RuggedSwitch RSG2288 ® 9-Port Modular Managed Gigabit Ethernet Switch Installation Guide February 15, 2011 www.ruggedcom.com RuggedCom Inc.
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Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Table of Contents Table of Contents Table of Contents.............................................................................................................. 4 Table of Figures ................................................................................................................ 6 Table of Tables ................................................................................................................. 7 1 Product Overview ..............................................................
Table of Contents 5 6 4.3 IEC Environmental Type Tests........................................................................ 42 Agency Approvals ................................................................................................... 43 Warranty..................................................................................................................
Table of Figures Table of Figures Figure 1: RSG2288 Rack mount chassis orientation options – Front and rear mount.... 11 Figure 2: RSG2288 Ethernet Port Layout ....................................................................... 12 Figure 3: Ethernet panel LEDs........................................................................................ 12 Figure 4: 1000LX SFP (mini-GBIC) Module and LC connector ...................................... 13 Figure 5: 1000LX GBIC connector ........................
Table of Tables Table of Tables Table 1: Pluggable Fiber Transceiver Modules............................................................... 13 Table 2: Fixed Fiber Transceivers................................................................................... 14 Table 3: LED Display – Device status LED behavior definition....................................... 15 Table 4: Port Status behavior definition ..........................................................................
Product Overview 1 Product Overview 1.1 Functional Overview The RuggedSwitch® RSG2288 is an industrially hardened, fully managed, modular, Ethernet switch specifically designed to operate reliably in electrically harsh and climatically demanding utility substation and industrial environments. The RSG2288 includes the IEEE 1588 v2 protocol with hardware time stamping allowing high precision time synchronization over the Ethernet network with accuracies of 1us or better.
Product Overview Cyber Security Features Multi-level user passwords SSH/SSL encryption MAC-based port security Selective port enable/disable Port-based network access control using IEEE 802.1x VLAN support (IEEE 802.
Product Overview Port configuration, status, statistics, mirroring, security Loss of link management on fiber ports SNTP time synchronization (both client and server) Industrial automation features (e.g.
Product Overview 1.3 Mounting Flexibility The RS2000 series of products have been designed with maximum mounting and display flexibility. Customers can order an RS2000 series switch that can be mounted in a standard 19” rack, 1” DIN Rail, or directly onto a panel. For rack mount installations, the RS2000 series can be ordered with connectors on the front panel or on the rear of the chassis.
Product Overview 1.4 Ethernet Panel Description The Ethernet connector panel of the RSG2288 is organized into six slots, five of which are modular and may be selected at the time the unit is ordered. Figure 2 shows the physical layout of these ports. Figure 2: RSG2288 Ethernet Port Layout Slots 1, 2, 3 and 4 support two-port Ethernet modules up to 1Gbps. Slot 5 supports a one-port module up to 1Gbps. Slot 6 contains the PTP Source Card (refer to 2.9 for details) to support advanced time synchronization.
Product Overview 1.4.1 Fiber Optic Transceiver Orientation and Connection Depending on the order code of the product, the RSG2200 series products can be equipped with several different types of fiber optic ports. The Transmit (TX) and Receive (RX) connections of each port must be properly connected and matched for proper link and operation. Modules populated on the top row of the device typically have locking mechanisms or tabs facing the top of the unit.
Product Overview Figure 6 through Figure 9 show front and top views of the fixed fiber transceiver modules supported by RuggedSwitch®. Note that when the daughter card containing transceiver modules is installed in the unit, most of the body of the module as shown in top views below will not be visible.
Product Overview 1.5 Display Panel Description RuggedCom RS2000 series products are equipped with a versatile display panel, shown in Figure 10, which is designed to provide quick status information for each port, as well as the entire device to allow for simple diagnostics and troubleshooting.
Product Overview The port-based LEDs can be cycled between three display modes: Status, Duplex, and Speed. Pushing the mode button causes the display mode to be cycled.
Installation 2 Installation 2.1 Rack Mounting The RS2000 family of products can be rack mounted using the included rack mount adapter assemblies shown in Figure 11. Secure the rack mount adapter to the front side of the chassis using the included black PAN head Philips screws in the positions shown in Figure 13. The entire chassis can then be mounted to a standard 19” rack.
Installation 2.2 Panel and DIN Rail Mounting RS2000 series products can be ordered as a Panel/DIN mount chassis. Both options involve the use of the panel/DIN adapters to be mounted on each side of the chassis enclosure. The adapter allows for the chassis to be mounted on the standard 1” DIN rail using the grooves in the adapter, secured using the included Philips screw. See Figure 13 for a PANEL/DIN mount diagram.
Installation 2.3 Power Supply Wiring and Grounding RS2000 series products support dual redundant power supplies – “Power Supply 1 (PS1)” and “Power Supply 2 (PS2)”. The connections for PS1, PS2 and the failsafe relay are located on the terminal block as shown in Figure 14 and Figure 15. RSG2200 series products can be equipped with either a Philips Screw Terminal Block or a Phoenix Plug Terminal Block.
Installation The RS2000 Family chassis ground connection, shown in Figure 16, uses a #632 screw. It is recommended to terminate the ground connection in a #6 ring lug, and to use a torque setting not exceeding 15 in.lbs (1.7 Nm). #6-32 screw with ext. washer. #6 ring lug stainless steel standoff Figure 16: Chassis Ground Connection Terminal Number Description Usage PS1 Live / + is connected to the positive (+) terminal if the power source is DC or to the (Live) terminal if the power source is AC.
Installation 2.3.1 AC Power Supply Wiring Examples (RSG2288) Figure 17: AC Single Power Supply Wiring Example Figure 18: AC Dual Redundant Power Supply Wiring Example Notes: 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed. Equipment must be installed according to the applicable country wiring codes. When equipped with two HI voltage power supplies, independent AC sources can be used to power the product for greater redundancy.
Installation 2.3.2 DC Power Supply Wiring Examples Figure 19: DC Power Supply Wiring Examples Notes: 125/250VDC rated equipment: A 300VDC appropriately rated circuit breaker must be installed. A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies. For dual DC power supplies, Separate circuit breakers must be installed and separately identified. Equipment must be installed according to the applicable country wiring codes.
Installation 2.3.3 Dual Power Supplies – DC and AC Inputs Figure 20: DC and AC Power Supply Wiring Examples Notes: 125/250VDC rated equipment: A 300VDC appropriately rated circuit breaker must be installed. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed. A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies. Separate circuit breakers must be installed and separately identified.
Installation 2.4 Dielectric Strength (HIPOT) Testing For dielectric strength (HIPOT) testing in the field, users must remove the metal jumper located on terminal 2, 4, and 6 of the power supply terminal block. This metal jumper connects transient suppression circuitry to chassis ground and must be removed in order to avoid damage to transient suppression circuitry during HIPOT testing. Figure 21 shows the proper HIPOT test connections and should be followed to avoid damage to the device.
Installation 2.5 Failsafe Alarm Relay Wiring and Specifications The “Failsafe” output relay is provided to signal critical error conditions that may occur on RS2000 series products. The contacts are energized upon power-up of the unit and remain energized unless a critical error occurs. The proper relay connections are shown in Figure 22. Control of the output is user-selectable and can be programmed via the Rugged Operating System (ROS®).
Installation 2.6 Console Port Wiring A RS232 console port for configuration and management of the device is located on the LED display module shown in Figure 23. This port is intended to be a temporary connection during initial configuration or troubleshooting and allows for direct serial access to the management console. The connection is made using the DB9-Female to RJ45 console cable included in the device packaging shown in Figure 24.
Installation 2.7 Ethernet Ports 2.7.1 RJ45 Twisted-Pair Data Ports RSG2288 Ethernet switches are equipped with up to nine 10/100/1000BaseTX ports that allow connection to standard CAT-5 UTP cable with RJ45 male connectors. All RS2000 series RJ45 RuggedSwitch products feature autonegotiation, auto-polarity, and auto-crossover functions. The RJ45 receptacles can also accept and take advantage of screened (commonly known as “shielded”) cabling. Figure 25 shows the RJ45 port pins configuration.
Installation Cabling Category <5 5 5e 6 >6 1000BaseTx Required action Compliant New wire infrastructure required No Yes Verify TIA/EIA-568-A compliance No action required. New installations should be designed Yes with Category 5e components or higher Yes No action required Connector and cabling standards to be determined. Yes Table 8: Cabling categories and 1000BaseTx compliance defined.
Installation prevent the accumulation of residue or particles that may inhibit proper operation. Ensuring that the user has properly discharged any possible electrostatic build-up in order to prevent electrostatic discharges (ESD). This can be accomplished by proper user ‘grounding’ via an ESD wrist strap, or by touching earth or chassis ground before performing installation or removal of optics. ESD can damage or shorten the life of optical modules when not plugged into a chassis.
Installation 2.8.2 GBIC Module Removal GBIC Modules have two locking latches, one on either side of the module, as shown in Figure 27. To remove a GBIC module, disconnect any cables and replace the dust cover to protect the optics. Depress both latches simultaneously and gently pull the module from the chassis. The module should be immediately stored in an ESD-safe environment. Figure 27: Locking latch location on GBIC optical modules 2.8.
Installation 2.9 Precision Time Protocol (PTP) Card and IEEE1588 v2 The Precision Time Protocol (PTP) card option for the RSG2288 adds the ability to provide time synchronization via IRIG-B, and to synchronize to an external IRIG-B source or to the GPS network.
Installation 2.9.1 PTP Card Panel Description Figure 30: PTP Card Panel Description The four BNC connectors on front panel of the PTP card are defined in Table 11, below: Connector Function IRIG-B123 AM signal output, software enabled IRIG-B003 PWM or 1 PPS signal output, software selectable TTL-level IRIG-B PWM signal input GPS antenna connector – please refer to section 2.9.2 for detail. AM OUT TTL OUT TTL IN GPS IN Table 11: PTP Card Connectors Note that only one input is active at a time.
Installation Lightning arrestor (optional) Line Amplifier or Filter (optional) To ensure correct GPS signal reception, the overall system of antenna, cabling, lightning arrestor, line amplifier and filters requires a relative gain which should be greater than 5 dBi but less than 18 dBi (to avoid signal saturation at the receiver input). 2.9.2.1 GPS Antenna There are two major types of GPS antenna: passive and active.
Installation which degrades the accuracy of the calculated time and position. The time delay is dependent on the type of dielectric material in the cable and ranges from 1 to 2 ns/ft. RuggedCom provides a method to account for this delay through the web management interface by entering the time delay into the cable compensation box under PTP General Configuration The table below gives some examples of the delay that can be expected based on the dielectric type.
Installation The number of IRIG-B devices that can be connected to the AM or PWM sources is dependent on the cabling type and length as well as the input impedances of the devices. Figure 31 shows a simplified circuit diagram of the interface between an IRIG-B source and connected devices.
Technical Specifications 3 Technical Specifications 3.1 Power Supply Specifications Power Supply Type 12 – 24 VDC 48 VDC HI (125/250 VDC) 1 HI (110/230 VAC) 1 Input Range Min Max 10 VDC 36 VDC 88 VDC 85 VAC 36 VDC 59 VDC 300 VDC 264 VAC Internal Fuse Rating 6.3A(F) 2 3.15A(T) 2 2A(T) Max. Power Consumption3 28W 1,2 Notes: 1. The “HI” power supply is the same power supply for both AC and DC. 2. (F) Denotes fast-acting fuse, (T) denotes time-delay fuse. 3.
Technical Specifications 3.4 Copper Ethernet Port Specifications The RSG2288 can be ordered with two-port 10/100/1000Tx modules in slots 1, 2, 3, and 4, and a one-port 10/100/1000Tx module in 5. All copper ports have the following specifications: Parameter Speed Duplex Cable-Type Wiring Standard Max Distance Connector Isolation Specification Notes 10/100/1000 Mbps FDX / HDX > Category 5 TIA/EIA T568A/B 100m RJ45 1.
Technical Specifications FXA09 FXA10 SM SM SC LC 9/125 9/125 1310 1310 0 0 5 5 -37 -37 0 0 90 90 37 37 3.5.2 Gigabit Ethernet (1000Mbps) Optical Specifications Fixed Gigabit Transceivers Order Code Mode Connector Type FG01 MM LC FG02 FG03 FG04 FG05 SM SM SM SM SC LC SC LC Cable Type (um) 50/125 62.5/125 9/125 9/125 9/125 9/125 Tx λ (typ.) (nm) Tx min (dBm) Tx max (dBm) Rx Sensitivity (dBm) Rx Saturation (dBm) Distance (typ.) (km) Power Budget (dB) 850 -9 -2.5 -20 0 0.
Technical Specifications 3.6 PTP Card Specifications IRIG-B PWM Input Parameter Typical Value Input Voltage TTL-Compatible Input Impedance > 200 kΩ 3.6.
Technical Specifications 3.8 Mechanical Specifications Parameter Dimensions Value 18.29 x 12.14 x 1.75 inches (464,57) x (308,356) x (44,45) mm Weight Enclosure Comments (Length x Width x Height) with mounting brackets installed 10 lb (4.
Type Tests 4 Type Tests 4.1 IEC 61850-3 Type Tests Test Description IEC 61000-4-6 Induced (Conducted) RFI Signal ports D.C Power ports A.C. Power ports Earth ground ports +/- 8kV +/- 15kV 20 V/m +/- 4kV @ 2.
Type Tests 4.2 IEEE 1613 Type Tests IEEE Test IEEE 1613 Clause C37.90.3 9 ESD C37.90.2 8 Radiated RFI C37.90.1 7 Fast Transient C37.90.1 7 Oscillatory C37.90 6 H.V. Impulse C37.90 6 Dielectric Strength Description Test Levels Enclosure Contact Enclosure Air Enclosure ports Signal ports D.C. Power ports A.C. Power ports Earth ground ports Signal ports D.C. Power ports A.C. Power ports Signal ports D.C. Power ports A.C. Power ports Signal ports D.C. Power ports A.C.
Agency Approvals 5 Agency Approvals Agency CSA Standards CSA C22.2 No. 60950, UL 60950 CE EN 60950, EN 61000-6-2 FCC CISPR FDA/CDRH FCC Part 15, Class A EN55022, Class A 21 CFR Chapter 1, Subchapter J EN60825-1:1994 + A11:1996 + A2:2001 IEC/EN Comments Passed CE Compliance is claimed via Declaration of Self Conformity Route Passed Passed Passed Passed 6 Warranty RuggedCom warrants this product for a period of five (5) years from date of purchase. This product contains no user-serviceable parts.