OPERATOR'S MANUAL 30cc String Trimmers and Brushcutter ZR30000 Series SS30 ZR30002 CS30 ZR30000 BC30 ZR30004 Your trimmer has been engineered and manufactured to Ryobi’s high standard for dependability, ease of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance. WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using this product. Thank you for buying a Ryobi trimmer.
TABLE OF CONTENTS ■ Introduction ................................................................................................................................................................. 2 ■ General Safety Rules .................................................................................................................................................. 3 ■ Specific Safety Rules ..................................................................................................................
GENERAL SAFETY RULES WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury. READ ALL INSTRUCTIONS ■ For safe operation, read and understand all instructions before using this product. Follow all safety instructions. Failure to follow all safety instructions listed below, can result in serious personal injury. ■ Do not allow children or untrained individuals to use this unit.
SPECIFIC SAFETY RULES SPECIFIC SAFETY RULES FOR TRIMMER USE ■ Replace string head if cracked, chipped, or damaged in any way. Be sure the string head or blade is properly installed and securely fastened. Failure to do so can cause serious injury. ■ Make sure all guards, straps, deflectors and handles are properly and securely attached. ■ Use only the manufacturer's replacement string in the cutting head. Do not use any other cutting attachment.
SYMBOLS Some of the following symbols may be used on this tool. Please study them and learn their meaning for safe operation of this product. SYMBOL NAME EXPLANATION Safety Alert Symbol Precautions that involve your safety. Read the Operator’s Manual To reduce the risk of injury, user must read and understand operator’s manual before using this product. Wear Eye and Hearing Protection Wear eye protection which is marked to comply with ANSI Z87.
SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product. SYMBOL SIGNAL MEANING DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
SPECIFICATIONS Weight - (without fuel) ZR30000 ............................................................................................................................................. 10.7 lbs. (4.9 kg.) ZR30002 ............................................................................................................................................. 12.1 lbs. (5.4 kg.) ZR30004 .............................................................................................................................
FEATURES ZR30000 STARTER GRIP PRIMER BULB REAR HANDLE CHOKE LEVER COUPLER THROTTLE TRIGGER DRIVE SHAFT HOUSING FRONT HANDLE KNOB CURVED SHAFT GRASS DEFLECTOR STRING HEAD Fig.
FEATURES ZR30002 STARTER GRIP PRIMER BULB REAR HANDLE CHOKE LEVER COUPLER THROTTLE TRIGGER DRIVE SHAFT HOUSING FRONT HANDLE STRING HEAD KNOB STRAIGHT SHAFT GRASS DEFLECTOR Fig. 1b ZR30004 STARTER GRIP PRIMER BULB REAR HANDLE “J” BARRIER HANDLE CHOKE LEVER COUPLER THROTTLE TRIGGER DRIVE SHAFT HOUSING KNOB BLADE SHOULDER HARNESS BRUSHCUTTER GUARD Fig.
ASSEMBLY ATTACHING THE POWER HEAD TO THE ATTACHMENT STRING TRIMMER SHAFT See Figure 2. GUIDE RECESS WARNING: Never attach or adjust any attachment while power head is running. Failure to stop the engine can cause serious personal injury. The attachment connects to the power head by means of a coupler device. 1. Loosen the knob on the coupler of the power head shaft and remove the end cap from the attachment. 2. Push in the button located on the attachment shaft.
ASSEMBLY ATTACHING THE FRONT HANDLE - ZR30000 AND ZR30002 See Figure 4. 1. Remove the front handle, bolt, flat washer, lock washer, and wing nut from the Owner’s Kit. 2. Install the front handle onto the top side of the drive shaft housing and move it to a comfortable position. 3. Place the bolt through the front handle NOTE: The hex bolt head fits inside the hex recess molded into one side of the handle. 4. Install the flat washer, lock washer, and wing nut. 5. Tighten wing nut securely.
ASSEMBLY ATTACHING THE GRASS DEFLECTOR BOLT GRASS DEFLECTOR WARNING: The line cutting blade on the grass deflector is sharp. Avoid contact with the blade. Failure to avoid contact can result in serious personal injury. BRACKET TO ATTACH THE CURVED SHAFT GRASS DEFLECTOR - ZR30000 See Figure 6. 1. Press the grass deflector onto the bottom of the curved shaft as shown. 2. Insert the hex head cap screw through the grass deflector and the bracket on the curved shaft. 3.
ASSEMBLY ATTACHING THE SHOULDER HARNESS ZR30004 LATCH See Figure 9. 1. Connect the latch on the shoulder harness to the strap hanger. 2. Adjust the strap to a comfortable position. CONVERTING FROM BRUSHCUTTER TO STRING TRIMMER - ZR30004 STRAP HANGER To convert from the brushcutter to the string trimmer, remove the blade and brushcutter guard, attach the straight shaft grass deflector and install the string head. REMOVING THE TRI-ARC® BLADE AND BRUSHCUTTER GUARD See Figures 10 and 11. 1.
ASSEMBLY CONVERTING FROM STRING TRIMMER TO BRUSHCUTTER - ZR30004 GEAR HEAD FLANGED WASHER To convert from the string trimmer to the brushcutter, remove the string head assembly and straight shaft grass deflector, attach the brushcutter guard and install the blade. STRING HEAD ASSEMBLY REMOVING THE STRAIGHT SHAFT GRASS DEFLECTOR AND STRING HEAD See Figures 10 and 13. 1. Align the slot in the flanged washer with the slot in the gear head. 2.
OPERATION FUELING AND REFUELING THE TRIMMER FUEL MIXTURE This product is powered by a 2-cycle engine and requires pre-mixing gasoline and 2-cycle oil. Pre-mix unleaded gasoline and 2-cycle engine oil in a clean 1 gallon container approved for gasoline. Recommended fuel: This engine is certified to operate on unleaded gasoline intended for automotive use. Mix a high quality 2-cycle engine oil at 2.6 oz. per gallon (US). Do not use automotive oil or 2-cycle outboard oil.
OPERATION TO ADVANCE THE CUTTING LINE String advance is controlled by tapping the string head on grass while running engine at full throttle. 1. Run engine at full throttle. 2. Tap the spool retainer on ground to advance string. The string advances each time the spool retainer is tapped. Do not hold the spool retainer on the ground. NOTE: The line trimming cut-off blade on the grass deflector will cut the line to the correct length.
OPERATION OPERATING THE BRUSHCUTTER See Figures 19 and 20. Hold the brushcutter with the right hand on the rear handle and the left hand on the “J” Barrier Handle. Keep a firm grip with both hands while in operation. Brushcutter should be held at a comfortable position with the trigger handle about hip height. Maintain your grip and balance on both feet. Position yourself so that you will not be drawn off balance by the kickback reaction of the cutting blade.
OPERATION STARTING AND STOPPING See Figures 21, 22, and 23. Trimmer should be on a flat, bare surface for starting. 1. Slowly press the primer bulb seven (7) times. 2. Set the choke lever to the FULL CHOKE position (A). 3. Squeeze the throttle trigger fully and pull starter handle sharply until engine attempts to run. Do not pull the starter handle more than eight (8) times. NOTE: Keep throttle trigger squeezed fully through STEP 6. 4. Set the choke lever to the HALF CHOKE position (B). 5.
MAINTENANCE WARNING: Use only original manufacturer's replacement parts, accessories and attachments. Failure to do so can cause poor performance, possible injury and may void your warranty. SPOOL RETAINER You can often make adjustments and repairs described here. For other repairs, have the trimmer serviced by an authorized service dealer. SPOOL REPLACEMENT Fig. 24 SPRING NEW PREWOUND SPOOL See Figures 24 and 25. If replacing string only, refer to “String Replacement” later in this manual.
MAINTENANCE STRING REPLACEMENT See Figures 26, 27, and 28. Use only monofilament string. Use original manufacturer's replacement string for best performance. String Diameter: ZR30000 - .080 in. (2.0 mm) ZR30002 - .095 in. (2.4 mm) ZR30004 - .095 in. (2.4 mm) 1. Stop the engine, disconnect the spark plug wire. Hold the string head and unscrew the spool retainer. To remove the spool retainer: Turn the spool retainer counterclockwise for models ZR30000.
MAINTENANCE CLEANING THE EXHAUST PORT AND MUFFLER LATCH Depending on the type of fuel used, the type and amount of oil used, and/or your operating conditions, the exhaust port and muffler may become blocked with carbon deposits. If you notice a power loss with your gas powered tool, a qualified service technician will need to remove these deposits to restore performance.
MAINTENANCE FUEL CAP STORAGE (1 MONTH OR LONGER) WARNING: A leaking fuel cap is a fire hazard and must be replaced immediately. The fuel cap contains a non-serviceable filter and a check valve. A clogged fuel filter will cause poor engine performance. If performance improves when the fuel cap is loosened, check valve may be faulty or filter clogged. Replace fuel cap if required. 1. Drain all fuel from tank into a container approved for gasoline. Run engine until it stops. 2.
TROUBLESHOOTING IF THESE SOLUTIONS DO NOT SOLVE THE PROBLEM CONTACT YOUR AUTHORIZED SERVICE DEALER. PROBLEM POSSIBLE CAUSE SOLUTION Engine will not start: 1. No spark. 1. Check spark. Remove spark plug. Reattach the spark plug cap and lay spark plug on metal cylinder. Pull the starter rope and watch for spark at spark plug tip. If there is no spark, repeat test with a new spark plug. 2. Push primer bulb until bulb is full of fuel. If bulb does not fill, primary fuel delivery system is blocked.
TROUBLESHOOTING IF THESE SOLUTIONS DO NOT SOLVE THE PROBLEM CONTACT YOUR AUTHORIZED SERVICE DEALER. PROBLEM POSSIBLE CAUSE SOLUTION String will not advance when using the EZ Line™ tap advance system: 1. String is welded to itself. 2. Not enough string on spool. 1. Lubricate with silicone spray. 2. Install more string. Refer to “String Replacement” earlier in this manual. 3. Pull strings while alternately pressing down on and releasing spool retainer. 4.
WARRANTY THE FOLLOWING CARB STATEMENT ONLY APPLIES TO MODEL NUMBERS REQUIRED TO MEET (CARB) REQUIREMENTS. RYOBI TECHNOLOGIES INC. LIMITED WARRANTY FEDERAL AND CALIFORNIA EMISSION CONTROL SYSTEMS NONROAD AND SMALL OFF-ROAD ENGINES The U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), and Ryobi Technologies Inc. are pleased to explain the Emission Control System Warranty on your nonroad or small off-road engine.
WARRANTY EMISSIONS MAINTENANCE SCHEDULE AND WARRANTED PARTS LIST Emissions Parts Inspect Before Clean Every Each Use 5 Hours Replace Every 25 Hours or Yearly Clean Every 25 Hours or Yearly AIR FILTER ASSY INCLUDES: FILTER .............................................................................. X........................................... X SPARK SCREEN ....................................................................................................................................................
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OPERATOR'S MANUAL 30cc String Trimmers and Brushcutter ZR30000 Series CS30 - ZR30000 SS30 - ZR30002 BC30 - ZR30004 • SERVICE Now that you have purchased your tool, should a need ever exist for repair parts or service, simply contact your nearest Ryobi Authorized Service Center. Be sure to provide all pertinent facts when you call or visit. Please call 1-800-860-4050 for your nearest Ryobi Authorized Service Center. • MODEL NO. AND SERIAL NO.