SS16HFB SAFARI V-SPEC SNORKEL Nissan GU Patrol Series 1-3 3.0L 4cyl Turbo Diesel (ZD30-DDTi Engine) 01/06/11 Parts List ITEM PART NO DESCRIPTION 1 485-133-500 BODY - SNORKEL (SS15HFB) 1 2 000-135-800 3 ½" AIR RAM ASSEMBLY 1 3 485-032-500 BRACKET - UPPER MOUNTING 1 4 000-002-100 BOLT - HEX - 6mm x 1.0 x 14mm (SEMS) - S/S 2 5 000-951 SCREW - S/T - 4.2mm x 13mm - S/S 3 6 000-960 INSERT - PLASTIC 3 7 000-110 STUD - 8mm x 1.
SS16HFB SAFARI V-SPEC SNORKEL Nissan GU Patrol Series 1-3 3.0L 4cyl Turbo Diesel (ZD30-DDTi Engine) Installation Guide Fitment to: • Left Hand Side Fitting Time: • Special Tools: • • • • • 111mm Hole saw Step drill Touch-up paint Loctite 243 (Threadlocker) Scriber • • Masking tape Body Saw (Reciprocating) / Hacksaw 150min Prior to commencing the installation, it is the installer's responsibility to verify that all components and particularly the template (Item 17) are correct.
Align the guard panel template (item 17) with the upper and rear edges of the LHS guard panel. Tape the template to the guard panel with masking tape. Mark all hole positions with a felt tip pen and remove the template. 4 Drill a pilot hole for each of the marked hole positions. Use a 111mm diameter hole saw to drill the snorkel body outlet hole position in the guard panel. Use a step drill to drill the five mounting holes to 16mm diameter. Deburr and paint holes to prevent rust.
NEW ZEALAND INSTALLATIONS ONLY : Safari have developed 2 methods of Snorkel A pillar attachment, for the conventional method please proceed with the current document alternatively please see the link below for further instructions. www.safari4x4.co.nz/apillarmounting 5 Install the upper mounting bracket (item 3) to the snorkel body (item 1) with hex bolts (item 4).
7 Remove the snorkel body (item 1) from the vehicle and remove the upper mounting bracket (item 3) from the snorkel body. Position the upper mounting bracket onto the A-pillar and align the bracket to the scribe markings on the masking tape. Mark the three mounting hole positions with a felt tip pen. Drill a pilot hole at each of the three marked hole positions. Drill each hole position to 8mm diameter with a step drill or 8mm drill bit. Deburr and paint holes to prevent rust.
10 Mark the circumference of the joiner (Item 11) 30mm from the end. Insert the joiner into the air cleaner entry hose (Item 12) and align the 30mm mark to the end of the hose. Secure the joiner in place with a 90/110mm hose clamp (Item 14). Install the second 90/110mm hose clamp (Item 14) loosely over the joiner and install the snorkel outlet hose (Item 10) over the joiner (Item 11). Do not tighten the hose clamp at this stage.
13 Use a body saw / hacksaw to remove the flange and rib on the air cleaner base inlet, neaten the cuts with a file. Ensure the air cleaner housing is free of any plastic filings from the cutting process. 14 INSTALLER OPTION The air cleaner housing base contains one small drain hole. This hole can permit water to enter the air intake. It is up to the installer to decide whether the drain hole should be sealed.
16 Align the two hoses (items 10 &12) for best fitment, ensure that the snorkel outlet hose (item 10) is installed hard up against the shoulder of the snorkel body outlet snout, tighten the 100/120mm hose clamp (item 15). Tighten the 90/110mm hose clamp (item 14) at the joiner and the 80/100mm hose clamp (item 13) at the air cleaner entry. 17 Install the air cleaner element, air cleaner lid and any other components removed during the installation process.
