RuggedSwitch RuggedSwitch RSG2200 9-Port Modular Managed Gigabit Ethernet Switch Installation Guide www.ruggedcom.com RuggedCom Inc.
Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Table of Contents 1 2 3 4 5 6 7 Table of Figures ...................................................................................................................... 4 Table of Tables........................................................................................................................ 4 Product Overview .................................................................................................................... 5 3.1 Functional Overview.........................................
1 Table of Figures Figure 1: RSG2000 Rack mount chassis orientation options – Front and rear mount...................... 8 Figure 2: Ethernet, LED Status, and Power Panels ........................................................................ 9 Figure 3: Ethernet panel LED description........................................................................................ 9 Figure 4: 1000LX SFP (mini-GBIC) Module and LC connector.....................................................
3 Product Overview 3.1 Functional Overview The RuggedSwitch™ RSG2200 is an industrially hardened, fully managed, modular, Ethernet switch specifically designed to operate reliably in electrically harsh and climatically demanding utility substation and industrial environments.
3.2 Feature Highlights Ethernet Ports • 9-Gigabit Ethernet ports supporting copper and fiber media • • • • 2 port modules for tremendous flexibility • • • Non-blocking, store and forward switching • Long haul optics allow Gigabit distances up to 70km Multimode and singlemode fiber support Bi - directional singlestrand fiber support Full compliance with IEEE: 802.3, 802.3u & 802.3z Full duplex operation and flow control (IEEE 802.
Rugged Operating System (ROS™) Advanced Network Management • Enhanced Rapid Spanning Tree (eRSTP™) • • • Quality of Service (802.1p) for real-time traffic Port rate limiting: 128kbps - 8Mbps VLAN (802.
3.3 Mounting Flexibility The RSG2000 series of products have been designed with maximum mounting and display flexibility. Customers can order an RSG2000 series switch that can be mounted in a standard 19” rack, 1” DIN Rail, or directly onto a panel. For rack mount installations, the RSG2000 series can be ordered with connectors on the front of the unit, or can located on the rear of the chassis to allow for all data and power cabling to be installed and connected at the rear of the rack.
Power Terminal Block I/O Ports Ethernet Port LED Display Panel Ethernet Ports Ethernet Ports Figure 2: Ethernet, LED Status, and Power Panels 3.4 Ethernet Panel Description Each Ethernet module is equipped with two LEDs that indicate link/activity status information. The LED will be solid for ports with link, and will blink for activity. The diagram in Figure 3 highlights the port and the associated link/activity LED. Figure 3: Ethernet panel LED description 9 2008 RuggedCom Inc.
3.4.1 Fiber Optical Transceiver Orientation and Connection Depending on the order code of the product, the RSG2000 series products can be equipped with several different types of fiber optic ports. The Transmit (TX) and Receive (RX) connections of each port must be properly connected and matched for proper link and operation. Modules populated on the top row of the device typically have locking mechanisms or tabs towards the top of the unit.
Figure 8: 1000LX ST connector 3.5 Display Panel Description The RSG2000 series products are equipped with a versatile display panel, shown in Figure 9, which is designed to provide quick status information for each port, as well as the entire device to allow for simple diagnostics and troubleshooting.
Device status LEDs exist to provide a quick visual indicator to operators for operational status of the unit. Table 1 defines the possible LED colours and the corresponding description.
4 Installation 4.1 Rack Mounting Figure 10: RSG2000 Family 19” Rack Mount Adapters Figure 11: Rack mount adapter mounting location The RSG2000 family of products can be rack mounted using the included rack mount adapter assemblies shown in Figure 10. Secure the rack mount adapter to the front side of the chassis using the included black PAN head Philips screws in the positions shown in Figure 12. The entire chassis can then be mounted to a standard 19” rack.
4.2 Panel and DIN Rail Mounting The RSG2200 series products can be ordered as a Panel/DIN mount chassis. Both options involve the use of the panel/DIN adapters to be mounted on each side of the chassis enclosure. The adapter allows for the chassis to be mounted on the standard 1” DIN rail using the grooves in the adapter, secured using the included Philips screw. See Figure 12 for a PANEL/DIN mount diagram. Figure 12: RSG2200 PANEL/DIN RAIL mounting diagram with 14 2008 RuggedCom Inc.
4.
Terminal # Description Usage PS1 Live / + is connected to the positive (+) terminal if the power source is DC or to the (Live) terminal if the power source is AC. PS1 Surge Ground is connected to the Chassis Ground via a jumper on the terminal block. Surge Ground is used as the ground conductor for all surge and transient suppression 2 PS1 Surge Ground circuitry. NOTE: Surge Ground must be disconnected from Chassis Ground during HIPOT (dielectric strength) testing.
4.3.1 AC Power Supply Wiring Examples Figure 15: AC Power supply wiring examples Notes: 1. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed within 3m of unit. 2. Equipment must be installed according to the applicable country wiring codes. 3. When equipped with two HI voltage power supplies, independent AC sources can be used to power the product for greater redundancy. 17 2008 RuggedCom Inc.
4.3.2 DC Power Supply Wiring Examples Figure 16: DC Power supply wiring examples Notes: 1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must be installed within 3m of unit. 2. A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies. 3. For dual DC power supplies, Separate circuit breakers must be installed and separately identified. 4. Equipment must be installed according to the applicable country wiring codes. 18 2008 RuggedCom Inc.
4.3.3 Dual Power Supplies – DC and AC Inputs Figure 17: DC And AC power supply wiring examples Notes: 1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must be installed within 3m of unit. 2. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed within 3m of unit. 3. A circuit breaker is not required for 48 or 24VDC rated power supplies. 4. Separate circuit breakers must be installed and separately identified. 5.
4.4 Dielectric Strength (HIPOT) Testing For dielectric strength (HIPOT) testing in the field, users must remove the metal jumper located on terminal 2, 4, and 6 of the power supply terminal block. This metal jumper connects transient suppression circuitry to chassis ground and must be removed in order to avoid damage to transient suppression circuitry during HIPOT testing. Figure 18 shows the proper HIPOT test connections and should be followed to avoid damage to the device.
4.5 Failsafe Alarm Relay Wiring and Specifications The “Failsafe” output relay is provided to signal critical error conditions that may occur on the RSG2200 series products. The contacts are energized upon power up of the unit and remain energized until a critical error occurs. The proper relay connections are shown in Figure 19. One common application for this output is to signal an alarm if a power failure or removal of control power occurs.
4.6 Console Port Wiring A RS232 console port for configuration and management of the device is located on the LED display module shown in Figure 20. This port is intended to be a temporary connection during initial configuration or troubleshooting and allows for direct access to the serial-based management console. The connection is made using the DB9-Female to RJ45 console cable included in the device packaging shown in Figure 21.
4.7 Gigabit Ethernet 1000Base-TX Cabling Recommendations The IEEE 802.3ab Gigabit Ethernet standard defines 1000 Mbit/s Ethernet communications over distances of up to 100 meters using 4 pairs of category 5 (or higher) balanced unshielded twistedpair cabling.
4.8 Pluggable optics – Installation, removal, and precautions The RSG2000 series of products can be ordered with pluggable optic form factors such as SFP (Small Form-factor Pluggable) or GBIC (Gigabit Interface Converter) modules. These modules can be safely inserted and removed while the chassis is powered and operating – this feature is also known as “hot-swappable”. When inserting or removing optics there are several precautions that should be taken.
4.8.2 GBIC Module Removal GBIC Modules have two locking latches on either side of the module shown in Figure 23. To remove GBIC module, disconnect any cable and replace with dust cover to protect the optics. User should depress both latches simultaneously and gently pull the module from the chassis. The module should be immediately stored in an ESD-safe environment. Figure 23: Locking latch location on GBIC optical modules 4.8.
5 Technical Specifications 5.1 Power Supply Specifications Power Supply Type Input Range Min Max 10 VDC 36 VDC 18 VDC 36 VDC 36 VDC 59 VDC 88 VDC 300 VDC 85 VAC 265 VAC Fuse Rating 6.3A(F) 2 5A(F) 2 2A(T) 2 Max. Power Consumption3 12 – 24 VDC 24 VDC 22W 48 VDC HI (125/250 VDC) 1 2A(T) 1,2 HI (110/230 VAC) 1 NOTES: 1. This is the same power supply for both AC and DC. 2. (F) Denotes fast-acting fuse, (T) denotes time-delay fuse 3. Power consumption varies based on configuration.
5.4 Twisted-Pair Port Specifications Parameter Speed Duplex Cable-Type Wiring Standard Max Distance Connector Isolation Specification 10/100 Mbps FDX / HDX > Category 5 TIA/EIA T568A/B 100m RJ45 1.5kV Notes Auto-negotiating Auto-negotiating Shielded/Unshielded Auto-Crossover, Auto-polarity RMS 1-minute 27 2008 RuggedCom Inc.
5.5 Fiber Optical Specifications The following sections detail fiber optical specifications on ports that can be ordered with the RSG2200 series Ethernet switch. The user determines the type of optics at time of ordering, and can determine the modules installed on a particular unit by reading the factory data file via the RuggedSwitch ROSTM user interface. The following sections detail specifications of fiber optic modules in Gigabit Ethernet (1000Mbps). 5.5.
2. All cabling is duplex type unless otherwise specified. 3. All optical power numbers are listed as dBm averages. 4. These transceivers utilize a distributed feedback (DFB) type laser and are rated for -20°C to +85°C operation only. 5. The 25-10-0108 SFP module is obsolete, and has been replaced with the 70km 25-10-0109 SFP module. 29 2008 RuggedCom Inc.
5.6 Type Test Specifications Electrical Safety Levels Dielectric Withstand 2 kV rms for 1 minute High Voltage Impulse Insulation Resistance 5 kV peak 500 VDC for 1 minute Electrical Environment High Frequency Disturbance (Oscillatory) Levels Comments ANSI/IEEE C37.
5.7 Operating Environment Parameter Range Ambient Operating Temperature -40 to 85°C Ambient Relative Humidity Ambient Storage Temperature 5% to 95% Comments Ambient Temperature as measured from a 30cm radius surrounding the center of the RS1600 enclosure. Non-condensing -40 to 85°C 31 2008 RuggedCom Inc.
5.8 Mechanical Specifications Parameter Dimensions Value 18.29 x 12.14 x 1.75 inches (464,57) x (308,356) x (44,45) mm Weight Enclosure Comments (Length x Width x Height) with mounting brackets installed 10 lb (4.5 Kg) 18awg galvanized steel Figure 26: RSG2200 Series mechanical dimensions 32 2008 RuggedCom Inc.
6 Agency Approvals Agency CSA CE FCC CISPR FDA/CDRH IEC/EN Standards CSA C22.2 No. 60950, UL 60950 EN 60950, EN 61000-6-2 FCC Part 15, Class A EN55022, Class A 21 CFR Chapter 1, Subchapter J EN60825-1:1994 + A11:1996 + A2:2001 Comments Approved Approved Approved Approved Compliant Compliant 7 Warranty RuggedCom warrants this product for a period of five (5) years from date of purchase. For warranty details, visit http://www.ruggedcom.com/ or contact your customer service representative.