C 381LR4020B 381LR4030D 381LR4043A 381LR4044A 381LR4052A 381LR4054A 381LR4055A 381LR4084A 381LR4091A 443LR4001A ASMLR1339A ASMLR1339B RIV05018E8 SKE04010D2 SKE05006D2 SKE05010D2 SKE05015D2 BOLT-CORE SHAFT-TAKE UP DU BUSH 1"CORE POWER
RSL-382S Expolde View 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 64 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 85 86 87 88 89 90 91 92 93 94 95 96 97 98 100 101 101-1 102 103 104 105 106 107 108 109 110 111 112 113 113-1 113-2 114 115 116 118 119 120 121 122 123 124 125 126 126-1 127 128 129 130 131 132 132-1 132-2 132-3 133 134 135 136 137 27 013LR2012G 013LR208
Frame - L 2 15 16 22 27 32 38 41 47 52 72 77 78 82 86 88 89 90 91 92 97 108 111 128 129 28 013LR2087A 021LR0001A 021LR2008A 021LR4001A 026LR4006A 112004001D 12200X009A 12200X028A 122LR4024A 124LR4005A 138LR4015A 141LP4018A 141LR3017A 141LR4035A 141LR4054A 141LR4060A 141LR4061A 141LR4081A 141LR4087A 143LR3001A 147LR4013A 363LP4013A 36400X014B KPS05010D2 RC001200C8 FRAME-L COVER-L COVER-TAKE UP,L LIMIT SWITCH COVER FOOT NUT DU BUSH DU BUSH BUSH-ROLLER LAMI,UP CAM SPRING-PRESSURE BRACKET-T/FUSE PLATE-PRESSU
Frame - R 3 17 20 23 25 26 27 37 39 41 47 52 54 55 56 57 58 59 60 61 66 67 68 69 71 72 73 79 81 83 88 89 91 93 96 97 98 104 106 109 112 125 127 128 130 132 132-1 132-2 132-3 29 013LR2088A 021LR2013A 021LR3018A 023LR3005A 023LR4004A 023LR4010A 026LR4006A 12200X005A 12200X022A 12200X028A 122LR4024A 124LR4005A 125LR4001A 125LR4003B 125LR4004A 125LR4008A 131LR4017A 131LR4022B 131LR4023A 131LR4034A 134LR4001A 134LR4003A 136LR4001C 136LR4001G 138LR4012A 138LR4015A 138LR4018A 141LR3018A 141LR4020A 141LR4040A 141
Frame, Roller and Other View 1 2 3 4 5 6 7 8 9 10 11 12 13 14 18 19 21 24 27 28 29 30 31 32 33 34 35 36 37 40 42 43 44 45 46 48 49 50 51 53 62 64 70 74 75 76 80 85 87 94 95 100 101 101-1 102 103 105 107 110 124 126 126-1 131 133 134 135 136 137 30 013LR2012G 013LR2087A 013LR2088A 013LR3002H 013LR3035A 013LR3036A 013LR3069A 013LR3070A 013LR4004A 014LR3001B 015LR2010A 015LR3011B 015LR3012B 021CR3001A ASMLR1604A ASMLR1608A 021LR3024A 023LR4002A 026LR4006A 032LR3002A 111LR4004A 111LR4006A 111LR4018A 112004001
Wire, Front Table, Film Shaft 31 29 36 45 53 113 113-1 113-2 114 115 116 118 119 120 121 122 123 125 126 126-1 111LR4004A 120LR4014C 12200X034A 124LR4006A 380LR4001A 380LR4003A 380LR4007A 381LR4013J 381LR4020B 381LR4030D 381LR4044B 381LR4052A 381LR4054A 381LR4055A 381LR4084A 381LR4091A 443LR4001A ASMLR1339A ASMLR1339B BOLT-CORE SHAFT-TAKE UP DU BUSH 1"CORE POWER CORD POWER CORD POWER CORD WIRE-POWER S/W WIRE-FUSE,EU WIRE-UP HEATER1,EU WIRE-MAIN WIRE-MOTOR WIRE-LO HEATER2,EU WIRE-UP HEATER2,EU WIRE-T/FUS
7.
③ ⑥ ④ ② ⑧ ① ⑤ ⑨ ⑦ 1. Wire Main. 2. Wire Sensor Up 3. Wire Sensor Low 4. Wire Power 5. Wire Low Heater 6. Wire Up Heater. 7. Wire Fan(2EA) 8. Wire Power Transformer In 9. Motor wires 10.
Bimetal(145℃) Wire Up Heater Wire Up Sensor Power Cord Wire Bimetal Fuse Main SUB PCB Wire Lo Heater Motor Power cord Wire-Fuse 34 Wire power
Wire F/Fuse (133℃) Wire Motor Wire Safety S/W Wire Bimetal Bimetal (130℃) Wire F/Fuse (133℃) Safety Cover Micro S/W Front Table Micro S/W 35
