SOLAR MANUAL PVKIT™ 2.
SOLAR MANUAL: PVKIT™ 2.0 TABLE OF CONTENTS Section 1: Installation 2 1.2 Warnings 3 1.3 PVKIT 2.0 and Clamp Component DWGs 4 1.4 Pre-Construction and Layout 1.4.1 Overview 1.4.2 Pre-Construction 1.4.2.1 S-5-PVKIT 2.0 and EdgeGrab 2.0 Module Thickness Tolerances 1.4.2.2 S-5! Clamp Spacing Considerations 1.4.2.2.1 Dual Component Roof Clips 1.4.2.2.2 Single Component Roof Clips 1.4.2.2.3 Locate the Roof Clips 1.4.3 Layout 1.5 Installation of PVKIT 2.0 with Clamp 1.5.
SOLAR MANUAL: PVKIT™ 2.0 SOLAR MANUAL: PVKIT™ 2.0 1.2 WARNINGS For questions regarding the installation of the S-5-PVKIT 2.0 and EdgeGrab, please contact support@S-5.com or call (888) 825-3432. Due to the variety of attachment needs, S-5-PVKITs are sold separately from S-5! Mini clamps. The S-5-PVKIT 2.0 fits both S-5! Standard & Mini Clamps.
SOLAR MANUAL: PVKIT™ 2.0 SOLAR MANUAL: PVKIT™ 2.0 1.3 PVKIT 2.0 AND CLAMP COMPONENT DWG 1.4.2 Pre-Construction 1.4.2.1 S-5-PVKIT 2.0 and EdgeGrab 2.0 Module Thickness Tolerances To ready the project for layout and construction, the following three areas need to be examined: 1. THE MODULE: thickness, acceptable mounting locations, allowable loading. 2. THE METAL ROOF SYSTEM/PROFILE: for S-5! Mini clamp or standard clamp selection and roof attachment clip type. 3.
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SOLAR MANUAL: PVKIT™ 2.0 SOLAR MANUAL: PVKIT™ 2.0 The metal roof panels are attached to the building via concealed roof clips within the metal roof’s seam areas. Acceptable clamping locations for the S-5! Mini clamps are dependent on the type of roof clip used. Once the brand of metal roof system is determined, the roof clip is implied. Use the installer, manufacturer, and/or materials invoice to confirm specifications and fitment. 1.4.2.
SOLAR MANUAL: PVKIT™ 2.0 SOLAR MANUAL: PVKIT™ 2.0 1.4.2.2.1 Dual Component Roof Clips 1.4.3 Layout In a dual component roof clip system, the top component is attached to the metal roof panel via the seam, and the bottom component is attached to the building structure. In order to accommodate differential movement presented during thermal cycling, the two roof clip components are joined with a slip joint. The first step in designing the system layout is to map the total usable area for solar array.
SOLAR MANUAL: PVKIT™ 2.0 SOLAR MANUAL: PVKIT™ 2.0 1.5 INSTALLATION OF PVKIT 2.0 WITH CLAMP S-5! clamps attach to the panel seam by tightening the “bullet-nosed” stainless-steel setscrews against the seam material. The setscrews compress the seam material against the opposite wall of the clamp. They will “dimple” the seam material but will not penetrate it. Threaded holes in the clamp and the stainless-steel hardware are used to attach the S-5-PVKIT to the clamp. (Refer to section 1.
SOLAR MANUAL: PVKIT™ 2.0 4. Install MidGrab/StandOff Assembly & PV Disk onto clamps. The PV Disk and MidGrab/StandOff Assembly should be mounted to the clamps before mounting the clamps to the roof. Place the PV Disk atop the clamp and thread the male portion of the StandOff through the disk and into the clamp. Drive the MidGrab/ StandOff Assembly down with the same bit tip (Fig 4) as was done in STEP 2.
SOLAR MANUAL: PVKIT™ 2.0 SOLAR MANUAL: PVKIT™ 2.0 2.1 PVKIT 2.0 COMPONENT SPECIFICATIONS & RATINGS (MATERIAL PROP, STRUCTURAL PROP, TORQUES, ETC.) 2.1.
SOLAR MANUAL: PVKIT™ 2.0 SOLAR MANUAL: PVKIT™ 2.0 Manufacturer Process: Extrusions Aluminum Castings Finish: AA Aluminum Standards and Data ASTM B221 ASTM B85 Mill Associated Hardware Standoff Material: Dimensions: Finish: 300 series stainless steel M8-1.25 female thread with M8-1.25 male thread Mill 2.1.
SOLAR MANUAL: PVKIT™ 2.0 SOLAR MANUAL: PVKIT™ 2.0 2.2 CODES AND STANDARDS 2.3 MODULE LOADING TABLE FOR PVKIT 2.0 Attachment Location Download Pressure Uplift Down Slope Hanwha Q CELLS NRTL Listed PV Module - Q Cell model Q.PLUS BFRG4.1, XXX, 60 cells series, black frame, where XXX is 270-280 10 7/8” From Edge 50 PSF 50 PSF 20 PSF Hanwha Q CELLS NRTL Listed PV module - Q Cell model Q.
SOLAR MANUAL: PVKIT™ 2.0 SOLAR MANUAL: PVKIT™ 2.0 2.3.1 Hanwha Q 60 and 72 Cell Mounting Configurations 2.3.2 Jinko Solar 60 and 72 Cell Mounting Configurations 60 Cell Module 60 Cell Module 72 Cell Module 72 Cell Module 28 S-5!® | The Right Way™ Copyright 2019 | Solar Manual | PVKIT™ 2.
SOLAR MANUAL: PVKIT™ 2.0 SOLAR MANUAL: PVKIT™ 2.0 2.4 GROUNDING INFO & GROUNDING PATH FOR PVKIT 2.0 S-5! PVKIT 2.0 with the following roof clamps: S-5-U Mini, S-5-V Mini, S-5-S Mini, S-5-E Mini, S-5-T Mini, S-5-Z Mini, S-5-N Mini, S-5-U, S-5-V, S-5-S, S-5-E, S-5-T, S-5-Z, S-5-N, S-5-V, S-5-H90 UL Listed PV Modules: Hanwha Q CELLS • 60 Cell Modules: NRTL Listed PV Module - Q Cell model Q.PLUS BFR-G4.1, XXX, black frame, where XXX is 270-280. • 72 Cell Modules: NRTL Listed PV module - Q Cell model Q.
SOLAR MANUAL: PVKIT™ 2.0 SOLAR MANUAL: PVKIT™ 2.0 2.5 SYSTEM FIRE CLASSIFICATION: CLASS A S-5! PVKIT 2.0 With the following roof clamps: S-5-U, S-5-U Mini S-5-S , S-5-S Mini S-5-T, S-5-T Mini S-5-Z, S-5-Z Mini S-5-N, S-5-N Mini S-5-E, S-5-E Mini S-5-V S-5-H90 S-5! PVKIT 2.0 [BLK], including S-5! EdgeGrab [Mill] with roof clamp: S-5-Z Mini [BLK] 300 Series Stainless Steel Bolt for PVKIT Assembly Evaluated for use on existing non-combustible roofs.
SOLAR MANUAL: PVKIT™ 2.0 SOLAR MANUAL: PVKIT™ 2.0 S-5-U Mini S-5-S Mini S-5-B Mini S-5-V Mini S-5-E Mini S-5-H90 Mini S-5-Z Standing Seam Mini [BLK]/Mill Clamp and Components S-5-N 1.5 Mini 34 S-5!® | The Right Way™ S-5-N Mini Copyright 2019 | Solar Manual | PVKIT™ 2.
SOLAR MANUAL: PVKIT™ 2.0 SOLAR MANUAL: PVKIT™ 2.0 2.7 WARRANTIES Metal Roof Innovations, LTD. (MRIL) S-5! Limited Warranty Metal Roof Innovations, Ltd (MRIL) warrants that all S-5! products manufactured by it and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized MRIL distributor to the original purchaser.
