9.96 253 Certified Quality 13.87 352 12.06 306 * HDB1½ / HDB40 Heavy Duty Ball Valve Design Level 7 2.23 57 .19 5 1.18 30 * 6.81 173 2: INSTAL & OP Original Instructions 1: PUMP SPECS SERVICE & OPERATING MANUAL 11.00 279 3: EXP VIEW SUCTION PORT 1 1/2" NPT (1 1/2" BSP TAPERED) Quality System ISO 9001 Certified AIR EXHAUST 4: AIR END 3/4" NPT 5: WET END Environmental Management System ISO 14001 Certified 9.00 229 .47 12 MOUNTING HOLES 6: OPTIONAL 4X Warren Rupp, Inc.
Safety Information IMPORTANT WARNING When used for toxic or aggressive fluids, the pump should always be flushed clean prior to disassembly. Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty. Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump.
SECTION 4: AIR END........................................12 • Air Distribution Valve Assembly • Pilot Valve Assembly SECTION 5: WET END......................................14 • Diaphragm Servicing 2: INSTAL & OP 3: EXP VIEW 7: WARRANTY SECTION 7: WARRANTY & CERTIFICATES.....15 • Warranty • CE Declaration of Conformity - Machinery • ATEX Declaration of Conformity • ATEX Summary of Markings 4: AIR END SECTION 3: EXPLODED VIEW............................
1: PUMP SPECS Explanation of Pump Nomenclature Your Model #: (fill in from pump nameplate) __ __ _____ __ ___ __ __ Pump Series Pump Design Pump Size Discharge Diaphragm/ and Options Porting Valve Design Level Construction Model #: XX X XXXXXX, XX XXX X XX Pump Series S SANDPIPER® Pump Design B Soilid Ball Pump Size 1 1/2" Discharge Porting Position D Down Ported S Side Options P1 Intrinsically Safe ATEX Compliant Pulse Output Diaphragm Check Valve Materials
Performance 7 100 6 AIR DISTRIBUTION VALVE • No-lube, no-stall design HEAD SOLIDS-HANDLING • Up to .25 in. (6.3mm) HEADS UP TO • 125 psi or 289 ft. of water (8.8 Kg/cm2 or 88 meters) 4 60 2 MAXIMUM OPERATING PRESSURE • 125 psi (8.6 bar) DISPLACEMENT/STROKE • .37 Gallon / 1.4 liter 1 (6.8 BA R) 50(85) 80 PSI 70(118.9) 80(135.9) 90(152.9) AR) 100(170) 60 PS (4.08 BAI R) 40 40 PSI (2.72 BA 30 R) 20 20 PSI Air Inlet Pressure (1.36 BAR) 10 0 SHIPPING WEIGHT • Aluminum 75 lbs.
1: PUMP SPECS Dimensional Drawings HDB1 1/2 & HDB40, Side Ported Dimensions are ± .13" (3mm). Figures in parenthesis = millimeters 14.84 377 9.15 232 DISCHARGE PORT 1 1/2" NPT (1 1/2" BSP TAPERED) * AIR INLET 3/4" NPT 8.71 221 15.50 394 7.67 195 12.06 306 9.96 253 * 13.87 352 6.81 173 2.23 57 .19 5 1.18 30 10.63 270 * 11.00 279 SUCTION PORT 1 1/2" NPT (1 1/2" BSP TAPERED) AIR EXHAUST 3/4" NPT 9.00 229 4X 8.63 219 .
Dimensional Drawings HDB1 1/2 & HDB40, Down Ported Dimensions are ± .13" (3mm). Figures in parenthesis = millimeters 17.72 450 AIR INLET 3/4" NPT 12.04 306 DISCHARGE PORT 1 1/2" NPT (1 1/2" BSP TAPERED) 11.59 294 15.81 401 * 2: INSTAL & OP 10.55 268 23.31 592 9.96 253 17.28 439 6.27 159 10.64 270 5.22 132 SUCTION PORT 1 1/2" NPT (1 1/2" BSP TAPERED) 8X * 16.26 413 * .18 5 14.50 368 .44 11 MOUNTING HOLES 12.50 318 10.50 267 8.
Principle of Pump Operation Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air or nitrogen. 2: INSTAL & OP The main directional (air) control valve ① distributes compressed air to an air chamber, exerting uniform pressure over the inner surface of the diaphragm ②. At the same time, the exhausting air ③ from behind the opposite diaphragm is directed through the air valve assembly(s) to an exhaust port ④.
Recommended Installation Guide Available Accessories: 1. Surge Suppressor 2. Filter/Regulator 3.
Troubleshooting Guide Symptom: Pump Cycles Once 2: INSTAL & OP Pump Will Not Operate / Cycle Pump Cycles and Will Not Prime or No Flow Pump Cycles Running Sluggish / Stalling, Flow Unsatisfactory Product Leaking Through Exhaust Premature Diaphragm Failure Unbalanced Cycling Potential Cause(s): Deadhead (system pressure meets or exceeds air supply pressure). Air valve or intermediate gaskets installed incorrectly. Bent or missing actuator plunger. Pump is over lubricated.
Composite Repair Parts Drawing - Side Ported Optional Angle Valve Kit These items available in kit form only- Order PN: 475.102.000.
Composite Repair Parts Drawing - Down Ported 43 24 3: EXP VIEW 45 43 30 24 45 30 47 6 51 50 Service & Repair Kits Optional Down Ported Conversion Kits: 475.022.156 Down Ported Conversion Kit* 475.022.010 Down Ported Conversion Kit* 475.022.110 Down Ported Conversion Kit* 475.022.112 Down Ported Conversion Kit* *Conversion Kit Includes the Following (items 6, 24, 30, 43, 45, 47, 48, 50, 51) 9 • Model HDB1½/HDB40 sandpiperpump .
Item Part Number Description Qty. 1 031.019.156 Assembly, Main Air Valve (Aluminum Center) 1 031.019.010 Assembly, Main Air Valve (Cast Iron Center) 1 2 050.005.360W Ball, Check 4 050.005.363 Ball, Check 4 050.005.364 Ball, Check 4 050.005.365W Ball, Check 4 050.005.354 Ball, Check 4 050.010.600 Ball, Check 4 3 070.006.170 Bearing 2 4 095.073.000 Assembly, Pilot Valve 1 5 114.002.156 Bracket, Intermediate 1 114.002.010 Bracket, Intermediate 1 6 115.046.
3: EXP VIEW Material Codes 000 ����Assembly, sub-assembly; and some purchased items 010 ����Cast Iron 015 ����Ductile Iron 020 ����Ferritic Malleable Iron 080 ����Carbon Steel, AISI B-1112 110 �����Alloy Type 316 Stainless Steel 111 �����Alloy Type 316 Stainless Steel (Electro Polished) 112 �����Alloy C 113 �����Alloy Type 316 Stainless Steel (Hand Polished) 114 �����303 Stainless Steel 115 �����302/304 Stainless Steel 117 �����440-C Stainless Steel (Martensitic) 120 ����416 Stainless Steel (Wrought Marten
Air Distribution Valve Assembly 1-G 1-F 1-E 1-C 1-A 1-B 1-C 1-E 1-F 1-G 4: AIR END 1-D Air Distribution Valve Servicing See repair parts drawing, remove screws. Step 1: Remove Hex Head Cap Screws (1-G). Step 2: Remove end cap (1-F), gasket (1-E) and bumper (1-C). Step 3: Remove spool part of (1-B) (caution: do not scratch). Step 4: Press sleeve (1-B) from body (1-A). Step 5: Inspect O-Ring (1-D) and replace if necessary. Step 6: Lightly lubricate O-Rings (1-D) on sleeve (1-B).
Pilot Valve Assembly 4-A 4-D 4-B 4: AIR END 4-F 4-E 4-C Pilot Valve Servicing With Pilot Valve removed from pump. Step 1: Remove snap ring (4-F). Step 2: Remove sleeve (4-B), inspect O-Rings (4-C), replace if required. Step 3: Remove spool (4-D) from sleeve (4-B), inspect O-Rings (4-E), replace if required. Step 4: Lightly lubricate O-Rings (4-C) and (4-E). Reassemble in reverse order.
Diaphragm Servicing Step 1: With manifolds and outer chambers removed, remove diaphragm assemblies from diaphragm rod. DO NOT use a pipe wrench or similar tool to remove assembly from rod. Flaws in the rod surface may damage bearings and seal. Soft jaws in a vise are recommended to prevent diaphragm rod damage. Step 1.A: NOTE: Not all inner diaphragm plates are threaded. Some models utilize a through hole in the inner diaphragm plate.
Written Warranty 5 - YEAR Limited Product Warranty Quality System ISO 9001 Certified • Environmental Management Systems ISO 14001 Certified Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory.
EC Declaration of Conformity In accordance with ATEX Directive 94/9/EC, Equipment intended for use in potentially explosive environments. Manufacturer: Warren Rupp, Inc.®, A Unit of IDEX Corportion 800 North Main Street, P.O. Box 1568, Mansfield, OH 44902 USA EN 60079-25: 2004 For pumps equipped with Pulse Output ATEX Option KEMA Quality B.V.
