SS735HFB SAFARI V-SPEC SNORKEL Nissan D40 Navara Single, King and Dual Cab 2.5L Diesel (YD25DDTi Engine) Built: SIAM NISSAN AUTOMOBILE CO., LTD (Thailand) (Does not Suit: 4x2 & 4x4 RX Single Cab Models) 16/01/2018 Parts List ITEM PART NO. DESCRIPTION 1 430-133-000 BODY - SNORKEL (SS730HF) 1 2 000-135-800 3 ½" AIR RAM ASSEMBLY 1 3 430-032-000 BRACKET - UPPER MOUNTING 1 4 000-002-100 BOLT - HEX - 6mm x 1.0 x 14mm (SEMS) 3 5 000-951-300 SCREW - S/T - 4.
SS735HFB SAFARI V-SPEC SNORKEL Nissan D40 Navara Single, King and Dual Cab 2.5L Diesel (YD25DDTi Engine) Built: SIAM NISSAN AUTOMOBILE CO., LTD (Thailand) (Does not Suit: 4x2 & 4x4 RX Single Cab Models) Installation Guide Fitment to: • Special Tools: Left Hand Side Fitting Time: • 150min • • • • 105mm hole saw Step drill 4.5mm & 5.
2 Remove and discard the foam insulator from between the inner and outer guard panel. 3 Tape the guard panel template (item 19) to the rear, upper and lower edges of the left hand guard panel using the indicator hole as a reference point only (some vehicle specifications may not have a guard mounted side indicator fitted). Ensure that the template is stretched tight to the lower edge of the guard panel. Using a felt tip pen mark all hole positions. Remove the template.
Drill a pilot hole for each marked hole position. Using the 105mm hole saw, drill the main hole in the guard panel. Using the step drill, drill the 4 mounting hole positions to 16mm. Deburr and paint holes to prevent rust. NEW ZEALAND INSTALLATIONS ONLY : Safari have developed 2 methods of Snorkel A pillar attachment, for the conventional method please proceed with the current document alternatively please see the link below for further instructions. www.safari4x4.co.
6 Remove the adhesive backing paper from the foam body gasket (Item 18). Carefully align the foam body gasket to the back of the snorkel body (item 1), when correctly positioned, apply firm pressure all over, paying attention to the alignment along the top and front edges of the snorkel body. 7 Place a strip of masking tape along the ‘A’ Pillar panel, carefully install the snorkel body onto the guard panel. Ensure there is adequate clearance around each of the mounting studs.
9 Align the upper mounting bracket (item 3) with the marked position on the ‘A’ Pillar. Mark the three mounting hole positions. Drill a pilot hole at each of the three marked hole positions. Drill each hole position to 8mm diameter with a step drill or 8mm drill bit. Deburr and paint holes to prevent rust. 10 Install the plastic inserts (Item 6) into the 8mm diameter holes in the A-pillar. Secure the upper mounting bracket (Item 3) to the A-pillar with three self-tapping screws (Item 5).
12 Using a small screwdriver unclip and remove the air inlet duct and transfer duct from the air cleaner base. 13 Align and tape the air inlet duct template (item 12) to the air inlet duct flange as shown, mark all hole positions. Remove the template. 14 Drill a pilot hole at each of the ten marked hole positions on the flange. Drill each hole position to 4.5mm diameter. Note: When drilling the four holes shown, care must be taken NOT to drill through into the air inlet duct.
15 Align the hose support plate (item 11) to the air entry hose flange, install the support plate over the flange of the air entry hose (item 10) as shown. 16 Apply Sikaflex adhesive sealant to the mating surfaces of the air inlet duct and air entry hose flanges. Install the air entry hose with the hose support plate installed to the air inlet duct, install all ten pop rivets (item13) as shown.
17 The air inlet duct is a two piece part which must be sealed correctly to prevent water from entering the air intake of the vehicle. Apply a generous amount of Sikaflex adhesive sealant to the joins of the air inlet duct, ensure the duct is completely sealed along the centreline and on both sides of the join. Clean-up any excess sealant to ensure a neat finish. 18 The transfer duct is a two piece part which must be sealed correctly to prevent water from entering the air intake of the vehicle.
19 Apply a generous amount of Sikaflex adhesive sealant to the transfer ducts inlet and outlet and install the duct into the air cleaner base, ensure the duct clips back into position correctly. With the transfer duct clipped back into the air cleaner base, apply sealant over the two clip position. Clean-up any excess sealant to ensure a neat finish.
21 INSTALLER OPTION : The air cleaner base and air inlet duct have four small drain holes as shown. These drain holes can permit water to enter the air intake. Safari advises that the drain holes should be sealed to ensure a watertight installation. 22 Apply silicone spray or similar lubricant to the outer surface of the air entry hose (item 10). Install the air cleaner base / air entry hose assembly back into the vehicle, guiding the air entry hose through the hole in the inner guard panel as shown.
23 Install the 80/100mm hose clamp (item 16) loosely over the air entry hose (item 10). Ensure the inside of the air entry hose is completely free of lubricant from the previous step. 24 Carefully install the snorkel body (item 1) to the guard panel, guiding the snorkel body outlet snout into the air entry hose (item 10), align the snorkel body to the guard panel and upper mounting bracket.
25 Install the black hose clamp (item 17) loosely over the base of the air ram assembly (item 2). Install the air ram assembly onto the snorkel body. Align the air ram assembly and tighten the black hose clamp (item 17).
