Use and Care Manual

English
TRANSLATION OF THE ORIGINAL
4.
CONTENTS
A. ASSEMBLY INSTRUCTIONS
• Assembly
• Safety
• Electricity
• Applications
• Workingareaadvises
B. STARTING THE MACHINE
• Checkinglist
C. INSTRUCTIONS
D. MAINTENANCE
• Cleaningandmaintenance
E. SPECIFICATIONS
• Technicaldata
• Theoverallmachine
• Accessories
• DecalarationofcompliancewithECregulations
• Electricdiagram
WithoutthepreviousauthorisationofGERMANSBOADAS.A.,thepartialortotalreproductionofthismanual,inanyformatorbyanymeansorprocess,isstrictlyprohibited,whethersuchreproductionbemechanical,photographicorelectronic.
Anyoftheseactivitieswillincurlegalliabilityandmaygiverisetopenalactionbeingtaken.
GERMANSBOADAS.A.reservestherighttomakeanytechnicalmodicationwithoutpreviousnotice.
A. ASSEMBLY INSTRUCTIONS
Assembly
Onceyouhaveunpackedyourmachine,checktomakesurethattherearenodamagedor
brokenparts.Ifthereareandtheyneedtobechangedthesemustonlybereplacedbyoriginal
ofthemanufacturer.
Werecommendtwopeoplefortransportingofthemachine,althoughthewheelsallowtrans-
portbyoneperson.
TheDCmachinesaresuppliedandpackedwiththesupportinglegsintransportpositionand
thewheelsdisassembled.
1. Assemblyanddeploymentofmachine(g.1,2)
2. Itisrecommendedthatthemachineonlybeoperatedonsmooth,levelsurfaces.Also,
verifythatthemachineisproperlyxedtotheoorbeforebeginningtowork.Thiswill
providesafeworkingconditions..(g.3,4)
3. Themovableheadofthemachineisxedtothesidesupporttoavoidmovementduring
transport(positionAorB).Toreleasethehead:removethepinCandplaceinposition
D.(g.6,7,8)
Safety
Readcarefullyandunderstandthesafetymeasuresbeforeusingthemachine.
Amongothersafetymeasures,DCmachineshaveasafetysystemthatpreventsdirectcontact
withthebladewhilecutting.
Electricity
Coilfeedingcableduringtransport.Nevermovethemachinebytuggingatthecable.
Machinessoldwithouttheircables.Pleaseseereferencesforcableonpages22.
Applications
Use:ModelsDCareprofessionalprecisionmachinesforthestraightormitredcuttingofbuil-
dingmaterials,andworkbymeansofaguidedbearingsystem.Suchcutsaremadewithwater-
cooleddiamondblades.
Working area advises
Paycloseattentiontothestateoftheareawherethejobistobedone.Keepitcleanandwell
lit.Themachineshouldbekeptcleanatalltimesinordertoensureoptimumperformanceand
thesafestworkingconditions.
B. STARTING THE MACHINE
Checking list
Beforeusingthismachine,verifythatnopartsarewornout,damagedorbroken.Shouldyound
anypartthatisnotinpropercondition,haveitrepairedorreplacedimmediately.
Checkthatthestopsofthemachineareperpendiculartotheblade.Theseareregulatedbefore
leavingthefactory.Ensurethatthevoltageandfrequencyofthemachineshownonthecharac-
teristicsplatematchtheelectricsystem.(g.5)
Theelectricaloutletmusthaveanearthconnectionandprotectionintheeventofleaking(diffe-
rential).Whenusinganextension,checkthatthecablesectionisatleast2.5mm².
Thebladeprotectorprotectstheuserfrompotentialinjurywhilecutting.Whencutting,thetop
willbeadjustedaccordingtothethicknessofthepiecetobecut.
Ifthediscismountedincorrectly,proceedtostopthemachineandre-assemble.
C. INSTRUCTIONS
1. Readtheseinstructionscarefullybeforeusingthisproductandsave.Keeptheminasafe
placeforfuturereference.
2. Toinstallorreplacetheblade,rstremovetheprotectivecover,placethebladebetween
thediscsanges,turninginthedirectionshownonthemachine.Tightenthescrewas
illustrated.(g.9,10)
3. Filltheframetankwithwateruntilthewaterpumpiscompletelycovered.Workingwith
cleanwatergivesyourbladelongerworkinglifeandimprovedperformance.(g.11)
4. ModelsDCareequippedwithatable-standforplacingtheceramictile,andaslidingmotor
unit.Thissystemenablesyoutohandlealltypesofceramictilewithmaximumprecision
andcomfort.(g.12)
5. Theslidingisdonethroughwheelswithballbearingsgreasedandsealed.
6. Topreventaccidents,shutthemotoroffwhenchangingfromthestraightcuttingposition
tothatofmitredcutting(andviceversa),andadjustingstopsforrepeatedcuts.(g.13
and14)
7. Startthemachinebypressingthegreenswitchandturnoffwiththered.(g.15)
8. ModelsDChaveasafetysystemthatprotectsthemotorfromoverheating.
9. Ifthemotorshouldstopfornoapparentreason,waitafewminutesasithasprobably 
beenoverworked.Moderatethecuttingspeed.
10. Oncethemachineisoperating,waituntilthemotorandthewatersupplybythepump
returntonormal(4or5seconds).Theowofwaterforcoolingthebladecanbead-
justedusingtapA.(g.16)
11. Tomakecorrectcuts,guidethebladermlyandevenly,withoutbrusquemovementsand
withoutforcingthemotor.Oneincorrectmovecanbreaktheworkpieceandseriously
damagetheblade.(g.12)
12. DCmachinesmakeitpossibletomakepreciseparallelcutsforrepetitiveprojectsusing
theceramicxingaccessory.(g.17,18)
13. Theadditionaltableoffersagreatersurfaceforsupportwhilecuttinglargepieces,and
canbesituatedonbothsidesofthemachine.(pag.22/ref.54992).For45ºcuts(mitred
cuts),thereisasystemofmechanicalblockage,whichenablesyoutopositionthehead
withgreatprecision.(g.19,20)
14. Thebracket(A)assemblyrotatesbetween0°and60°(factoryset)supportingthe
piecestocutandallowsrepetitivecutting(g.21).(B)sidestop,permitsrepetitivecutting
of90°and45°accurately.(g.22)
15. Thecuttingheadpermitstheplungeeffect,Whichallowsadjustmentinbladeheight.The
Recoilisbyaspringthatatthesametimecompensatesthemotorweightasimproves
userergonomics.Theknob(A)allowsthelockofthediscsposition.(g.23,24)
16. Togetaqualitycuteithernormalor45degrees,itisveryimportanttoworkonlevel
ground.(g.3,4)
17. Neveruseacrackedorchippeddiamondblade.
18. Donotbrakeorstopthebladebylateralpressure.
19. Bykeepingcuttingtoolsclean,youensurebetterperformanceandenhancedsecurity:
 •Carefullyfollowtheinstructionswhenchangingaccessories.
 •Periodicallycheckthecablesofthismachine,Iftheyaredamagedrepairthematan
authorisedtechnicalservice.
 •Keephandlersclean,dryandfreeofgreaseandoil.
20. Removetoolsbeforestartingthemachine.
21. Whenusingthemachineoutdoors,useonlyextensiblecorddesignedforthispurpose.
22. Beforeusing a machine again, check carefully to ensurethat it is in properworking
orderforthetaskyouhaveinmindforit.Anydamagedelement,whetherprotective
ornot,shouldberepairedorreplacedbyanauthorisedtechnicalserviceoutlet,unless
otherwisespeciedinthisinstructionmanual.Donotusethemachineifitcannotbe
switchedonandoff.
23. Itisessentialtohaveadequatelightinginworkareas.
24. Recommendedworkingtemperaturesshouldbebetween5and40°Candbetween0.8
and1.1bar.(maximumhumidity95%)
25. Wheelassemblyofthemachine.(g.25)
D. MAINTENANCE
Cleaning and maintenance
1. Beforecleaning,repairingortransportingthemachineitmustbeturnedoffandunplu-
gged.
2. Donotuseaggressivecleaningproductsforcleaningthemachine.
3. DonotimmerseThemachineinwater.
4. Examineperiodicallythemachinecables,iftheyaredamagedmustrepairthemthroughan
authorizedtechnicalservice.
5. Keephandlesdry,clean,freeofgreaseandoil.
6. Tokeepyourmachineingoodcondition,runcleanwaterthroughthecoolingsystem
aftereveryuseandcleansethemachine.
7. Beforecleaningthemachine,removethelowertray.Havingpreviouslypositionedabuc
kettocollectthewater,thedecanterwillfallintoit.Regularlycheckthediskheadsetand
proceedtoadjustitifnecessary.SlightlyloosenthescrewnutBandC.Gentlytightenthe
prisonerDwiththehelpofa4mmwrench.ChecktheheadsetandtightenthenutC,
Bbelow.(g.26,27)
8. Withcontinueduse,orabuse,thesquareguidecanlosesquareness.Toadjustittoexactly
at90ºplaceabevelalignedtothediscat90ºsupportedinthesquareandactonthethree
screwsA(g.28).
9. Tosquarethediscat90º,removethediscprotectioncover(3screws)(g.9),loosenthe
locknutAandB,placethebevelonthetabletouchingthedisc.Adjustthetiltofthedisc
throughtheprisonerC.Ensurethattheupperandlowerbeveltouchesthediskatonce.
TightennutBandknobAbelow.Performthisonbothsidesofthemachine(g.29,30).
10. Werecommendcleaningthetracksoftheguidewithacottonclothdampenedwith
water.Youdonotneedanylubrication.
11. Themachineputoutoffservicemustbecarriedoutaccordingtotheinstructionsof
eachcountryatacollectionpoint,forproperclassicationandtreatmentofmaterials.
E. SPECIFICATIONS
Technicaldata.................................................................................................................................................Pag.21
Theoverallmachine.....................................................................................................................................Pag.21
Accessories....................................................................................................................................................Pag.22
DeclarationofcompliancewithECregulations...................................................................Pag.23/24
Electricdiagram.................................................................................................................................Pag.25
Explodings............................................................................http://www.rubi.com/moduls/explodings