ionCut 40 PADV ionCut 40 PADV INVERTER IGBT – AIR PLASMA CUTTER OPERATION MANUAL IMPORTANT: Read this Owner’s Manual Completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection. Contact your distributor if you do not fully understand this manual. Copyright © Mundaka Welding & Gases, Inc.
ionCut 40 PADV CONTENT 1. SAFETY ........................................................................................................ 3 2. Technology Parameters .............................................................................. 5 2.1 Parameters.................................................................................................... 5 3. Installation ................................................................................................... 6 3.1 Unpacking.................
ionCut 40 PADV 1. SAFETY OPERATION AND MAINTENANCE OF PLASMA ARC EQUIPMENT CAN BE DANGEROUS AND HAZ- ARDOUS TO YOUR HEALTH. Plasma arc cutting produces intense electric and magnetic emissions that may interfere with the proper function of cardiac pacemakers, hearing aids, or other electronic health equipment. Persons who work near plasma arc cutting applications should consult their medical health professional and the manufacturer of the health equipment to deter- mine whether a hazard exists.
ionCut 40 PADV • Disconnect power source before performing any service or repairs. • Read and follow all the instructions in the Operating Manual. FIRE AND EXPLOSION Fire and explosion can be caused by hot slag, sparks, or the plasma arc. • Be sure there is no combustible or flammable material in the workplace. Any material that cannot be removed must be protected. • Ventilate all flammable or explosive vapors from the workplace. • Do not cut or weld on containers that may have held combustibles.
ionCut 40 PADV Hot parts can lead to burn. Do not touch the hot parts. Please use the torch after cooling or use the welding blow lamp. The Rotating parts may be dangerous. Far away from rotating parts. (like fan) Keep the parts of machine in the safe position. 2. Technology Parameters 2.
ionCut 40 PADV Production cut for Carbon Steel (mm) ≤12 ≤16 Production cut for Stainless Steel (mm) ≤12 ≤18 Production cut for Aluminum (mm) ≤8 ≤14 Production cut for Copper (mm) ≤6 ≤8 Weight(Kg) 7.6 Note: The above parameters are subject to change with the improvement of machines. 3. Installation 3.1 Unpacking 1. Use the packing lists to identify and account for each item. 2. Inspect each item for possible shipping damage.
ionCut 40 PADV 4. Operation 4.1 Layout Of The Front And Rear Panel ionCut 40 PADV 1. 2. 3. 4. 5. 6. 7. 8. Power pilot lamp turn on power, the lamp on Over-current, over-heat alarm when over-heat, over-current, the lamp would be on. Cutting current regulator it is used to regulate the current when cutting. Positive output cable connected to the work piece Cutting gun connector Compressed air connector Power switch turn on or off the power source Power cable connected to the appreciate power supply 4.
ionCut 40 PADV 3. Turn on the power switch, the power source lamp on. 4. Ready for cutting operation. 4.3 Cutting Operation 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Turn on the power source. Press on the cutting switch. Pre-gas for 2 seconds Ignite the pilot arc. Shift to the work piece, the pilot arc change into cutting arc. Perform the cut. The torch leaves the work piece, the cutting arc change into pilot arc. Loose the cutting torch switch. Arc extinguished. Post-gas for 30 seconds. 5. Maintenance 5.
ionCut 40 PADV PT60 Plasma Torch 5.2 Troubleshooting WARNING There are extremely dangerous voltage and power levels present inside this unit. Do not attempt to diagnose or repair unless you have had training in power electronics measurement and troubleshooting techniques. 1. Power lamp and temperature lamp on. a) Air flow blocked, check for blocked air flow around the unit and correct condition. b) Fan blocked, check and correct condition. c) Unit is overheated, let unit cool down for at least 5 minutes.
ionCut 40 PADV Service Manual. 3. No cutting output; Torch activated, power source on; Gas flows; Fan operates. a) Torch not properly connected to power supply, check that torch leads are properly connected to power supply. b) Work cable not connected to work piece, or connection is poor, make sure that work cable has a proper connection to a clean, dry area of the work piece. c) Faulty components in unit, return for repair or have qualified technician repair per Service Manual.
ionCut 40 PADV 5.3 Electrical principle drawing Copyright © Mundaka Welding & Gases, Inc.
