Product Manual

ManualsBrandsSandpiper ManualsAir Operated Oil PumpsAir-Operated Double Diaphragm Oil Pump — 1/4in. Inlet, 4 GPM, Acetal/PTFE

pb025nmdl3sm-rev0316

Table of Contents

Engineering Data and Temperature Limitations ....................1

Performance Curve ...............................................................1

Explanation of Pump Nomenclature ......................................2

Dimensions ............................................................................ 3

Metric Dimensions .................................................................4

Principle of Pump Operation..................................................5

Check Valve Servicing ...........................................................5

Diaphragm Servicing .............................................................5

Troubleshooting .....................................................................6

Warranty ................................................................................6

Material Codes ......................................................................7

Installation Guide ................................................................... 7

Composite Repair Parts Drawing ..........................................8

Available Service and Conversion Kits ..................................8

Composite Repair Parts List .................................................. 9

Grounding the Pump .............................................................9

Solenoid Shifted Option Drawing.........................................10

Solenoid Shifted Air Valve Parts List ...................................10

Solenoid Shifted Options ..................................................... 11

Solenoid Connector Drawing ...............................................11

CE Declaration of Conformity - Machinery ..........................12

CE Declaration of Conformity - ATEX .................................. 13

Warren Rupp, Inc., • A Unit of IDEX Corporation • 800 N. Main St., Manseld, Ohio 44902 USA

Telephone (419) 524-8388 • Fax (419) 522-7867 • warrenrupp.com

Model PB¼

Type 3

Air-Operated

Double Diaphragm Pump

SERVICE & OPERATING MANUAL

Original Instructions

See page 2

for ATEX ratings.

See pages 2, 13 and

for ATEX ratings.

Summary of content (15 pages)

PAGE 1
SERVICE & OPERATING MANUAL Original Instructions Model PB¼ Type 3 See page 2 and See pages 2, 13 forATEX ATEX ratings. for ratings. Air-Operated Double Diaphragm Pump Table of Contents Engineering Data and Temperature Limitations.....................1 Performance Curve................................................................1 Explanation of Pump Nomenclature.......................................2 Dimensions.............................................................................
PAGE 2
Safety Information IMPORTANT WARNING When used for toxic or aggressive fluids, the pump should always be flushed clean prior to disassembly. Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty. Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump.
PAGE 3
Model PB¼ Quality System ISO 9001 Certified Type 3 See page 2 and 14 See pages 2, 13 forATEX ATEX ratings. for ratings. Environmental Management System ISO 14001 Certified Air-Operated Double Diaphragm Pump Engineering, Performance & Construction Data CAPACITY INTAKE/DISCHARGE PIPE SIZE AIR VALVE 0 to 4 gallons per minute (0 to 15 liters per minute) ¼" NPT (internal) ½" NPT (external) SOLIDS-HANDLING No-lube, no-stall design Up to 1/32" (1mm) HEADS UP TO 100 psi or 231 ft.
PAGE 4
Explanation of Pump Nomenclature Your Model #: (fill in from pump nameplate) __ __ Pump Series Pump Design Model #: XX _____ __ Pump Size Discharge and Options Porting X XXXXXX, XX Pump Series P __ __ Diaphragm/ Valve Design Level Construction XXX X XX Discharge Porting Position T Top H Horizontal Suction and Discharge V Vertical Discharge VV Vertical Suction and Discharge Plastic Pump Design B ___ Soilid Ball Pump Size and Options Diaphragm Check Valve Materials 1/4 1/4" NPT P1 I
PAGE 5
Dimensions: PB¼ Non-Metallic pb025nmdl3sm-rev0316 Dimension A B C Standard 7" 3 1/8" 5 1/2" Pulse Output Kit 7" 3 1/8" 5 1/2" Page 3
PAGE 6
Metric Dimensions: PB¼ Non-Metallic Dimension pb025nmdl3sm-rev0316 A B C Standard 178 79 140 Pulse Output Kit 178 79 140 Page 4
PAGE 7
PRINCIPLE OF PUMP OPERATION This ball type check valve pump is powered by compressed air and is a 1:1 ratio design. The inner side of one diaphragm chamber is alternately pressurized while simultaneously exhausting the other inner chamber. This causes the diaphragms, which are connected by a common rod secured by plates to the centres of the diaphragms, to move in a reciprocating action.
PAGE 8
TROUBLESHOOTING Possible Symptoms: • Pump will not cycle. • Pump cycles, but produces no flow. • Pump cycles, but flow rate is unsatisfactory. • Pump cycle seems unbalanced. • Pump cycle seems to produce excessive vibration. What to Check: Excessive suction lift in system. Corrective Action: For lifts exceeding 20 feet (6 meters), filling the pumping chambers with liquid will prime the pump in most cases. What to Check: Excessive flooded suction in system.
PAGE 9
Material Codes The Last 3 Digits of Part Number 000 Assembly, sub-assembly; and some purchased items 010 Cast Iron 012 Powered Metal 015 Ductile Iron 020 Ferritic Malleable Iron 025 Music Wire 080 Carbon Steel, AISI B-1112 100 Alloy 20 110 Alloy Type 316 Stainless Steel 111 Alloy Type 316 Stainless Steel (Electro Polished) 112 Alloy C 113 Alloy Type 316 Stainless Steel (Hand Polished) 114 303 Stainless Steel 115 302/304 Stainless Steel 117 440-C Stainless Steel (Martensitic) 120 416 Stainless Steel (Wrought
PAGE 10
pb025nmdl3sm-rev0316 Page 8 37 37 33 33 32 34 32 34 39 16 28 10 30 15 25 29 18 14 17 031-107-551 Main Air Valve Body Assembly 031-107-503 Main Air Valve Body Assembly (Conductive Acetal only) 031-101-000 Pilot Valve Assembly 475-145-000 Air Exhaust Conversion Kit 475-154-000 Air Exhaust Conversion Kit (Conductive Acetal only) 475-149-520 Pail Transfer Kit in PVDF 475-149-552 Pail Transfer Kit in Polypropylene 476-117-354 Wetted End Kit Santoprene 476.117.
PAGE 11
Composite Repair Parts List ITEM PART NO.
PAGE 12
Solenoid Shifted Option Drawing ASSEMBLY INSTRUCTIONS: Must Be SOLENOID SHIFTED AIR VALVE PARTS LIST (Includes all items used on Composite Repair Parts List except as shown) ITEM PART NUMBER DESCRIPTION QTY 22 675-047-115 Ring, Retaining - Pilot Plug Sleeve 2 44 755-037-000 Pilot Plug Sleeve with O-rings 1 45 360-106-360 Gasket, Intermediate Bracket 1 46 241-001-000 Connector, conduit 1 47 893-095-000 Solenoid Valve, NEMA 4 1 48 219-001-000 Solenoid Coil, 24 VDC 1 219-004-000 Solenoid Coil, 24 VAC/12 VDC
PAGE 13
SOLENOID SHIFTED AIR DISTRIBUTION VALVE OPTION Warren Rupp’s solenoid shifted, air distribution valve option utilizes electrical signals to precisely control your SANDPIPER’s speed. The solenoid coil is connected to a customer - supplied control. Compressed air provides the pumping power, while electrical signals control pump speed (pumping rate).
PAGE 14
5 - YEAR Limited Product Warranty Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands include Warren Rupp ®,SANDPIPER ®, MARATHON ®, PortaPump ®, SludgeMaster™ and Tranquilizer ®. ~ See sandpiperpump.
PAGE 15
EC / EU Declaration of Conformity The objective of the declaration described is in conformity with the relevant Union harmonisation legislation: Directive 94/9/EC (until April 19, 2016) and Directive 2014/34/EU (from April 20, 2016). Manufacturer: Warren Rupp, Inc. A Unit of IDEX Corportion 800 North Main Street P.O.