Router And Jig Saw Mounting Kit Operator's Manual

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OPERATOR'S MANUAL

#4950300 ROUTER AND JIG SAW MOUNTING KIT

(FOR USE WITH THE BT3000 TABLE SAW)

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CONGRATULATIONS AND THANK YOU FOR BUYING THIS RYOBI ROUTER AND JIG SAW MOUNTING KIT.

Your new #4950300 Router and Jig Saw Mounting Kit has been designed for use with the RYOBI BT3000 Table Saw. It

has been engineered and manufactured to Ryobi’s high standards for dependability, ease of operation, and operator safety.

This kit gives you the capability of mounting a router or jig saw on the accessory table of your BT3000. It also includes a circle

cutting jig for cutting circular patterns in both large and small stock. Properly cared for, it will provide years of dependable,

trouble-free performance.

RULES FOR SAFE OPERATION

1. READ THESE INSTRUCTIONS THOROUGHLY before assembling or using this router and jig saw mounting kit.

2. READ THE INSTRUCTIONS FOR THE BT3000 TABLE SAW before operating your saw with this kit.

3. KEEP ASSEMBLY AREA AND WORK AREA CLEAN. Cluttered areas and benches invite accidents.

4. ALWAYS WEAR SAFETY GLASSES . Everyday eyeglasses have only impact-resistant lenses; they are NOT safety

glasses.

5. DO NOT USE THIS PRODUCT WITH OTHER EQUIPMENT OR FOR OTHER PURPOSES.

6. ALWAYS DISCONNECT SAW FROM POWER SUPPLY BEFORE ASSEMBLING THIS KIT. Make sure switch is off

when reconnecting saw to power supply.

Summary of content (14 pages)

PAGE 1
OPERATOR'S MANUAL #4950300 ROUTER AND JIG SAW MOUNTING KIT (FOR USE WITH THE BT3000 TABLE SAW) CONGRATULATIONS AND THANK YOU FOR BUYING THIS RYOBI ROUTER AND JIG SAW MOUNTING KIT. Your new #4950300 Router and Jig Saw Mounting Kit has been designed for use with the RYOBI BT3000 Table Saw. It has been engineered and manufactured to Ryobi’s high standards for dependability, ease of operation, and operator safety.
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RULES FOR SAFE OPERATION (Continued) 7. DO NOT MAKE ADJUSTMENTS UNTIL CUTTER OR BLADE HAS COME TO A COMPLETE STOP AND TOOL HAS BEEN DISCONNECTED FROM POWER SOURCE. 8. FEED WORKPIECE AGAINST ROTATION OF CUTTER. 9. DO NOT USE AWKWARD HAND POSITIONS. 10. KEEP FINGERS AWAY FROM REVOLVING CUTTER, USE FIXTURES WHEN NECESSARY. 11. WHENEVER POSSIBLE, ALWAYS USE DUST COVER FOR OVERHEAD GUARDING. 12.
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THROAT PLATE 5/16 in. WASHERS KNOB BOLTS GUIDE FENCE WITH GUIDE BLOCK JIG SAW MOUNTING PLATE #10-24 SCREWS TABLE CLAMPING BRACKET REAR CLAMPING BRACKET FRONT CLAMPING BRACKET 5/16 in. T-NUTS KNOB BOLT 5/16 in. WASHER #6 WOOD SCREW ROUTER MOUNTING PLATE CIRCLE CUTTING COLLAR SPACER POST #10 WASHER #1/4-20 SCREWS DUST COVER WITH PIVOT ASSEMBLY Fig.
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ASSEMBLY Read these instructions completely before beginning assembly of this kit. ROUTER MOUNTING T-NUT SHOWN BETWEEN ADJUSTMENT SCREWS WARNING: The saw's motor cord must be disconnected from the receptacle provided on the saw when using this kit with a Router or Jig Saw mounted to the accessory table. The power supply cord of the Router or Jig Saw must be plugged into the receptacle and the saw's master switch must be used to turn the Router or Jig Saw "ON" or "OFF".
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ROUTER MOUNTING (Cont'd) TO INSTALL GUIDE FENCE BRACKETS See Figure 4. 1. Align each guide fence bracket with two of the special 5/16 in. T-nuts in channel on top of rip fence. 2. Secure guide fences to rip fence with 5/16 in. washers and 5/16 in. x 1/2 in. knob bolts supplied. Note: As shown in figure 4, center T-nut is not used with guide fences. TO INSTALL POST See Figure 4. 1. Place spacer provided on threaded end of post. 2. Thread post thru spacer into remaining 5/16 in.
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ROUTER MOUNTING (Cont'd) TO ASSEMBLE RE600 ELECTRONIC ROUTER TO ROUTER MOUNTING PLATE 8 MILLIMETER SCREWS See Figures 5 and 6. 1. Remove the subbase screws and subbase from your router. 2. Figure 5 illustrates the correct orientation of parts and pieces for mounting your router to its mounting plate. 3. Place router upside down on a workbench and align mounting plate holes with tapped holes in the base of your router. 4. The switch handle of router should be facing the squared end of mounting plate.
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ROUTER MOUNTING (Cont'd) TO ASSEMBLE TABLE CLAMPING BRACKET (Cont'd) TABLE CLAMPING BRACKET SHOWN COMPLETELY ASSEMBLED 1. Remove end cap from rear rail as shown in figure 8. 2. Slide one of the special 5/16 in. T-nuts into channel of rear rail. 3. Orient table clamping bracket as shown and secure with a 5/16 in. washer and 5/16-18 x 3/4 in. knob bolt. Note: Table clamping bracket fits in bottom slot of rear rail.
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JIG SAW MOUNTING When used for jig saw mounting, this kit can be used with all Ryobi jig saws, plus most other brands of jig saws. Proper mounting of the jig saw base to the clamping brackets will determine which saws will work. The jig saw must be mounted securely for safety. 6. Place mounting plate upside down on a flat workbench and position jig saw under front and rear clamping brackets. We suggest that you tilt your saw forward and slide front of base under front clamping bracket.
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JIG SAW MOUNTING (Cont'd) TO ASSEMBLE MOUNTING PLATE WITH JIG SAW ATTACHED TO ACCESSORY TABLE See Figure 12. 1. Place mounting plate under accessory table as shown in figure 12. Note: If desired you can remove accessory table, attach mounting plate with jig saw, then reassemble complete assembly to your saw. 2. Secure mounting plate to accessory table using the four #1/4-20 x 1/2 in. flat head screws provided. 3. Tighten screws securely.
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CIRCLE CUTTING JIG CIRCLE CUTTING See Figures 13-16. #10-24 MACHINE SCREW The circle cutting jig makes it possible to cut and shape circular patterns in both large and small stock. The smallest circle that can be made is approximately 8 in. in diameter. Note: There are many variables that influence the size of a circle being cut or shaped.
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CIRCLE CUTTING JIG (Cont'd) TO PLACE WORKPIECE ON SAW TABLES See Figure 15. As mentioned previously there are many variables that influence a circle being cut or shaped. These variables must be considered when placing workpiece on saw tables to begin a cut. The sliding miter table and accessory table must both be used when making a cut or shaping. Also the rails may need to be adjusted, according to the application and size of the workpiece.
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#4950300 ROUTER AND JIG SAW MOUNTING KIT 5 6 3 8 7 4 5 3 4 2 11 10 1 9 12 3 4 13 14 15 19 20 16 18 17 23 25 24 22 21 Page 12
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REPLACEMENT PARTS Now that you have purchased your Router and Jig Saw Mounting Kit, should a need ever exist for repair parts or service, simply contact your nearest Ryobi Authorized Service Center or other qualified service organization. Be sure to provide all pertinent facts when you call or visit. PARTS LIST KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 DESCRIPTION QUANTITY Guide Block ........................................................................................
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OPERATOR'S MANUAL #4950300 ROUTER AND JIG SAW MOUNTING KIT (FOR USE WITH THE BT3000 TABLE SAW) RYOBI TECHNOLOGIES INC.