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Compressor Controller for Single and Duplex Pump Electric Compressors

Compressor Controller Installation Guide & Information

Compressor Controller Model CCR100

for reciprocating Single air compressors

Compressor Controller Model CCR200

for reciprocating Duplex air compressors

The Compressor Controller is simple to install,

easy to use controller designed for electric single

and duplex pump reciprocating air compressors.

It’s a true manager-in-a-box controller system that

optimizes performance, reports conditions, and

delivers savings at all times. It is a durable, real

time computing system that uses feedback and

analytics to control air compressors based on

what is happening in the moment rather than the

imprecise binary options provided by switches and

timers. Proactive, self-learning control reduces

energy consumption and lowers costs while

improving the safety and reliability of compressed

air systems making the Compressor Controller a

purchase that pays for itself year after year.

● Intelligent air tank drain control reduces

moisture content in compressed air

● Optimized automatic unloader

management reduces pump oil

contamination and lowers startup current

● Air line rupture detection and overrun

prevention

● Intelligent overheat protection

● Precision pressure band gap all time

● Cycle and Hour usage meter for accurate

maintenance recordkeeping

● Compressor-City:

○ Satisfy peak-demand air requirements

○ Build equal maintenance intervals for

all compressors in-use

The Compressor Controller, a SAM Controllers product

engineered and manufactured in Pittsboro, North Carolina

919.442.8787 | SAMcontrollers.com | CompressorController.com

Summary of content (12 pages)

PAGE 1
Compressor Controller for Single and Duplex Pump Electric Compressors Compressor Controller Installation Guide & Information Compressor Controller Model CCR100 Compressor Controller Model CCR200 for reciprocating Single air compressors for reciprocating Duplex air compressors The Compressor Controller is simple to install, easy to use controller designed for electric single and duplex pump reciprocating air compressors.
PAGE 2
Compressor Controller Installation Guide & Information Compresor Controller Model CCR100 and CCR200 Table of Contents: Installation Overview 3 Resources 3 Illustrated Guide 4 Connections Overview Diagram 5 Connections 6 Compressor City Connection 8 Package Contents 9 Important Safety Information 10 Contact Information: 12 READ AND FOLLOW ALL INSTRUCTIONS AND THE USER MANUAL BEFORE USING THIS PRODUCT Page 2 Compressor Controller Model CCR100 and CCR200, a product by SAM Controller
PAGE 3
Compressor Controller Installation Guide & Information Compresor Controller Model CCR100 and CCR200 Please see the user manual (included as a digital link with your order at samcontrollers.com), quick start guide and the installation videos for more installation information. Per O.S.H.A. regulation 1910.147: The Control of Hazardous Energy Source (Lockout/Tagout), disconnect and lockout the main power source for compressor(s).
PAGE 4
Compressor Controller Installation Guide & Information Compresor Controller Model CCR100 and CCR200 Illustrated Guide Page 4 Compressor Controller Model CCR100 and CCR200, a product by SAM Controllers This document can be downloaded at: samcontrollers.
PAGE 5
Compressor Controller Installation Guide & Information Compresor Controller Model CCR100 and CCR200 Connections Overview Diagram ** Connections not pictured above: Power In, Enclosure / Box fan, Buzzer / Alarm, Compressor Citty connection, Compressor run, AUX cooling fan, external halt / stop signal input Page 5 Compressor Controller Model CCR100 and CCR200, a product by SAM Controllers This document can be downloaded at: samcontrollers.
PAGE 6
Compressor Controller Installation Guide & Information Compresor Controller Model CCR100 and CCR200 Connections Sensor Connections The compressor controller uses the digital pressure sensor, pump temperature sensor and ambient temperature and humidity sensors, both are included with the compressor controller and all need to be properly installed Name / Function Required / Location Typical Installation Pressure Sensor Mesures real-time pressure Yes, Installed on air tank with a tee that connect to th
PAGE 7
Compressor Controller Installation Guide & Information Compresor Controller Model CCR100 and CCR200 Output Connections Normally Open and Normally Closed Relay outputs Maximum Ratings AC/DC: (250VAC 10A / 24VDC up to 0.3A) Name / Function Required / Location Typical Configuration Unloader Valve, Controls unloader valve based on pump feedback Yes.
PAGE 8
Compressor Controller Installation Guide & Information Compresor Controller Model CCR100 and CCR200 Compressor City Connection The Compressor City network is created when a Compressor Controller is wired to another master or slave Compressor Controller (using two wires, polarity agnostic). This enables multiple compressors to work together to digitally maintain the desired level of pressure on air compressor systems.
PAGE 9
Compressor Controller Installation Guide & Information Compresor Controller Model CCR100 and CCR200 Package Contents The CCR100 Single / Simplex Standard Kit includes: ● ● ● ● ● ● ● 1x: CCR100 single Compressor Controller 1x: Pressure sensor 1x: Temperature / humidity sensor 1x Main power rocker switch 1x: Pump temperature sensor 1x: Buzzer 1x: Power supply The CCR200 Duplex (Single Tank, Dual Pump) Standard Kit includes: ● ● ● ● ● ● ● 1x: CCR200 duplex Compressor Controller 1x: Pressure sensor 2x: Pump
PAGE 10
Compressor Controller Installation Guide & Information Compresor Controller Model CCR100 and CCR200 Important Safety Information THIS PRODUCT CAN CAUSE SERIOUS INJURY OR DEATH IF NOT USED IN ACCORDANCE WITH THE FOLLOWING SAFETY INSTRUCTIONS. WE CAN NOT ANTICIPATE EVERY POSSIBLE CIRCUMSTANCE THAT MIGHT INVOLVE A POTENTIAL HAZARD. THE WARNINGS, CAUTIONS, DANGERS, AND SAFETY SUGGESTIONS ARE THEREFORE NOT ALL INCLUSIVE. AS THE OWNER YOU ARE RESPONSIBLE FOR THE SAFE OPERATION OF THIS EQUIPMENT.
PAGE 11
Compressor Controller Installation Guide & Information Compresor Controller Model CCR100 and CCR200 connections and/or components which may come in contact with the operator. Contact with high powered electrical equipment by a person could result in serious injury or death. Do not operate this unit with any of the safety controls bypassed. This unit was designed with safety in mind. Never allow anyone to bypass, modify, or alter anything on this unit.
PAGE 12
Compressor Controller Installation Guide & Information Compresor Controller Model CCR100 and CCR200 qualified personnel should be permitted to make any type of repairs to this unit. Improper repairs may cause this unit to malfunction which could result in serious injury or death to the operator, repair person, or bystander. Do not leave loose parts, rags, tools, and other foreign matter on the compressor, drive system, or fan blade.