SS166HF SAFARI V-SPEC SNORKEL Holden Colorado with 3.0 litre 4JJ1 VCDi Turbo Diesel engine 01/04/2015 Parts List ITEM PART NO DESCRIPTION QTY 1 725-133-000 BODY - SNORKEL 1 2 000-135-800 3 ½" AIR RAM ASSEMBLY 1 3 000-441-200 SLEEVE - AIR RAM 1 4 725-032-000 BRACKET - UPPER MOUNTING S/STEEL 1 5 000-002-100 BOLT - HEX - 6mm x 1.0 x 14mm 2 6 000-958-350 POP RIVET - 4.8mm x 14mm 3 7 000-110 STUD - 8mm x 1.25 x 26mm 6 8 000-311-300 WASHER - BODY - 8.
SS166HF SAFARI V-SPEC SNORKEL Holden Colorado with 3.
Remove and discard the air entry duct from the inner guard. 4 Tape the template (Item 13) to the rear and upper edges of the RHS guard panel. With the template correctly positioned, mark all of the hole positions with a felt tip pen. Remove the template. 5 Drill a pilot hole for each marked hole position. Use a step drill to drill the six mounting holes to 16mm diameter. Drill the snorkel body outlet hole with a 95mm diameter hole saw. Deburr and paint holes to prevent rust.
6 Install the upper mounting bracket (Item 4) to the snorkel body (Item 1) with hex bolts (Item 5), Apply Loctite to each of the mounting studs (Item 7) and install the studs finger tight into the snorkel body mounting inserts. 7 Measure 65mm down from the top of the snorkel body and mark the circumference. Slide the air ram sleeve (Item 3) over the top of the snorkel body (Item 1) and align the bottom of the sleeve with the 65mm mark.
9 Remove the snorkel body (Item 1) from the guard panel and remove the upper mounting bracket (Item 3) from the snorkel body. Drill a pilot hole in the centre of each marked hole position and then drill to 5mm diameter. Deburr and paint holes. 10 Apply a small amount of Sikaflex sealant to the underside of the upper mounting bracket (Item 3) and install the upper mounting bracket to the A-pillar with three poprivets (Item 6).
to make the connection water-proof. Reassemble the prespinner and wipe away any excess sealant. 13 Apply adhesive sealant to the mating surfaces of the air cleaner housing inlet and the pre-spinner. Install the pre-spinner to the air cleaner housing. Installer's Option The air cleaner housing base/underside and the pre-spinner have drain openings that may permit water to enter the air intake. It is up to the installer to decide whether they should be sealed.
15 Rotate the air entry hose (Item 10) so that the other end is aligned with the 95mm hole previously drilled into the guard panel. Lightly lubricate the inside surface of the air entry hose (Item 10) and Install the air cleaner assembly whilst guiding the pre-spinner snout into the air entry hose (do not tighten the hose clamp (Item 11) until instructed in step 17). Use the standard mounting hardware to secure the air cleaner housing.
17 Align the air entry hose (Item 10) for best fit and adequate clearance as shown. Tighten the hose clamp (Item 11) at the snorkel body end of the air entry hose. Then tighten the hose clamp (Item 11) at the air cleaner assembly end of the air entry hose (Item 10). 18 Install the ECU and with great care, install the ECU plugs into their respective sockets. Reinstall the air filter element, air cleaner housing top and connect the air mass sensor plug.
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