Installation instructions 9-5 SCdefault MONTERINGSANVISNING · INSTALLATION INSTRUCTIONS MONTAGEANLEITUNG · INSTRUCTIONS DE MONTAGE SITdefault Saab 9-5 B205, B235 Parking heater Accessories Part No. Group Date Instruction Part No.
53 29 271 2 3 E930A260 1 Read fully through the installation instructions and check that all the parts are present in the kit. 2 Lay covers on the wings and remove the cap on the coolant system expansions tank. WARNING Take care if the engine is hot. The coolant will also be hot. You could get burnt if you brush against the exhaust manifold. 3 Raise the car. Use a receptacle to collect the coolant. Remove the air shield behind the bumper, connect a hose, open the drain plug and drain the coolant.
53 29 271 3 5 5 6 E930A261 5 -M05: Mark out the location for the holder for the supply connector plug. The arrow on the holder should point forwards. Make holes with a bradawl. 6 -M05: Place the supply connector plug in the holder so that the cover opens upwards. Fit the holder to the bumper. Proceed to step 12.
53 29 271 7 9 10 9 E930A395 7 M06-: Tape the spoiler using woven tape for example to prevent damage to the paintwork. 8 M06-: Mark out the location for the holder for the supply connector plug using a bradawl on the rib, see illustration. The arrow on the holder should point forwards. 9 M06-: Drill two 6 mm holes in the rib. Bend the rib down using a hammer handle for example in order to facilitate access. Fit a plastic hose to the drill to prevent damage to the paintwork.
3 29 271 5 13 14 E930A394 12 Raise the car and close the drain plug. 13 Insert the supply connector cable between the radiator and the subframe. Locate the cable connection on top of the gearbox. 14 Drill a 3.5 mm diameter hole for the ground cable in the underside of the left-hand structural member. 15 Scrape off any paint to ensure a good ground connection and secure the ground cable with a screw and lock washer (place the lock washer between the ground cable terminal and the body).
53 29 271 17 17 17 17 17 17 17 Remove the engine cover and disconnect any hoses and electrical connections from the turbocharger delivery pipe. Remove the turbocharger delivery pipe between the charge air cooler and the throttle body, including the bypass pipe and the heat shield over the exhaust manifold. Plug the holes.
53 29 271 7 20 18 23 E930A397 18 If necessary, disconnect the cable to the lower oxygen sensor and remove the frost plug using tool 260 147 020. Use, for example, a 17 mm socket. 19 Apply acid-free petroleum jelly, part no. 30 06 665, or equivalent, to the heating element Oring. 20 Fit the heating element so that the electrical connection is directed towards the left-hand side of the car and the connection is between the coolant pipes and under the turbocharger coolant pipe.
53 29 271 25 Check the ground connection between the ground pin on the connector plug, the heater casing and the car body. 26 Fit the heat shield, lubricate the bypass pipe Oring with acid-free petroleum jelly and fit the turbocharger delivery pipe, including the bypass pipe. Connect the vacuum hose to the bypass pipe and the hoses and connector to the turbocharger delivery pipe. Fit the engine cover. 27 Fill up with coolant and check the system for leaks.
53 29 271 9 B A E930A073 A Branch cable set B Timer kit Saab 9-5 B205, B235
53 29 271 User instructions • • • The extension cable must be made of oil-resistant rubber and approved for outdoor use with a cross-sectional area of at least 3x1.5 mm2. The engine heater must be connected to a grounded outlet only. Handle all cables with care. Pay particular attention to the risk of pinching between the bonnet and the body of the car and the risk of cuts on sharp metal components.