RuggedSwitch™ M2200 MIL-STD 9-Port Modular Managed Gigabit Ethernet Switch Installation Guide www.RuggedCom.com RuggedCom Inc.
Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Table of Contents 1 2 3 4 5 6 7 Table of Figures ...................................................................................................................... 4 Table of Tables........................................................................................................................ 4 Product Overview .................................................................................................................... 5 3.1 Functional Overview & Feature Highlights....................
1 Table of Figures Figure 1: Ethernet panel LED description........................................................................................ 7 Figure 2: 1000BaseX LC connector ................................................................................................ 8 Figure 3: M2000 Series LED Display Panel .................................................................................... 9 Figure 4: M2200 Panel Mounting Diagram................................................................
3 Product Overview 3.1 Functional Overview & Feature Highlights The RuggedSwitch M2200 is a MIL-STD hardened, fully managed, modular Gigabit Ethernet switch specifically designed to operate reliably in harsh environments.
• • • • • Fully integrated, dual-redundant (optional) power supplies Universal high-voltage range: 88-300VDC or 85-264VAC Popular low voltage DC ranges: 12, 24 or 48 VDC Terminal blocks for reliable maintenance free connections CSA/UL 60950 safety approved to +85°C Simple Plug and Play Operation • Automatic learning of up to 8192 MAC addresses • Auto-negotiation on all 10/100/1000BaseTX ports • Auto-MDI/MDIX (crossover) on all 10/100BaseTX ports • LED indicators for link, activity and speed Rugged Operati
3.2 Ethernet Panel Description Each Ethernet module is equipped with two LEDs that indicate link/activity status information. The LED will be solid for ports with link, and will blink for activity. The diagram in Figure 1 highlights the port and the associated link/activity LED. Figure 1: Ethernet panel LED description 7 © 2008 RuggedCom Inc.
3.2.1 Fiber Optical Transceiver Orientation and Connection Depending on the order code of the product, the M2000 series products can be equipped with different types of fiber optic ports. The Transmit (TX) and Receive (RX) connections of each port must be properly connected and matched for proper link and operation. Modules populated on the top row of the device typically have locking mechanisms or tabs towards the top of the unit.
3.3 Display Panel Description The M2000 series products are equipped with a versatile display panel, shown in Figure 3, which is designed to provide quick status information for each port, as well as the entire device to allow for simple diagnostics and troubleshooting. It features: • • • • RS232 console port for ‘out of band’ console access and configuration Power supply and Alarm status indicators Convenient port status indicators conveying Link-Activity, Duplex, or Speed via pushbutton control.
The port-based LEDs can be cycled between three display modes: Status, Duplex, and Speed. Pushing the mode button causes the display mode to be cycled. Mode Status Duplex Speed Colour Green (Solid) Green (Blinking) Off Green (Solid) Orange (Solid) Off Green (Blinking) Green (Solid) Orange (Solid) Off Description Link Activity No link Full-Duplex operation Half-Duplex operation No link 1000Mb/s 100Mb/s 10Mb/s No link Table 2: LED Display Description 10 © 2008 RuggedCom Inc.
4 Installation 4.1 Panel Mounting The M2000 series products can be ordered with Panel mount chassis. This option involves the use of the panel adapters to be mounted on each side of the chassis enclosure. See Figure 4 for a Panel mount diagram. Figure 4: M2200 Panel Mounting Diagram 11 © 2008 RuggedCom Inc.
4.2 Power Supply Wiring and Grounding Philips Screw Terminal with Cover Safety Cover Philips Screw Terminal without Cover Safety Cover Chassis Ground Screws Connection Surge / Chassis Ground Jumper Terminal Figure 5: M2000 Series Philips Screw Terminal Block The M2000 Family supports dual redundant power supplies – “Power Supply 1 (PS1)” and “Power Supply 2 (PS2)”. The connections for PS1, PS2 and the fail-safe relay are located on the terminal block as shown in Figure 5.
Terminal # Description Usage PS1 Live / + is connected to the positive (+) terminal if the power source is DC or to the (Live) terminal if the power source is AC. PS1 Surge Ground is connected to the Chassis Ground via a jumper on the terminal block. Surge Ground is used as the 2 PS1 Surge Ground ground conductor for all surge and transient suppression circuitry. NOTE: Surge Ground must be disconnected from Chassis Ground during HIPOT (dielectric strength) testing.
4.2.1 AC Power Supply Wiring Examples Figure 6: AC Power supply wiring examples NOTES: 1. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed within 3m of unit. 2. Equipment must be installed according to the applicable country wiring codes. 3. When equipped with two HI voltage power supplies, independent AC sources can be used to power the product for greater redundancy. 14 © 2008 RuggedCom Inc.
4.2.2 DC Power Supply Wiring Examples Figure 7: DC Power supply wiring examples NOTES: 1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must be installed within 3m of unit. 2. A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies. 3. For dual DC power supplies, Separate circuit breakers must be installed and separately identified. 4. Equipment must be installed according to the applicable country wiring codes. 15 © 2008 RuggedCom Inc.
4.2.3 Dual Power Supplies – DC and AC Inputs Figure 8: DC And AC power supply wiring examples NOTES: 1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must be installed within 3m of unit. 2. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed within 3m of unit. 3. A circuit breaker is not required for 48 or 24VDC rated power supplies. 4. Separate circuit breakers must be installed and separately identified. 5.
4.3 Dielectric Strength (HIPOT) Testing For dielectric strength (HIPOT) testing in the field, users must remove the metal jumper located on terminal 2, 4, and 6 of the power supply terminal block. This metal jumper connects transient suppression circuitry to chassis ground and must be removed in order to avoid damage to transient suppression circuitry during HIPOT testing. Figure 9 shows the proper HIPOT test connections and should be followed to avoid damage to the device.
4.4 Failsafe Alarm Relay Wiring and Specifications The “Failsafe” output relay is provided to signal critical error conditions that may occur on the M2000 series products. The contacts are energized upon power up of the unit and remain energized until a critical error occurs. The proper relay connections are shown in Figure 10. One common application for this output is to signal an alarm if a power failure or removal of control power occurs. Figure 10: Failsafe Alarm Relay Wiring 18 © 2008 RuggedCom Inc.
4.5 Console Port Wiring A RS232 console port for configuration and management of the device is located on the LED display module shown in Figure 11. This port is intended to be a temporary connection during initial configuration or troubleshooting and allows for direct access to the serial-based management console. The connection is made using the DB9-Female to RJ45 console cable included in the device packaging shown in Figure 12.
4.6 Twisted-Pair Data Ports 4.6.1 Micro-D Twisted-Pair Data Ports The M2100 may have several 10/100/1000BaseTX ports that allow connection to standard CAT-5 UTP cable with Micro-D connectors. Figure 13 shows the Micro-D port pin configuration.
4.6.2 Protection on Twisted-Pair Data Ports RuggedCom does not recommend the use of CAT-5 cabling of any length for critical real-time substation automation applications. However, transient suppression circuitry is present on all copper ports to protect against damage from electrical transients and to ensure IEC 61850-3 and IEEE 1613 Class 1 conformance. This means that during the transient event communications errors or interruptions may occur but recovery is automatic.
4.7 Gigabit Ethernet 1000Base-Tx Cabling Recommendations The IEEE 802.3ab Gigabit Ethernet standard defines 1000Mbit/s Ethernet communications over distances of up to 100 meters using 4 pairs of category 5 (or higher) balanced unshielded twistedpair cabling.
5 Technical Specifications 5.1 Power Supply Specifications Power Supply Type 12 – 24 VDC 24 VDC 48 VDC HI (125/250 VDC) 1 HI (110/230 VAC) 1 Input Range Min Max 10 VDC 36 VDC 18 VDC 36 VDC 36 VDC 59 VDC 88 VDC 300 VDC 85 VAC 265 VAC Fuse Rating 6.3A(F) 2 5A(F) 2 2A(T) 2 Max. Power Consumption3 22W 2A(T) 1,2 NOTES: 1. This is the same power supply for both AC and DC. 2. (F) Denotes fast-acting fuse, (T) denotes time-delay fuse 3. Power consumption varies based on configuration.
5.3 Networking Standards Supported Parameter IEEE 802.3 IEEE 802.3u IEEE 802.3z IEEE 802.3ab IEEE 802.3x IEEE 802.1D IEEE 802.1Q IEEE 802.1p 10Mbps Ports 9 9 9 9 100Mbps Ports 1000Mbps Ports 9 9 9 9 9 9 9 9 9 9 Notes 10BaseT / 10BaseFL 100BaseTX / 100BaseFX 1000BaseSX/LX 1000BaseTx Full Duplex Operation MAC Bridges VLAN (Virtual LAN) Priority Levels 5.
5.5 Fiber Optical Specifications The following sections detail fiber optical specifications on ports that can be ordered with the M2200 series Ethernet switch. The user determines the type of optics at time of ordering, and can determine the modules installed on a particular unit by reading the factory data file via the RuggedSwitch ROSTM user interface. The following sections detail specifications of fiber optic modules in Gigabit Ethernet (1000Mbps). 5.5.
5.6 Type Test Specifications Electrical Safety Levels Dielectric Withstand 2 kV RMS for 1 minute High Voltage Impulse Insulation Resistance 5 kV peak 500 VDC for 1 minute Electrical Environment High Frequency Disturbance (Oscillatory) Levels Comments ANSI/IEEE C37.
5.7 Operating Environment Parameter Range Ambient Operating Temperature -40 to 85°C Ambient Relative Humidity Ambient Storage Temperature 5% to 95% Comments Ambient Temperature as measured from a 30cm radius surrounding the center of the enclosure. Non-condensing -40 to 85°C 27 © 2008 RuggedCom Inc.
5.8 Mechanical Specifications Parameter Dimensions Value 19.00 x 14.50 x 2.02 inches (482.6) x (368.3) x (51.3) mm Weight Enclosure 11.2 lb (5 Kg) 18awg galvanized steel Comments (Length x Width x Height) with mounting brackets installed with mounting brackets installed Figure 14: Mechanical Dimensions 28 © 2008 RuggedCom Inc.
6 Agency Approvals Agency Standards CE EN 60950, EN 61000-6-2 FCC CISPR FDA/CDRH IEC/EN FCC Part 15, Class A EN55022, Class A 21 CFR Chapter 1, Subchapter J EN60825-1:1994 + A11:1996 + A2:2001 Comments CE Compliance is claimed via Declaration of Self Conformity Route Passed Passed Passed Passed 7 Warranty RuggedCom warrants this product for a period of five (5) years from date of purchase. For warranty details, visit http://www.ruggedcom.com/ or contact your customer service representative.