Installation Manual

ManualsBrandsSafari ManualsNew Products!V-Spec Snorkel to suit Mitsubishi Triton MN 2.5L & ML 3.2L Diesel

Page 1 of 9

SS661HF SAFARI V-SPEC SNORKEL

MITSUBISHI TRITON ML & MN SERIES

3.2L DiD (4M41 Engine) &

2.5L DI-D Common Rail (4D56 Engine)

3/3/2010

Parts List

ITEM

PART NO.

DESCRIPTION

QTY

525-133-000

BODY - SNORKEL (SS660HF)

000-135-800

3 ½" AIR RAM ASSEMBLY

525-032-000

BRACKET - UPPER MOUNTING

000-002-100

BOLT - HEX - 6mm x 1.0 x 14mm (SEMS)

000-951

SCREW - S/T - 4.2mm x 13mm

000-960

INSERT - PLASTIC

000-110

STUD - S/S - 8mm x 1.25 x 25mm O/L

000-311-300

WASHER - BODY - 8mm x 30mm - S/S

000-205-300

NUT - NYLOC - 8mm x 1.25 - S/S

525-024-200

HOSE - AIR ENTRY

525-023-200

ADAPTOR - AIR CLEANER

000-958-300

POP RIVET - 4.8mm x 12mm

000-909

CLAMP - HOSE - 80/100mm - S/S

525-098-200

BOTTLE - RADIATOR OVERFLOW - PLASTIC

525-098-300

CAP - OVERFLOW BOTTLE - 38mm ID - WHITE

525-096-000

BRACKET - OVERFLOW BOTTLE MOUNTING

000-1018-300

BOLT - B/H - 5mm x 0.8 x 8mm - S/S

000-951-500

SCREW - S/T - 4.8mm x 16mm

000-917-100

CLAMP - SPRING - 5/16"

000-530

ADAPTOR - HOSE - 8mm/8mm

000-838-035

HOSE - RADIATOR OVERFLOW EXTENSION

000-987-100

CABLE TIE - 2.5mm x 100mm

000-914/B

CLAMP - HOSE - SIZE 56 (BLACK)

525-017-000

TEMPLATE - SNORKEL BODY

Summary of content (9 pages)

PAGE 1
SS661HF SAFARI V-SPEC SNORKEL MITSUBISHI TRITON ML & MN SERIES 3.2L DiD (4M41 Engine) & 2.5L DI-D Common Rail (4D56 Engine) 3/3/2010 Parts List ITEM PART NO. DESCRIPTION 1 525-133-000 BODY - SNORKEL (SS660HF) 1 2 000-135-800 3 ½" AIR RAM ASSEMBLY 1 3 525-032-000 BRACKET - UPPER MOUNTING 1 4 000-002-100 BOLT - HEX - 6mm x 1.0 x 14mm (SEMS) 3 5 000-951 SCREW - S/T - 4.2mm x 13mm 3 6 000-960 INSERT - PLASTIC 3 7 000-110 STUD - S/S - 8mm x 1.
PAGE 2
SS661HF SAFARI V-SPEC SNORKEL MITSUBISHI TRITON ML & MN SERIES 3.2L DiD (4M41 Engine) & 2.5L DI-D Common Rail (4D56 Engine) Installation Guide 1 Special Tools: Fitment to: • Right Hand Side Fitting Time: • 180min • • • • • • • • 95mm hole saw 102mm hole saw 3.5mm, 5.
PAGE 3
5 Drill a pilot hole for each marked hole position. Using the 95mm hole saw, drill the main hole square to the guard panel surface (hole saw cutting on both top and bottom surfaces of the guard panel). Using the step drill, drill the 8 mounting hole positions to 16mm. Deburr and paint holes to prevent rust. 6 Use the overflow bottle front mounting hole as a centering guide for drilling the inner guard hole. Use the 102mm hole saw to drill the inner guard hole and internal panel.
PAGE 4
NEW ZEALAND INSTALLATIONS ONLY : Safari have developed 2 methods of Snorkel A pillar attachment, for the conventional method please proceed with the current document alternatively please see the link below for further instructions. www.safari4x4.co.nz/apillarmounting 7 Fasten the Upper Mounting Bracket (Item 3) to the Snorkel Body (Item 1) and secure with 3 x 6mm Hex Bolts (Item 4).
PAGE 5
Deburr and paint the holes. Install the plastic inserts (Item 6) into the upper mounting bracket holes in the A-Pillar. 11 Secure the upper mounting bracket (Item 3) to the A-Pillar using 3 x self tapping screws (Item 5) 12 Use a sharp knife to trim three of the front air cleaner housing ribs to approximately 12mm in length, as shown. This will ensure that the air cleaner adaptor (Item 12) sits flat against the air cleaner housing.
PAGE 6
14 Apply a liberal amount of adhesive sealant to the air cleaner adaptor flange (Item 12) and around the external surface of the air cleaner inlet snout. Insert all three pop rivets (Item 13) and then secure the air cleaner adaptor to the air cleaner housing. Clean up any excessive sealant to produce a neat finish. 15 Install the two overflow bottle mounting brackets (Item 17) to the radiator overflow bottle (Item 15) (note orientation of brackets) and secure with button head bolts (Item 18).
PAGE 7
17 Install the spring clamp (Item 20) over the end of the overflow extension hose (Item 22) and install the extension hose onto the overflow bottle (Item 15). 18 Install the air entry hose (Item 11) through the inner guard hole. Position a 80/100mm hose clamp (Item 14) at each end of the hose. Install the overflow bottle into position and route the extension hose (Item 22) under the air entry hose and out towards the front of the engine bay.
PAGE 8
19 Route the overflow extension hose to meet with the standard overflow hose. Trim the standard overflow hose to the required length and join the two hoses together with the plastic adaptor (Item 21). Secure the overflow extension hose with cable ties (Item 23). 20 With the air entry hose (Item 11) positioned loosely, carefully guide the snorkel body outlet snout into the air entry hose and install the snorkel body to the guard panel.
PAGE 9
22 Install the genuine air cleaner element, air cleaner housing lid and connect the air mass sensor wiring plug. Refill the overflow bottle with the radiator coolant retained previously and top up if necessary. Install the overflow bottle cap (Item 16). 23 Install RHS inner guard liner, RHS Flare (If fitted to vehicle), and any other items that may have been removed during the snorkel installation process. 24 Loosely install the black hose clamp (Item 24) to the base of the air ram assembly (Item 2).