MICROWAVE OVEN CE2733R (WHITE) SERVICE Manual CONTENTS MICROWAVE OVEN 1. Precaution 2. Specifications 3. Operating Instructions 4. Disassembly and Reassembly 5. Alignment and Adjustments 6. Troubleshooting 7. Exploded Views and Parts List 8. PCB Diagrams 9.
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TOAVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY (a) Do not operate or allow the oven to be operated with the door open.
1. Precaution Follow these special safety precautions. Although the microwave oven is completely safe during ordinary use, repair work can be extremely hazardous due to possible exposure to microwave radiation, as well as potentially lethal high voltages and currents. 1-1 Safety precautions ( ) 1. All repairs should be done in accordance with the procedures described in this manual. This product complies with Federal Performance Standard 21 CFR Subchapter J (DHHS). 2.
Pretaution 1-2 Special Servicing Precautions (Continued) 17. When checking the continuity of the switches or transformer, always make sure that the power is OFF, and one of the lead wires is disconnected. 18. Components that are critical for safety are indicated in the circuit diagram by shading, or . 19. Use replacement components that have the same ratings, especially for flame resistance and dielectric strength specifications.
2. Specifications 2-1 Table of Specifications ITEM MODEL CE2733 TIMER 99 MINUTES 90 SECONDS POWER SOURCE 230V/50HZ, AC POWER CONSUMPTION MICROWAVE : 1,400W, GRILL : 1,100W OUTPUT POWER FROM100 TO850W (6 LEVEL POWER) (IEC-705 TEST PROCEDURE) OPERATING FREQUENCY 2,450MHz MAGNETRON OM75PH(31) COOLING METHOD COOLING FAN MOTOR OUTSIDE DIMENSIONS 489(W) x 275(H) x 368(D) NET WEIGHT 15.
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4. Disassembly and Reassembly 4-1 Replacement of Magnetron, Motor Assembly and Lamp Remove the magnetron including the shield case, permanent magnet, choke coils and capacitors (all of which are contained in one assembly). Lamp 1. Disconnect all lead wires from the magnetron and lamp. 2. Remove the bracket mounting. 3.Remove the magnetron supporter 4. Remove the air cover. 5. Remove screws securing the magnetron to the wave guide. 6. Take out the magnetron very carefully. 7.
Disassembly and Reassembly 4-3 Replacement of Door Assembly 4-3-1 Removal of Door Assembly Remove screws securing the upper hinge and lower hinge. Then remove the door assembly. Upper Hinge Screw Lower Hinge Screw 4-3-2 Removal of Door "C" Insert flat screwdriver into the gap between Door "A" and Door "C" to remove Door "C". Be careful when handling Door "C" because it is fragile.
Disassembly and Reassembly 4-3-4 Reassembly Test After replacement of the defective component parts of the door, reassemble it and follow the instructions below for proper installation and adjustment so as to prevent an excessive microwave leakage. 1. When mounting the door to the oven, be sure to adjust the door parallel to the bottom line of the oven face plate by moving the upper hinge and lower hinge in the direction necessary for proper alignment. 2.
Disassembly and Reassembly 4-6 Replacement of Control Circuit Board 4-6-1 Removal of Control Box Assembly 1. Be sure to ground any static electric charge in your body and never touch the control circuit. 2. Disconnect the connectors from the control circuit board. Screw 3. Remove screws securing the control box assembly. 4. Remove the screw securing the ground tail of the keyboard. Control Box 4-6-2 Removal of P.C.B Assembly 1.
5. Alignment and Adjustments PRECAUTION 1. High voltage is present at the high voltage terminals during any cook cycle. 2. It is neither necessary nor advisable to attempt measurement of the high voltage. 3. Before touching any oven components or wiring, always unplug the oven from its power source and discharge the high voltage capacitor. 5-1 High Voltage Transformer 1. Remove connectors from the transformer terminals and check continuity. 2.
Alignment and Adjustments 5-4 High Voltage Capacitor 1. Check continuity of the capacitor with the meter set at the highest resistance scale. 2. Once the capacitor is charged, a normal capacitor shows continuity for a short time, and then indicates 9MΩ. 3. A shorted capacitor will show continuous continuity. 4. An open capacitor will show constant 9MΩ. 5. Resistance between each terminal and chassis should read infinite. 5-5 High Voltage Diode 1.
Alignment and Adjustments 5-8 Output Power of Magnetron CAUTION MICROWAVE RADIATION PERSONNEL SHOULD NOT ALLOW EXPOSURE TO MICROWAVE RADIATION FROM MICROWAVE GENERATOR OR OTHER PARTS CONDUCTING MICROWAVE ENERGY. The output power of the magnetron can be measured by performing a water temperature rise test. Equipment needed : * Two 1-liter cylindrical borosilicate glass vessel (Outside diameter 190 mm) * One glass thermometer with mercury column NOTE: Check line voltage under load.
Alignment and Adjustments 5-10 Procedure for Measurement of Microwave Energy Leakage 1) Pour 275±15cc of 20±5˚C(68±9˚F) water in a beaker which is graduated to 600cc, and place the beaker in the center of the oven. 2) Start to operate the oven and measure the leakage by using a microwave energy survey meter. 3) Set survey meter with dual ranges to 2,450MHz. 4) When measuring the leakage, always use the 2 inch spacer cone with the probe. Hold the probe perpendicular to the cabinet door.
6. Troubleshooting PRECAUTION 1. CHECK GROUNDING BEFORE CHECKING FOR TROUBLE. 2. BE CAREFUL OF THE HIGH VOLTAGE CIRCUIT. 3. DISCHARGE THE HIGH VOLTAGE CAPACITOR. 4. WHEN CHECKING THE CONTINUITY OF THE SWITCHES OR TRANSFORMER, DISCONNECT ONE LEAD WIRE FROM THESE PARTS AND THEN CHECK CONTINUITY WITHOUT THE POWER SOURCE ON. TO DO OTHERWISE MAY RESULT IN A FALSE READING OR DAMAGE TO YOUR METER. 5. DO NOT TOUCH ANY PART OF THE CIRCUIT OR THE CONTROL CIRCUIT BOARD, SINCE STATIC DISCHARGE MAY DAMAGE IT.
Troubleshooting 6-1 Electrical Malfunction(continued) SYMPTOM CAUSE CORRECTIONS Oven lamp and fan motor turn on 1. Misadjustment or loose wiring of primary latch switch 2. Defective primary latch switch Adjust door and latch switches. Oven can program but timer does not start. 1. Open or loose wiring of secondary interlock switch 2. Off-alignment of primary interlock 3. Defective secondary interlock S/W Adjust door and interlock switches. Microwave output is low;.
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Exploded Views and Parts List 7-2 Main Parts List Ref. No. Parts No.
Exploded Views and Parts List 7-3 Door Parts List Ref. No. D1 D2 D3 D4 D5 D6 D7 D8 D9 Parts No. DE64-40322Q DE67-20186A DE92-50133F DE64-40008B DE64-40006F DE61-70033A DE61-80004A DE61-80005A DE01-00112B Description Specification DOOR-A SCREEN-DOOR ASSY DOOR-E DOOR-C DOOR-KEY SPRING-KEY HINGE-LOWER HINGE-UPPER FILM-DOOR ABS,-,-,200G,WHT,CE2713R/BWT,BET SAN,T2.2,W354,L224,SMOG,3RD-0.7CU.FT CE2733(3RD-0.7),BLK-CAOTING,-,2ND-HINGE PP,T1.5,BLK,CE745G POM(F20-02),-,-,12G,BLK,MW7897G,NO-TALK ES,HSWR10,PI0.
Exploded Views and Parts List 7-6 Standard Parts List Parts No.
8. P.C.B Diagrams 8-1 P.C.
P.C.B Diagrams 8-2 P.C.B Parts List No. Parts No.
9. Schematic Diagrams 9-1 Schematic Diagrams CONDITION OF OVEN DOOR IS OPENED COOK OFF 1.INPUT : 230V 2.DOOR : OPEN 3.LAMP : ON 4. : P.C.B PATTERN 5. : P.C.B IN/OUT POINT WIRING COLOR BRN : BROWN BLU : BLUE WHT : WHITE ORG : ORANGE RED : RED YEL : YELLOW BLK : BLACK Y/G : YELLOW GREEN MAGNETRON HIGH VOLTAGE DIODE FA TO CHASSIS F HIGH VOLTAGE CAPACITOR RED RED RED H.V.
