Original Instructions Certified Quality Model SSB1 & DSB1 3: EXP VIEW 2: INSTAL & OP Metallic Design Level 4 1: PUMP SPECS SERVICE & OPERATING MANUAL 4: AIR END Quality System ISO 9001 Certified 6: OPTIONAL 5: WET END Environmental Management System ISO 14001 Certified Warren Rupp, Inc. 7: WARRANTY A Unit of IDEX Corporation 800 N. Main St., Mansfield, Ohio 44902 USA Telephone (419) 524.8388 Fax (419) 522.7867 SANDPIPERPUMP.COM © Copyright 2014 Warren Rupp, Inc.
Safety Information IMPORTANT WARNING When used for toxic or aggressive fluids, the pump should always be flushed clean prior to disassembly. Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty. Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump.
Table of Contents SECTION 1: PUMP SPECIFICATIONS.................1 • Explanation of Nomenclature • Performance • Materials • Dimensional Drawings SECTION 2: INSTALLATION & OPERATION.......4 • Principle of Pump Operation • Recommended Installation Guide • Troubleshooting Guide • Material Codes SECTION 3: EXPLODED VIEW............................8 • Composite Repair Parts Drawing • Composite Repair Parts List SECTION 4: AIR END........................................
1: PUMP SPECS Explanation of Pump Nomenclature Your Model #: __ __ Pump Series Pump Design (fill in from pump nameplate) Model #: XX SANDPIPER® Pump Design B Soilid Ball Pump Size 1 1" 25 1" BSPT (Tapered Thread) Discharge Porting Position D S T ET ES Bottom Side Top Dual Top Dual Side __ Pump Size Options and Options X XXXXXX, X Pump Series S _____ ___ __ __ __ Discharge Porting Diaphragm/ Valve Design Level Construction XX XXX X XX Diaphragm Check Valve Materials B C F GN
HEAD 100 PS I 10(17) Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. 15(25.5) PSI 20(34) AIR CONSUMPTION MODEL SB1/SB25 Performance Curve SCFM (M3/hr) 25(42.5) Performance based on the following: elastomer fitted pump, flooded suction, 80 80 PS water at ambient conditions.
1: PUMP SPECS Dimensional Drawings SSB1 & DSB1 SANITARY BALL VALVE DISCHARGE PORT 1.50 TRI-CLAMP FITTING 15.68 398 5.86 149 11.12 283 3.95 100 2.75 70 AIR INLET 1/2" NPT 17.50 445 15.90 404 9.37 238 7.69 195 5.84 148 2.38 60 SUCTION PORT 1.50 TRI-CLAMP FITTING 4X 2.41 61 .28 MTG HOLE 7 SSB1 / DSB1 SANITARY BALL VALVE 9.00 229 10.00 254 DIMENSIONAL TOLERANCE [XX] = MILLIMETERS 7.32 186 3 • Model SB1 & SB25 sandpiperpump . com sb1dl5sm-rev0614 .
Principle of Pump Operation Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air or nitrogen. As inner chamber pressure (P1) exceeds liquid chamber pressure (P2), the rod ⑤ connected diaphragms shift together creating discharge on one side and suction on the opposite side. The discharged and primed liquid’s directions are controlled by the check valves (ball or flap)⑥ orientation.
Recommended Installation Guide Available Accessories: 1. Surge Suppressor 2. Filter/Regulator 3.
Troubleshooting Guide Pump Cycles Once Pump Will Not Operate / Cycle Pump Cycles and Will Not Prime or No Flow Pump Cycles Running Sluggish / Stalling, Flow Unsatisfactory Product Leaking Through Exhaust Premature Diaphragm Failure Unbalanced Cycling Potential Cause(s): Deadhead (system pressure meets or exceeds air supply pressure). Air valve or intermediate gaskets installed incorrectly. Bent or missing actuator plunger. Pump is over lubricated. Lack of air (line size, PSI, CFM).
2: INSTAL & OP Material Codes 000 ���� Assembly, sub-assembly; and some purchased items 010 ���� Cast Iron 012 ���� Powered Metal 015 ���� Ductile Iron 020 ���� Ferritic Malleable Iron 025 ���� Music Wire 080 ���� Carbon Steel, AISI B-1112 100 ���� Alloy 20 110 ����� Alloy Type 316 Stainless Steel 111 ����� Alloy Type 316 Stainless Steel (Electro Polished) 112 ����� Alloy C 113 ����� Alloy Type 316 Stainless Steel (Hand Polished) 114 ����� 303 Stainless Steel 115 ����� 302/304 Stainless Steel 117 ����� 440
25 30 1 14 24 13 50 4 48 23 11 50 10 31 15 5 42 29 37 19 44 40 32 16 3 27 47 6 34 35 45 21 49 7 20 38 41 12 39 46 17 36 40 3: EXP VIEW 2 8 33 9 43 32 2 Service & Repair Kits 46 475.283.000 Air End Conversion Kit (Converts from a Conductive Polypropylene Air Valve Assembly to the Die Cast Aluminun Air Valve Assembly) Valve Body Assembly, Gaskets, and Longer Capscrews 475.284.
Composite Repair Parts List Item 1 2 3: EXP VIEW 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Part Number 031.203.332 050.019.366 050.019.368 070.012.170 095.074.001 114.011.332 115.078.115 132.019.360 132.022.360 135.034.506 165.134.332 170.032.115 170.045.115 170.063.115 170.083.115 196.066.332 196.064.332 196.065.111 196.072.113 200.033.115 200.033.115 286.008.366 286.008.368 312.051.110 312.056.113 312.052.110 312.065.113 360.056.379 360.057.360 360.058.
Air Distribution Valve Assembly With Aluminum Center 1E 1D 1F 1C 1B 1A 1C 1F 1D 1E 4: AIR END 1F 1E 1C 1D Air Distribution Valve Servicing Main Air Valve Assembly Parts List See repair parts drawing, remove screws. Step 1: Remove hex capscrews (1E). 1B Step 2: Remove end cap (1D). Step 3: Remove spool part of (1A) (caution: do not scratch). Step 4: Press sleeve (1A) from body (1B). Step 5: Inspect bumpers (1C) and o-rings (1F). Step 6: Lightly lubricate O-Rings (1F) on sleeve (1A).
Pilot Valve Assembly 4F 4A 4E 4C 4: AIR END 4D 4B Pilot Valve Servicing With Pilot Valve removed from pump. Step 1: Remove snap ring (4F). Step 2: Remove sleeve (4B), inspect O-Rings (4C), replace if required. Step 3: Remove spool (4D) from sleeve (4B), inspect O-Rings (4E), replace if required. Step 4: Lightly lubricate O-Rings (4C) and (4E). Reassemble in reverse order. ATEX Compliant 11 • Model SB1 & SB25 PILOT VALVE ASSEMBLY PARTS LIST Item 4 4A 4B 4C 4D 4E 4F Part Number 095.074.001 095.071.
Diaphragm Service Drawing 44 20 46 50 7 38 21 Torque: 350 in. lbs. 18 39 33 11 Diaphragm Servicing Step 1.A: NOTE: Not all inner diaphragm plates are threaded. Some models utilize a through hole in the inner diaphragm plate. If required to separate diaphragm assembly, place assembly in a vise, gripping on the exterior cast diameter of the inner plate. Turn the outer plate clockwise to separate the assembly. Always inspect diaphragms for wear cracks or chemical attack.
Written Warranty 5 - YEAR Limited Product Warranty Quality System ISO 9001 Certified • Environmental Management Systems ISO 14001 Certified Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory.
Declaration of Conformity Manufacturer: Warren Rupp, Inc.®, 800 N. Main Street Mansfield, Ohio, 44902 USA certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic, S Non-Metallic, M Metallic, S Metallic, T Series, G Series, RS Series U Series, EH and SH High Pressure, W Series, SMA and SPA Submersibles, and Tranquilizer Surge Suppressors comply with the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.
EC Declaration of Conformity In accordance with ATEX Directive 94/9/EC, Equipment intended for use in potentially explosive environments. Manufacturer: Warren Rupp, Inc.® A Unit of IDEX Corportion 800 North Main Street P.O. Box 1568 Mansfield, OH 44902 USA Applicable Standard: EN13463-1: 2009 EN13463-5: 2011 EN 60079-25: 2011 For pumps equipped with Pulse Output ATEX Option Quality B.V.
EC Declaration of Conformity ATEX Summary of Markings Type Marking Listed In Non-Conductive Fluids Pump types, S1F, S15, S20, and S30 provided with the pulse output option KEMA 09ATEX0071 X KEMA 09ATEX0071 X II 2 G Ex ia c IIC T5 CE 0344 II 3/2 G Ex ia c IIC T5 KEMA 09ATEX0071 X o II 2 D Ex c iaD 20 IP67 T100 C KEMA 09ATEX0071 X No Yes Yes Pump types, S1F, S15, S20, and S30 provided with the integral solenoid option II 2 G EEx m c II T5 II 3/2 G EEx m c II T5 II 2 D c IP65 T100oC KEMA 09ATEX0071 X
