Owner`s manual

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S&S Cycle, Inc.

14025 County Hwy. G P.O. Box 215

Viola, Wisconsin 54664

Phone 608-627-1497 Fax 608-627-1488

Customer Service Email: sscust@sscycle.com

Technical Service Email: sstech@sscycle.com

Owner's Manual No. 51-1002

2-8-01

by S&S Cycle, Inc.

S&S TÜV Long Block Owner's Manual

Congratulations on purchasing an S&S engine! Your new engine is designed and manufactured with the same care and attention

to detail as those used to set speed records and win races around the world. This engine conforms to all applicable regulations

effective on the date of manufacture.

This manual has been prepared to acquaint you with the operation, care, and maintenance of your engine, to notify you of

important safety information, and to provide authorized service personnel with necessary emissions control specifications. Other

S&S publications discuss repairs and/or changes to the engine configuration. The motorcycle manufacturer’s manuals should

be consulted for information related to other parts of the motorcycle.

OWNER INFORMATION ENGINE AND VEHICLE INFORMATION

Name: ___________________________________________ Engine Identification No.: ____________________________________

Street: ___________________________________________ Displacement: _____________________________________________

City: _____________________________________________ TÜV Certification No. - EMC: __________ 350-576-99-FBTK_________

State: ____________________ Zip Code: ______________ TÜV Certification No. - Engine Description: ________________________

Telephone: ________________________________________ TÜV Certification No. - Exhaust: ________________________________

Notes _____________________________________________ TÜV Certification No. - Sound: _________________________________

___________________________________________________ Ignition System: ____________________________________________

___________________________________________________ Vehicle Identification No.: ____________________________________

IMPORTANT NOTICE

Statements in this Owner’s Manual preceded by the following words are of special significance.

WARNING

Means there is the possibility of injury to yourself or others.

CAUTION

Means there is the possibility of damage to the engine or motorcycle.

NOTE

Other information of particular importance has been placed in italic type.

Summary of content (11 pages)

PAGE 1
Owner's Manual No. 51-1002 2-8-01 Copyright ©, 2001 by S&S Cycle, Inc. All rights reserved. Printed in the U.S.A. S&S Cycle, Inc. 14025 County Hwy. G P.O. Box 215 Viola, Wisconsin 54664 Phone 608-627-1497 Fax 608-627-1488 Customer Service Email: sscust@sscycle.com Technical Service Email: sstech@sscycle.
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TABLE OF CONTENTS ENGINE IDENTIFICATION NUMBER ............................... 3 REGULAR SERVICE INTERVALS ................................. 5 CONTROLS AND GAUGES .............................................. 3 ENGINE OIL ................................................................... 6 ENRICHMENT DEVICE .................................................. 3 CHECKING, ADDING, & CHANGING ENGINE OIL ....... 6 PETCOCK ......................................................................
PAGE 3
ENGINE IDENTIFICATION NUMBER OPERATION The Engine Identification Number (EIN) is stamped on the left side of the crankcase below the front cylinder deck, and on the right side immediately forward of the front tappet guide. It consists of a seven-character code (see example below). The first and last characters are stars (*). The second character is a letter that designates the code for the model year of the engine. The four characters that follow are the crankcase serial/sequence number for that year.
PAGE 4
Road Speed At 2,000 & 3,000 RPM In Each Gear Based On Stock Late-Model Harley-Davidson FL and FX Overall Gear Ratios and Rear Tire Size Gear Road Speed at 2,000 RPM 1st 15 mph (24 kph) 22 mph (35 kph) nd 22 mph (35 kph) 32 mph (52 kph) 3rd 30 mph (48 kph) 44 mph (71 kph) th 4 39 mph (63 kph) 58 mph (93 kph) 5th 47 mph (75 kph) 71 mph (114 kph) 2 Road Speed at 3,000 RPM For motorcycles not equipped with tachometers, the following table may be used as a guide for estimating the engi
PAGE 5
Recommended Acceleration Shift Points Gear Change Engine RPM Approximate Road Speed 1 1st to 2nd 1800 to 2400 13 to 17 mph (21 to 27 kph) rd 2 to 3 2000 to 2300 20 to 24 mph (32 to 39 kph) 3rd to 4th 1900 to 2300 28 to 34 mph (45 to 55 kph) 2100 to 2300 39 to 43 mph (63 to 89 kph) nd th th 4 to 5 1 Based on late model Harley-Davidson FL and FX overall gear ratios and rear tire size. 3. When slowing to a stop, the clutch should be disengaged when: a.
PAGE 6
S&S Recommended Regular Service Intervals Item Interval Engine Oil & Filter .......... Change at 50, 500, 2,500 miles (80, 800, 4,000 kilometers), every 2,500 miles (4,000 kilometers) thereafter.1 Air Cleaner Element ................. Inspect at 50 and 500 miles (80 and 800 kilometers), every 2,500 miles (4,000 kilometers) thereafter.2 Replace every 5,000 miles (8,000 kilometers). 2 Tappet Oil Screen ........................................................................................................
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1. 2. 3. 4. Remove air cleaner cover. Remove element. Reinstall new carbon element on air cleaner back plate. Reinstall air cleaner cover. HYDRAULIC LIFTERS Hydraulic lifters are self-adjusting. They automatically adjust length to compensate for engine expansion and valve train wear, keeping the valve train free of lash while the engine is running. When starting the engine, the valve train may be noisy until the lifters refill with oil.
PAGE 8
88 Cubic Inch Engine Specifications ENGINE IGNITION SYSTEM Number of Cylinders .............................................. 2 Timing ........................ 28° to 32° bTDC Full Advance Type .................................................. 4-Cycle, 45° V ................................................................................ Compression Ratio ............ Normal Altitude: 9.4 to 11 Spark Plug Type .......... Champion RN12YC or Equiv. Dry Weight ....................................
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93 Cubic Inch Engine Specifications ENGINE IGNITION SYSTEM Number of Cylinders .............................................. 2 Timing ........................ 28° to 32° bTDC Full Advance Type .................................................. 4-Cycle, 45° V ................................................................................ Compression Ratio ............. Normal Altitude: 9.8 to 11 Spark Plug Type .......... Champion RN12YC or Equiv. Dry Weight .....................................
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100 Cubic Inch Engine Specifications ENGINE IGNITION SYSTEM Number of Cylinders ................................................ 2 Timing ........................ 28° to 32° bTDC Full Advance Type .................................................... 4-Cycle, 45° V ................................................................................ Compression Ratio .............. Normal Altitude: 9.0 to 11 Spark Plug Type .......... Champion RN12YC or Equiv. Dry Weight ..............................
PAGE 11
113 Cubic Inch Engine Specifications ENGINE IGNITION SYSTEM Number of Cylinders ............................................... 2 Timing ........................ 28° to 32° bTDC Full Advance Type ................................................... 4-Cycle, 45° V ................................................................................ Compression Ratio ............. Normal Altitude: 9.0 to 11 Spark Plug Type .......... Champion RN12YC or Equiv. Dry Weight .................................