Installation manual

TORQUE
ITEM OPERATION
Take the power wire extension from the previous page, and slide it onto
the alternator harness power wire. With a crimping tool, attach the
section to the alternator harness.
Clamp the newly extended power wire into a vise so that the small hole
in the crimp is facing up. With a torch, heat up the splice and apply
soldier. Keep applying heat until the soldier draws into the hole in the
crimp.
Reposition the power wire in the vise so that the ring terminal is facing
upward. With a torch, heat up the ring terminal and apply soldier to the
exposed copper wire. Keep applying heat until the soldier draws into the
wire and ring terminal.
Allow both the splice and the ring terminal to cool. Once cool, slide two
1.5" sections of red heat shrink (A) onto the power wire. One section will
cover the splice while the other section will cover the crimped portion of
the ring terminal. Apply heat to until each section of heat shrink is fully
seated to the wire.
ITEM PART NUMBER QTY. DESCRIPTION
00-1703-C070870 3" Heat Shrink, Dual Wall 1/2" Red
TORQUE
NOTES:
PROCESS PAGE
MODIFY ALTERNATOR HARNESS
2005 - 2008 VEHICLES
33
20
30
10
40
A
B
20
POSITION THE HEAT SHRINK
AS SHOWN
10
30
40
A